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• Advanced heat transfer technology
• Superior electrical capabilities
• Applications expertise
Fast Heat offers the most reliable hot runner bushings available today. With a focus on increasing productivity through reliability our hot runner products offer leading edge technologies such as:
• Advance heater technology
• Easy access mold box
• Thermocouple protection circuitry
• Mold memory
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In our continuous efforts to improve the performance of our hot runner systems, we have recently made a number of improvements to our nozzles. The most important and substantial of these technical developments has been the insertion of a heat treated steel tube through the centre of the CuBe core. The addition of this steel tube now allows the use of very high injection pressures and at the same time, provides excellent abrasion resistance for processing highly filled materials.
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Designed and built exclusively for the automotive and large part industries. The Flex-SeriesTM line of hot runners are fully customizable to your specifications and the "connect and go" approach offers quicker startup and ease of operation.
Some Features:
Flow Control - valve gate system that allows for precise sequential part injection.
- Durable and Reliable - high strength, tough steel seals with
screw-in nozzles.
- Valve Gate System - robust, hydraulic or pneumatic actuator with
option for individual servovalve gate control and pin position indicators.
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EWIKON hotrunner systems for micro injection moulding machines enable the sprueless production of parts with even the smallest shot weights.
The systems are available in 1- to 6-drop version for processing of PE, PP, POM (Copolymere), ABS, PS. The percentage of filler is max. 15%. Typical shot weights range between 0,05 to 1 g. The maximum total shot weight is 15 g.
The systems are offered with only one control zone for tip inserts, manifold and sprue bush as well as with separate control for each gate. Enlarged mould bases enable the integration of slides and latches.
All systems are delivered as fully assembled hot halves for easy installation.
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EWIKON offers a complete range of advanced valve gate systems for applications with highest demands regarding the part quality.
EWIKON valve gate systems are used in all branches of the plastics processing industry. The range of applications covers the use in multi-cavity moulds in the packaging and medical industry as well as the production of large parts in the automotive industry.
EWIKON valve gate systems are available with different needle drive versions and flow channel diameters from 3 mm to 22 mm. Thus, they can easily be adapted to specific application and mould design requirements.
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The Femto-LiteTM is an 11 mm wide hot runner nozzle ideal for small closures, flip-top caps, personal care and multi-material / multi-colour products.
Engineered for applications requiring inside gating and tight pitch designs, its 19 mm pitch and a flange to tip heat profile make it suitable for a wide variety of thermoplastic resins.
Features at a glance:
Standard lengths from 73 to 163 mm, with a 3.5 mm runner diameter and 12 mm well bore makes it suitable for close gate-to-gate spacing.
Available in five gating options for both tip and sprue gates.
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The High Performance System HPS II combines the advantages of an internally heated heated hotrunner system with the possibility to use existing 230 V standard controllers. From the economical point of view in many cases HPS II offers best possible solutions especially for materials easy to process. The system 2420 is the core product of the HPS II system. It enables the construction of compact multi cavity moulds with close cavity spacing and a reduced number of control zones.
Close cavity spacing
Compact mould design
Reduced number of control zones
Shorter cycle times
230 V standard controllers
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EWIKON hotrunner systems for large parts are designed and manufactured according to the customers' specific requirements. Construction takes place on modern 3D-CAD systems. On request complete moldflow analysis and pressure drop calculations can be provided as well. The moulding of large parts requires modern valve gate technology. The valve gate nozzles come in lenghts up to 600 mm for applications with high immersion depths. Flow channel diameters up to 22 mm allow maximum shot weights of 8000 g per nozzle.
EWIKON hotrunner systems for large parts come as pre-assembled drop-in hotrunner modules.
These modules include complete electrical wiring, all devices for water cooling as well as the components for pneumatic or hydraulic operation of the needles. All systems undergo extensive functional tests before delivery. This allows an easy integration into the mould design and a quick start-up without on-site adjustments.
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The large spectrum of accessories in the Z-program completes the idea of the HASCO building block principle. It offers meaningful and functional additions for all applications. The Z-program is divided into eight ranges. From the guide pin to the electronic controller the user finds everything that is needed for the building of modern forms and tools.
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Born for the hot runners
M2 CONTROLLER FOR HOT RUNNERS WITH SETPOINT MANAGEMENT
The M2 is a controller designed to meet the special requirements of the hot runners applications. Included functions are: change of the Set point of up to 48 controllers by means of only one digital input, common to all the controllers; the commands are: switching from local to stand-by set point; local Set point step increase; local Set point step decrease. Target set point indication.
In case of sensor break the controller output is automatically locked at a value equal to the average of the outputs of the last 50 seconds of operation.
Selectable continuous Adaptive Tuning or One Shot Fuzzy Tuning. Two displays, three outputs: relay/ssr drive for control and/or alarms. Auto/Manual Station.
The M2 is simple, configurable by code or with software tool.
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POWER MANAGEMENT SYSTEM
- Max Power
- Evensoak
- Waterfall
SPECIALIZED DESIGN
- R3 - Right information at the Right time in the Right place.
- Human Factor
- Instant Diagnostics
- Fast Tune
- Thermocouple Management including Active Thermocouple Protection (ATP) patent pending
- Embedded Technology
- At-Temperature Output
- Hot-Swappable Modules
- Bake-Out
- Evensoak
- Security
APPLICATION
- Tailored Solutions
- Inputs/Outputs
- File Storage
- Data Reporting
- Product Development Partnerships
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From low cavity applications to 240 zone multi cavity systems, the TempMaster-Series temperature controllers are compatible with global industry standards and feature a user-friendly interface.
Every Mold-Masters® temperature controller is delivered completely assembled, inspected, and tested.
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Standard equipment for the TEMPRO plus C series
- Microprocessor controller with +/- 0,2 °C accuracy.
- Automatic filling and constant pressure monitoring.
- Pressure gauges (system and pump pressures).
- Automatic pump rotation detection.
- Maximum temperature monitoring.
- Heater control with solid state relay.
- Pumps safe to run dry. Backflow sensor.
- Sensor break monitoring.
- External sensor socket for PT 100 sensors.
- Air purging (unlimited mold purge for 140/160 units).
- Timer (time switch). Dry contact for alarm output plus audible alarm.
- Operating hours counter with service interval indicator.
- Options: Ultrasonic flow measurement, Communications interfaces, Mold sensor FeCo (Type J) socket
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Precise and reliable hotrunner control systems are required to meet the highest demands regarding systems performance, quality and production safety when producing plastic parts. The comprehensive range of EWIKON HPS-C hotrunner controllers allows the selection of the appropriate controller for all 5V and 230V hotrunner systems. All HPS-C controllers are designed to provide highest reliability and a most precise control behaviour combined with advanced intelligent support, monitoring features and error detection functions. Another feature is the user-friendly design which provides maximum ease of operation.
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