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Abrasion resistant PU suction and transport hoses with immovable cast spring steel spiral, DN 16 - DN 500.
Available in lightweight up to heavy qualities.
Hose wall from 0,7 mm up to 4,8 mm.
Temperature range: -40 °C up to +90 °C, intermittent up to +125 °C.
Applications:
suction and transport hoses for extremely abrasive materials, gaseous and liquid media, oil spray extraction, protection hose against mechanical pressure.
Properties:
- extremely abrasion resistant
- resistant to oils and fuels
- gas tight
- good chemical resistance
- free of plastizisers and halogen
- generally good UV and ozone resistance
- very flexiblel, reduced weight
- small bend radius
- nearly smooth inside
- optimum flow characteristics
- electrically conductive to BGR 132 by grounding spiral
Recommended connecting elements:
hose clamps, hose reducers, hose connectors
Combiflex connecting system:
PU cuffs, PU DIN flange, quick action cone flange system, PU threaded socket
Hoses are also available in the following qualities:
- hardly inflammable and crush resistant
- microbe and hydrolysis proof
- food quality (FDA)
- antistatic and electrically conductive
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Maximum abrasion resistance, less wear and tear
Inline hose with 5.5 times service life
Masterflex AG has developed a unique process for producing hoses which are seamlessly smooth on the inside, thus achieving hose qualities with a previously unknown smoothness. “The Master polyurethane inline hoses offer the unique combination of maximum abrasion resistance with enormous wall thicknesses, low weight and amazing bending radii”, explains Detlef Herzog, Managing Director of Masterflex AG. “And so they are a real competitor to the heavy rubber hose.”
The patented process combines the advantages of the extruded hose with the special characteristics of the materials with which the hose’s smoothness is achieved. During manufacture, the hose is furnished with different hi-tech components. In the case of conventional hoses, the construction-induced weld seam is a major weak spot because the corrosion of the material to be conveyed takes place on the edges of the seam. By cleverly combining the materials, the hose is suitable for all manner of fields of application, specially for the transport of abrasive and corrosive media. Test results have shown that under comparable conditions the inline hose will last at least 5.5 times longer than the best rubber hose tested in the company’s laboratory using the procedure according to DIN 53516.
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Suction and blower hoses with external helix for aggressive media up to +400 °C
Applications: Chemical plants
Extraction of corrosive gases and fumes
Extraction of solvents
Paint, wood and paper industries
Pharmaceutical industry
Paint mist extraction
Low pressure applications
Transfer of hot and cod air
Air conditioning/ventilation
Vehicle construction
Engine construction
Exhaust fumes extraction
Properties:
Excellent chemical resistance
Highly flexible
Small bend radius
External steel helix protects against abrasion
Special clamping method guarantees high tensile strength between hose material and external helix
Installation and connection possibilities:
- hose clamps
- hose reducers
- hose connectors
Further hose qualities:
Electrically conductive
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INTRODUCTION
Corroline hose was designed and developed to provide customers with a universal chemical hose product which combined all the requirements they had requested for chemical plant applications, particularly the need for improved flexibility.
Corroline hose not only supersedes but also improves upon the wide variety of alternative Chemical Hose products currently available.
CONSTRUCTION
Corroline is built around a patented PTFE hose liner design, which is smooth bore inside but convoluted outside to generate excellent flexibility combined with 'hoop strength'.
A stainless helical wire and stainless steel wire braid reinforcement add to the kink resistance, crush resistance and the resistance of the hose to both pressure and vacuum.
This reinforced PTFE construction is therefore strong enough to withstand full vacuum and kinking without the need for either internal convolutions or the need to bond the liner to an outer cover, making it an ideal hose liner design, and a significant improvement upon standard products currently available.
The PTFE liner is then further reinforced with an outer braid, either a Stainless Steel wire braid (SS Grade) or a Polypropylene braid (PB Grade) to provide two braided hose grades.
The most popular grade (RC Grade) includes an outer cover of abrasion resistant, black antistatic EPDM rubber which is extruded on to a SS braided liner, with a super-smooth surface finish to aid external cleaning. A yellow, 'CORROLINE' stripe is printed on to the cover. Other texts and coloured stripes are also available to special order.
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PU suction and transport hoses, electrically conductive ≤ 10 4 Ohm.
Available in lightweight up to heavy qualities, hose wall: 0,7 mm up to 2,1 mm, DN 16 - DN 500
Applications:
dangerous areas, where electr. conductivity is demanded; suction and transport hoses for abrasive materials, gaseous and liquid media, oil spray extraction, protection hose against mechanical pressure
Properties:
- abrasion resistant
- resistant to oil and fuels,
- gas tight
- good chemical resistance
- free of plastizisers and halogens
- generally good UV and ozone resistance
- very flexible, lightweight
- small bend radius
- nearly smooth inside
- optimum flow characteristics
- electrically conductive to BGR 132 by grounding spiral
Installation and connecting possibilities:
hose clamps, hose reducers, hose connectors
Combiflex connecting system:
PU cuffs, PU-DIN-flanges, quick action cone flange joint system, PU threaded socket
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exhaust gas hoses for temperatures up to + 1.100 °C (when exhaust gas funnels are used properly and fresh air is feed enough), DN 16 - DN 500.
Applications:
Extraction of engine exhaust gases, for all usual suction extraxtion systems such as hose reel, slotted channels, abovefloor and underfloor extraction, stationary suction plants, flue gas exhaust, vehicle construction, engine construction, aircraft industries, defence industries, general engineering, hot air, low pressure applications, furnace construction, iron- and steel works, infrared dryer plants, radiant heat protection ...
Properties:
extremely flexible, small bend radius, very lightweight,
Installation and connection possibilities:
- hose clamps
- hose reducers
- hose connectors
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Hardly inflammable PU suction and transport hoses,
available in lightweight up to heavy qualities, DN 16 - DN 500
Temperature range: -40 °C up to +90 °C,
intermittent up to +125 °C
Applications
Hardly inflammable PU hoses for abrasive materials, woodworking machines, chips exhaust in woodworking industries, protection hose against mechanical pressure
Properties:
- hardly inflammable acc.to DIN 4102 BI
- extremely flexible, small bend radius
- extremely abrasion resistant
- generally good UV and ozone resistance
- nearly smooth inside, optimum flow characteristics
- crusch resistance (only Master-PUR STEP)
Recommended connecting elements:
hose clamps, hose reducers, hose connectors
Combiflex connecting system:
PU cuffs, PU DIN flange, quick action cone flange system, PU threaded socket
Hoses are also available in the following qualities:
- microbe and hydrolysis proof
- food quality (FDA)
- antistatic and electrically conductive
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Corroflon hose was the first convoluted PTFE lined hose product in the world to be developed specifically for process fluids transfer applications in pharmaceutical and chemical plants.
Corroflon was launched in 1978, and since then all of the major advances in convoluted PTFE hose design have been pioneered by Aflex Hose and incorporated into the Corroflon hose product range. These include anti-static PTFE, polypropylene braid, and EPDM or silicone rubber hose covers. Aflex Hose also developed and introduced PTFE lined and flared end fittings which protect the end fitting from contact with the process fluid, and provide clean, uninterrupted fluid flow through the end fitting.
Over the years, Corroflon hose and end fittings have been continuously developed and improved to maintain market leadership, and design features which have been identified as prime requirements have been incorporated at every stage.
These include the thickest wall and the best processed tube lining available, to prevent the development of porosity in the PTFE, which is the primary cause of premature failure in competitors’ products.
Corroflon is also fully kink resistant and vacuum resistant due to the tight helical wire reinforcement and the convoluted design profile.
The build quality and design excellence of Corroflon hose have been tested and proved in numerous applications worldwide, and hundreds of thousands of Corroflon hoses have been applied and used successfully over the last 30 years.
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Suction and transport hoses, made of polyurethan (PU), polyolefin, (PO) and silicone, with non rusting spring steel wire
Applications:
Food industry
pharmaceutical industry
comestics industry
chemical industry
the raw materials comply with the legal foodstuffs directives:
EC-line 2002/72/EG
2004/19/EG
FDA-directives
21 CFR 177.1680
21 CFR 175.105
21 CFR 177.2600
Properties:
- taste and odourless
- extremely flexible
- small bend radius
- gas tight
- smooth inside
- optimum flow characteristics
- high tensile and burst strength
- free of platizisers and halogens
- generally good UV and ozone resistance
- good chemical resistance
- electrically conductive to BGR 132 by grounding spiral on both sides
Installation and connection possibilities:
Combiflex connecting system:
FDA-approved cast-on swivel, fixed and cone flanges as well as threaded sockets
Further installation and connection possibilities:
- hose clamps made of stainless steel, hose reducers, hose connectors, heat shrink cuffs
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Pharmalex is a unique, genuinely smooth bore PTFE lined hose product based on the patented PTFE hose liner design developed for Bioflex hose.
Pharmalex is designed to overcome the very poor flexibility of currently available PTFE tube products.
Pharmalex is also designed to offer a replacement for silicone rubber hose and tube, providing much better steam and chemical resistance and much improved ease of cleaning.
Pharmalex hose assemblies are manufactured in ‘clean room’ conditions and meet USP VI, FDA and all other specification requirements.
Unlike Pharmaline, Pharmalex does not include an SS wire braid in its construction, and so is more suitable for low pressure, light duty applications.
The silicone rubber cover over the PTFE tube is transparent, permitting some visual inspection of fluids passing through.
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Medium and high temperature hose with external helix for temperatures from –260 °C up to +1.100 °C
Applications:
-Ducting of hot and cold air
-Air conditioning/ventilation
-Vehicle construction
-Engine construction
-Aircraft industries
-Defence industries
-Exhaust fume equipment
-Extraction of corrosive media
-Chemical plants
Properties:
-High temperature resistance
-Flexibility
-Small bend radius
-Chemical resistance
-External steel helix protects against abrasion
-Special clamping method guarantees high tensile strength between hose material and external helix
Installation and connection possibilities:
- hose clamps
- hose reducers
- hose connectors
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Bioflex is a smoothbore, highly flexible, PTFE lined hose. Its design overcomes the disadvantages of conventional smoothbore and convoluted PTFE flexible hose designs, dramatically improving on many of their individual technical performance parameters.
The key feature of Bioflex PTFE hose is the PTFE liner design, which comprises integral rib sections which support the tube against kinking, vacuum and pressure, and highly compressed web sections which gives a smoothbore inner surface and excellent flexibility
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Smoothbore hose was the original PTFE hose product design, first introduced in 1955 for automotive and military applications. It includes a straight PTFE tube, with a standard or thick PTFE wall thickness, and an external braid of stainless steel wire. PTFE exhibits unique properties including excellent chemical resistance, very high temperature resistance (up to 260°C, 500°F) and a frictionless, easy clean surface. These properties determine the types of application areas in which PTFE hose can provide the best possible hose product for the job.
Smoothbore PTFE hose is consequently used in a very wide variety of flexible hose applications worldwide, with particular usage in automotive and motorsport applications, refrigeration systems, high pressure steam, hot oil, semiconductor applications, chemicals, paints and inks transfer applications and many more.
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Pharmaline is a unique, genuinely smooth bore PTFE lined hose product, based on the same patented PTFE hose liner design developed for Bioflex hose.
Pharmaline is designed to overcome the very poor flexibility of currently available silicone rubber covered smooth bore PTFE hose products.
Pharmaline is also designed to offer a replacement for silicone rubber hose providing much better chemical resistance and steam resistance (during autoclave sterilisation) and much improved ease of cleaning.
Pharmaline hose assemblies are manufactured in ‘clean room’ conditions and meet USP VI, FDA and all other specification requirements.
Unlike Pharmalex, Pharmaline includes a stainless steel wire braid to reinforce the hose construction against internal pressure and mechanical abuse in applications which require this. The braid is covered with an extruded, pure white silicone rubber with a smooth, easy-clean surface finish.
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TPV (thermoplastic vulcanisates) suction and transport hoses for increased temperatures
available in lightweight up to medium weight qualities,
DN 25 - 500
Temperature range: -40 °C - 130 °C, intermittent up
to +150 °C
Applications:
- suction of steam
- suction and extraction of air in engine construction
- transport of hot and cold air in vehicle and engine
construction
Properties:
- good chemical resistance
- gas tight
- extremely flexible
- small bend radius
- nearly smooth inside
- optimum flow characteristics
- electrically conductive to BGR 132 by grounding spiral
Installation and connecting possibilities:
hose clamps, hose reducers, hose connectors
Combiflex connecting system:
PU cuffs, PU DIN flanges, quick action cone flange joint system
Further hose qualities:
abrasion resistant
hardly inflammable
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The LOC-LINE® 2 1/2" Vacuum Hose is designed to be added to an existing central vacuum system to extract smoke, dust, fumes and particles at the source. It is easy to position within a work area and can be mounted to 3" thin walled PVC drain pipe, 3" sheet metal duct, or a portable shop vacuum.
Vacuum hose Applications
Soldering
Wet Grinding
Machining applications; especially mist, graphite and particles
Chemical odors and fumes (except acids)
Woodworking
Temperature specifications
Melting point: 329¡
Maximum operating temperature: 170¡
Anti-static hose electrical properties
Surface Resistivity: 1.000E3 Ohm
Volume Resistivity:
<6.000E2 Ohm-cm
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Hoses with neoprene or silicone coated glass fabric with one or two layers.
Temperature range: from –55 °C up to +300 °C Standard production: Diameters from DN 13 up to DN 305
Applications:
Conveying of air or gaseous media with high gas or environmental temperatures
Vehicle construction
Aircraft industry
Ship building industry
General engineering and engine construction
Chemical industry
Plastics production
Hot air hose for granule dryers
Incineration plants
Properties:
Highly flexible
Lightweight
Small bend radius
Nearly smooth inside
Symmetrically bending
Kink proof
Free of halogens
Good chemical resistance
Immovable vulcanised wall and spring steel spiral
Installation and connection possibilities:
- hose clamps
- hose reducers
- hose connectors
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Compared with many other plastic hoses, NORRES polyurethane hoses (PUR) (AIRDUC, NORFLEX, NORPLAST, PROTAPE and TIMBERDUC) have the following distinguishing characteristics depending on type:
- less wear (about 2.5 to 5 times better than rubber and about 3 to 4 times better than many soft PVC), better service life in pumping processes
- light and flexible
- it is possible to observe the pumping and transport process with transparent and partially-coloured hoses
- excellent mechanical strength
- good chemical resistance
- good resistance to UV and weathering
Applications
Universal and abrasion-proof suction, transport and blast hoses, especially suitable (light to super heavy hoses):
- for abrasive solids such as dust, powder, fibres, chips, granulates
- for gaseous and liquid media
- for de-dusting and suction plants, industrial vacuum cleaners, suction of paper and textile fibres, granulate conveying systems, printing machines, blowers and compressors
- for roof gravel conveying, silo loading
- as conveying and head hose for suction vehicles, as conveying hose in glassworks, steel works
- as resistant protections hose
Temperature Range
-40 °C approx. up to +90 °C (short time to +125 °C approx.)
Wall thickness:
0.4 - 6.0 mm
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NORRES chemical hoses are especially resistance to chemicals. Please note the detailed resistance list in our catalogue, which applies particularly to our raw materials, or simply give us a call. We shall be happy to provide you with further assistance.
Applications
The different suction, blast and transport hoses NORRES PROTAPE®, AIRDUC®, CP are especially suitable for the chemical industry with/ and the following applications:
- in areas liable to contain explosive mixtures (explosion protection) (ATEX)
- for aggressive solids such as dust, powder and fibres
- for aggressive gaseous media such as vapors and smoke
- for de-dusting and suction plants
- for vacuum cleaners, conveying systems, blowers and compressors
- for asbestos sanitation
Some properties of NORRES Chemical Hoses
- extremely good resistance to chemicals
- conforms to the requirements of the European ATEX guideline
- capable of electro-static discharge (according to BGR 132, formerly ZH 1/200) by grounding the spiral
- flexible
Temperature Range
-200 °C up to 250 °C (short time to +270 °C approx.)
Wall thickness
0.4 – 0.8 mm
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Norprene® Chemical Tubing is a high performance co-extruded product specifically formulated for sensitive fluid transfer applications.
Its inert ultra-smooth plasticizer-free bore resists the absorption / adsorption of aqueous fluids, chemical sanitizers and is virtually unaffected by acids, bases, salts, ketones and alcohols.
Norprene® Chemical Tubing can be autoclaved for up to five cycle times without affecting its overall service life.
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Technical Information
* Temperatures: -30°C to +70°C . Occasional use up to 100°C . Brittle point: –70°C. *
* Chemical, corrosion and abrasion resistance
* Excellent resistance to petroleum based products
* Good resistance to UV
* Highly elastic
* Lightweight
* Very flexible, even at low temperatures
* Good bend radii
* Wide range of operating temperatures
* Excellent pressure carrying capabilities
* No plasticisers
* The raw materials used are acceptable under FDA Regulations 175.105 for food use.
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Static charge and EX protection – no problem
Electrically conductive NORRES hoses are capable of electro-static discharge (according to BGR 132, formerly ZH 1/200) by grounding the spiral and are conform to the requirements of the European ATEX guideline
Applications
Abrasion-proof and electrically conductive suction and transport hoses, especially suitable (different construction)
- in areas liable to contain explosive mixtures (explosion protection)
- for abrasive solids such as dust, powder, fibres, chips and granulates
- for aggressive gaseous and liquid media
- for de-dusting and suction plants, industrial vacuum cleaners, suction of paper and textile fibres, for silo vehicles, as conveying hose in glassworks, docks, steelworks, stone pits, shipyards, cementworks etc.
- as robust protection hose
Some properties of electrically conductive hoses
- capable of electro-static discharge (according to BGR 132, formerly ZH 1/200) by grounding the spiral
- conforms to the requirements of the European ATEX guideline
Temperature Range
-40 °C up to +250 °C (short time to + 270 °C approx.)
Wall thickness
0.4 – 2.5 mm
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Today fresh, clean air in the workplace is to be expected and is considered an important productivity factor. You can make the grade with NORRES exhaust gas hoses.
Applications
Special exhaust gas hose, especially suitable
- for suction of engine exhaust gas
- for hose reel
- foe slotted floor channels
- for above and below floor suction extraction
Some properties of the NORRES exhaust gas hoses
- vibration resistant
- very good hest resistance
- minimum weight
- kink-proof
Temperature Range
-60 °C up to 900 °C (short time to +1100 °C approx.)
Wall thickness
0.4 mm approx.
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NORRES offers an entire range of flame-retardant hose products that have all undergone independent laboratory testing and which have official approvals and/or certificates for the complete hose.
Applications
Abrasion-proof and flame-retardant suction and transport hose, especially suitable:
- for applications, where flame-retardant hoses are demanded
- for abrasive solids such as dust, powder, fibres, chips and granulates
- for gaseous media
- for de-dusting and suction plants
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Some properties of flame retardant hoses
- highly flexible and compressible
- flame-retardant according to: UL94-V2, DIN 4102-B1, DIN 5510
- kink-proof
Temperature Range
-70 °C up to +600 °C (short time to +700 °C approx.)
Wall thickness
0.6 – 1.5 mm
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NORRES flame retardant polyurethane hose for he wood industry: TIMBERDUC®
TIMBERDUC® hoses were special developed and optimised for the removal of wood dust and chips.
Applications
Special suction and blast hose in flame-retardant polyurethane and wood preservatives, especially suitable (in different types):
- for the suction of wood dust and wood chips on wood processing machines
- for abrasive solids like dust, powder, fibres and chips
- for de-dusting and suction plants
- for CNC machines
- as robust protection hose
Properties
- conforms to the safety regulations of the German Wood Trade Association
- flame-retardant according to: UL94-HB, DIN 4102-B1
- capable of electro-static discharge (according to BGR 132, formerly ZH 1/200) by grounding the spiral
Temperature Range
-40 °C approx. to +90 °C approx. (short time to +125 °C approx.)
Wall thickness
0.4 – 1.5 mm
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# PVC Sheathed Nylon tube (Flame retardant & standard PVC)
# Weld Spatter Tube (Flame retardant PVC Covered PPU)
# PVC covered Nylon
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lexible Nylon Tube Imperial
* Nylon 12
* Stock sizes from 1/8” to 1” OD (Available in medium or light wall)
* Choice of Colours
* Flexible
* Lightweight
* Good Chemical Resistance
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The NORRES hoses for the food and pharmaceutical industry – Made in Germany - are especially aimed at the requirements of this market:
Applications
Form ultralight, compressible vacuum hoses to heavy-duty, totally smooth delivery and pressure hoses suited for vacuum applications, the different NORRES food and pharmaceutical hoses are especially suitable for:
- solids such as dust, powder, fibres and chips
- gaseous media such as vapors and smoke
- de-dusting and suction plants
- the food and pharmaceutical industry
- the chemical industry
- screening machines and tumbler screening machines
Some properties of our food and pharmaceutical hoses
- food quality wall complies with: FDA 21 CFR 177.2600 and 178.2010, EC guideline 2002/72/EC incl. the latest amendment 2007/19/EC, German guideline XXXIX BfR polyurethane
- approval according to EC guideline 2002/72/EC incl. the latest amendment 2007/19/EC for the complete hose by independent institute
- flexible
- odourless and tasteless
- microbe and hydrolysis resistant
- free of softener and halogens
Temperature Range
-200 °C up to +250 °C
Wall thickness
0.4 – 6.0 mm
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Silv-Ion™
Colex Silv-Ion™ PVC Hose and Tube contains a special FDA food approved formulation of clear flexible PVC Shore A 74.
This material has been developed to combat the microbial organisms that can be harmful to people, such as MRSA, E-Coli, Pseudomonas, Streptococci and Salmonella.
This material can also protect against microbial organisms that cause product deterioration, discoloration and bad odours.
Applications
Colex Silv-Ion™ is suitable for use in Hospitals and Healthcare due to it’s ability to destroy bacterial cells.
However, community-acquired MRSA (or C-MRSA) can now be found in communal areas, such as Schools, health-clubs and houses, making the applications for Colex Silv-Ion™ endless.
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PROTAPE® PUR 327 MEMORY
Special hose withstands frequent crushing. Its innovative design and the special properties of the raw materials make it ideal for long-term use in the open, no matter how abrasive the media conveyed.
Applications:
Abrasion-proof suction and transport hose, especially suitable:
- for public utility street cleaning vehicles
- for lawnmowers, grass sweeping machines and leaves exhaust
- for abrasive solids such as dust, powder, fibres, chips and granulates
- for gaseous and liquid media
- for feed transport
Properties:
- vibration resistant
- crush-proof
- highly abrasion-proof
- flexible
- optimized flow properties
- high tensile strength and tear resistant
- microbe and hydrolysis resistant
- good resistance to mineral oils
- good resistance to chemicals
- good resistance to UV and ozone
- very good low temperature flexibility
- small bending radius
- softener and halogen free
- gas and liquid tight
Material:
- wall: special premium ether-polyurethane
- spiral: special hollow plastic helix
Wall Thickness: 0.9 mm approx.
Temperature Range:
- 40 °C approx. to + 90 °C (short time to 125 °C approx.)
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... see all the products in the category
Hoses
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