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Born for the hot runners
M2 CONTROLLER FOR HOT RUNNERS WITH SETPOINT MANAGEMENT
The M2 is a controller designed to meet the special requirements of the hot runners applications. Included functions are: change of the Set point of up to 48 controllers by means of only one digital input, common to all the controllers; the commands are: switching from local to stand-by set point; local Set point step increase; local Set point step decrease. Target set point indication.
In case of sensor break the controller output is automatically locked at a value equal to the average of the outputs of the last 50 seconds of operation.
Selectable continuous Adaptive Tuning or One Shot Fuzzy Tuning. Two displays, three outputs: relay/ssr drive for control and/or alarms. Auto/Manual Station.
The M2 is simple, configurable by code or with software tool.
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Series IMP
Athena’s Series IMP Modules use microprocessor-based circuitry to perform all required control functions. Units have built-in diagnostics and are fully self-tuning– setpoint temperatures are maintained without the need to manually preset or adjust the control temperature.
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From low cavity applications to 240 zone multi cavity systems, the TempMaster-Series temperature controllers are compatible with global industry standards and feature a user-friendly interface.
Every Mold-Masters® temperature controller is delivered completely assembled, inspected, and tested.
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Standard Temperature Controller
Use
This device has been designed to control and maintain with absolute precision the temperature in the various zones (plate, nozzles, injection nozzles) of the hot runner systems, guaranteeing so that the final product complies with the current most severe technical and qualitative requirements.
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The E-line controller is composed of a completely wired box and arranged for accepting n.1 or n.2 automatic-manual microprocessor cards.
It is a bench regulator with an electro-zinc-plated steel plate structure.
It is painted with epoxyhydric high-resistance powder. It has got a frontal aluminium panel sheltered by a polycarbonate tag.
The E-line regulator is simple and safe to be used, through:
Display with bright led for the indicator of the temperature measured.
Led for the signalling of the machine functioning.
Signalling of alarm owing to the thermo-couple breakage.
Indication of pre-heating phase on the display.
Possibility of operating in automatic or manual way.
Possibility of configuring some functioning modalities according to the proper operative requirements..
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The S-line and E-line thermoregulators as well as the S-line doubler are hardware instruments fit for controlling the
hot runner temperature in the heating systems of plastic injection moulds by checking the power delivered to the electric heaters.
The particular algorhythm of regulation (PID Quanta-enhanced) makes them fit for checking efficaciously the mould temperature in a very wide field of thermic capacity, and for the answer time of the load without having to modify the regulation parameters nor to wait for this to happen automatically by means of some autosyntonization algorhythm.
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Standard equipment for the TEMPRO plus C series
- Microprocessor controller with +/- 0,2 °C accuracy.
- Automatic filling and constant pressure monitoring.
- Pressure gauges (system and pump pressures).
- Automatic pump rotation detection.
- Maximum temperature monitoring.
- Heater control with solid state relay.
- Pumps safe to run dry. Backflow sensor.
- Sensor break monitoring.
- External sensor socket for PT 100 sensors.
- Air purging (unlimited mold purge for 140/160 units).
- Timer (time switch). Dry contact for alarm output plus audible alarm.
- Operating hours counter with service interval indicator.
- Options: Ultrasonic flow measurement, Communications interfaces, Mold sensor FeCo (Type J) socket
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Precise and reliable hotrunner control systems are required to meet the highest demands regarding systems performance, quality and production safety when producing plastic parts. The comprehensive range of EWIKON HPS-C hotrunner controllers allows the selection of the appropriate controller for all 5V and 230V hotrunner systems. All HPS-C controllers are designed to provide highest reliability and a most precise control behaviour combined with advanced intelligent support, monitoring features and error detection functions. Another feature is the user-friendly design which provides maximum ease of operation.
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Universal water temperature controllers for the demanding injection moulder
- precise microprocessor control
- simultaneous display of set and actual values
- simple one button operation
- optional flow monitoring
- optional connection for external thermocouple Fe-CuNi or Pt 100
- optional interfaces at front panel
- splash proof electrics
- ready to connect with 3 m long mains cable and CEE socket
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QUICK-RELEASE COUPLINGS RPL for cold, chilled or hot water circuits.
Mould temperature control connections on thermoplastic, Zamak or aluminium injection moulds.
* Identification of your circuits: even quicker and precise
Your hot or cold circuits are quickly and easily identified by red or blue collars installed onto straight or extended sockets and onto plugs.
* Even more safety: visual validation of the connected position
You control the locked position by visualizing the red, blue or black collar onto the plug.
* Even more reliability thanks to the reinforced locking mechanism.
* Even easier connection and disconnection: the RPL range is quick to operate, reliable and designed for one handed operation. The knurled locking sleeve ensures easy plug handling. When installed in a confined area, a shape (Ø 8 and 12 mm) or a groove (Ø 6 mm) on the locking sleeve, facilitates the disconnection via a tool, in complete safety.
* Marking on both socket and plug.
Increased tightness as a result of a rational design and end-face environmental technology.Increased performance, with an optimum flow-rate for maximum compactness.Easier to handle, with solutions designed for difficult access and blind connections.Our regulation and cooling solutions have all the qualities plus one more; a resistance adapted to all types of mechanical applications to ensure reliability across the board.
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AUTOMATION AND CONTROLLERS
MOM - MOLDING OPTIMIZATION MANAGER
The M.O.M - Molding Optimization Manager control unit has been developed in order to regulate hot runner system temperature, monitor energy consumption, carry out automatic mapping operations and manage the sequential opening and closing of valve gates, either by time or by volume.The M.O.M control unit screen provides a 3D display of the installed hot runner complete with related operating temperatures. Its network connection also enables the process to be monitored via Ethernet. This includes access the operator's set parameters and, as a result, the opportunity to carry out any required modifications and/or diagnosis and receive remote technical assistance from the INglass-HRSFlow customer support department. The real innovation is the Leak Detector function. This function is able to detect, and locate, any material leakage along the hot runner system or in the nozzles, even after minimum production time and a limited number of molded items. The control unit is equipped with an electronic system that automatically switches over to the back-up heater and thermocouple in the event of failure by either component. This technology has been given the name Fail Safe and is an INglass-HRSFlow-registered patent. Each zone is monitored by charts showing the continual variations in both temperature and power, including cycle repeatability and the absence of anomalies or incongruities
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INHECO Single TEC Control (STC)
The INHECO Single TEC Control (STC) is a compact plug & play temperature and RPM controller for the use with INHECO’s CPAC and temperature controlled shaking devices. The controller box includes a temperature controller with high accuracy, a device connector slot, a touch display, a wide-range power supply for worldwide use, an USB interface, a rugged housing and a RPM controller for shaking operations.The STC can be individually equipped with a controller slot for the CPAC devices or with a controller slot for temperatur controlled shakers. The device slot can be exchanged easily, giving maximum flexibility. The STC can be either operated manually using the touch screen, or through an USB interface. The soft- and firmware of the controller allows programming of complex temperature and shaking sequences.
Application Areas
The STC is mostly used together with the principal INHECO heating/cooling/shaking units in/on robotic platforms and systems in Lab Automation. The purpose is to form temperature controlled areas, which offer direct and easy access by robotic grippers and pipetting heads. The STC is designed for the use in fundamental research, drug discovery, clinical research and diagnostics in the Life Science market. The STC is also prepared for use in customer IVD applications.
The STC is used with the following INHECO heating/cooling units:
- CPAC Microplate
- CPAC Ultraflat
- Variomag Teleshake
- Variomag Thermoshake
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The Hoffman Specialty Series 2000 consists of main valves, pilot valves, wells and hardware kits. They are designed to meet a wide range of temperature, pressure and capacity requirements and provide accurate, dependable, low maintenance operation. The Series 2000 Regulators meet MIL Spec MIL-V-16733D (Type IV) and MIL-V-18433B (Type I, Style A, Class 2).
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