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Rexroth IndraMotion MTX is the individually scalable CNC platform with integrated PLC for successful machining and forming designs. Excellent performance data and comprehensive technology functions open new horizons for maximum productivity and flexibility.
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IndraControl V - The Front-End for Operation, Monitoring and Diagnostics.
Are you looking for an operator terminal or industrial PC with robust, reliable technology and flexibility? Would you like to have a choice in the location of your operator controls? The Rexroth IndraControl V series always provides the right solution that is tailored to your specific automation application.
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To meet the wide variety of requirements in the industry, Rexroth offers two different technologies in their industrial PC equipment. The standard industrial PC is for normal industrial requirements (IndraControl VS), and the high-end PC is for the highest industrial requirements in the areas of shock, vibration, serviceability, etc. (IndraControl VP).
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Rexroth IndraMotion MTX is the individually scalable CNC platform with integrated PLC for successful machining and forming designs. Excellent performance data and comprehensive technology functions open new horizons for maximum productivity and flexibility.
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Tool and process monitoring system
The autonomous CTM system (Computer integrated Tool and Machine monitoring) from ARTIS can be integrated into the CNC and is used to monitor tools, machines, and processes.
It features:
Fast integration resulting from minimized hardware and fieldbus technology
Simple, fast installation of software
Omission of all additional wiring and cabling with the sensor-free solution
Four independent monitoring channels on one CTM card
Autonomous mode of operation, thus minimum load on the control
System and sensors from a single source
Operator control of CTM as well as visualization can be integrated into the user interface of the CNC. Operation is clear, informative and easy to master following a short period of training.
Tool monitoring prevents the production of faulty parts or the occurrence of other damage resulting from worn, broken, or missing tools. Bearing damage on motor spindles, tool unbalance and collisions are detected by the machine monitoring functions. The functions for process monitoring are responsible for observation of quality criteria, for example, the tolerances of tap-drill sizes and thread depths.
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SIMATIC HMI -Software
A complete range of software products, from configuration software through pc-based machine level visualization and process diagnosis to multi user SCADA-systems.
SIMATIC WinCC flexible
Innovative HMI Software for all applications close to the machine or the process.
WinCC flexible Options
Software packages for expandig functionality of WinCC flexible Engineering- and Runtime software.
SIMATIC ProAgent
The powerful option for process diagnosis to reduce downtimes running with WinCC flexible or WinCC.
SIMATIC WinCC
Process visualization using Plant Intelligence - Multi user capable SCADA System - open, scaleable and flexible.
WinCC Options
Software packages for expandig functionality of WinCC basic software.
WinCC Add-ons
Software applications of our partners for industry or technology-specific requirements.
Software Update Service
The easy way to keep your software up-to-date, Software Update Service and WinCC Comprehensive Support.
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IndraControl VCP devices – Bosch Rexroth's compact operator terminals are flexible, user-friendly and offer complete freedom. They provide flexibility in their hardware, user-friendliness in their operation and freedom to select the interfaces and functionality you need.
The combination of hardware and software offers the customer a complete, capable package with an economical system display.
The IndraControl VCP controller-based operator terminals can be connected to the following industry-proven Rexroth control systems: SYNAX and VisualMotion.
* inexpensive access for operation and observation
* compact size
* easy projection of system visualization
* extensive functions the visualization software VI-Composer
* supports Asian characters
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Rexroth IndraControl VSP is the economical solution for PC-based control, operation and monitoring in your individual application. The high-performance PC operator terminals have reliable technology and offer individualized solutions. They are suited for a variety of industries and applications that demand highest PC performance and standard environmental conditions and industrial capability.
* highest level of performance due to latest PC-technology
* higher of investment protection due to standardized hardware and software
* open and flexible for costomer-specific solutions
* high production safety level due to EMV-certified design
* operation and service-friendly construction
* secure serviceability (min. 3 years)
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The SIMATIC Flat Panel 15" PRO, SIMATIC THIN CLIENT 15" PRO, and SIMATIC MP 377 15" PRO present themselves in an IP65-rated enclosure - protected all around against dust and water jets. The ready-to-run devices can easily be attached from the top or the bottom to support arm systems (swivel arms) or pedestals.
The attachment interface supports mounting systems from many manufacturers (incl. the VESA standard for flat screens). The removal of the back wall is very simple, providing easy access to the ports and card slots of the Multi Panel.
Special cables or connectors are not necessary.
The devices not only impress with their ease of servicing, but also with their attractive design, and still low external depth.
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Paramax® helical and bevel gears of the standard Paramax range and the various special Paramax versions are the outcome of six decades of experience in drive engineering. By virtue of the modular design, they permit use under difficult and severe conditions even in the most diverse applications. The Paramax® product range consists of the standardized 9000 series as well as the special SFC designs for cooling tower drives and compressors and SEC for extruder drives.
With 26 sizes in the Paramax® 9000 series, an application can be precisely designed according to the performance, torque and velocities, thus ensuring a long service life and cost effective, powerful operation.
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Fields of application for these gear reducers are rolling mills, profiling plants, crushers, double-shaft mixers, kneaders, compactors and presses. Applications of this type require two contra-rotating drives, such as provided by the POSIRED TS gear. The various designs, installation possibilities and optional accessories from the basic range of POSIRED 2 can also be used for the double shaft gear POSIRED TS.
Technical Data:
Torque (T2 nominal):1,000 up to 110,000 Nm
Transmission Ratio: 5 up to 140 iN
Centre distance (a): 122 up to 656 mm
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Sumitomo's Cyclo Helical Buddybox (Cyclo HBB) combines the long-proven Cyclo reducer and a single stage offset parallel helical gearbox in a rugged integral, shaft-mounted design. The HBB incorporates the strength and flexibility of the Cyclo reducer with the adaptability of a shaft-mounted, reducer. With a 24-month warranty, regardless of hours of operation, the Cyclo HBB is an excellent choice for applications in material handling, shredders, specialty machine industries, conveyors, and other applications requiring a simple, convenient shaft mount reducer.
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The new CSF-Mini Series Gearboxes set new standards in their class concerning compactness, precision and performance.
In the CSF-Mini Series Gearboxes, HFUC component sets are used for the first time in standardised gearboxes. In comparison to HDUC component sets currently used in the mini series gearboxes, the HFUC component sets feature a shorter design, higher accuracy, higher torque capacity and improved torsional stiffness, whilst they are also able to accept higher maximum input speeds. In conjunction with the newly introduced 30:1 ratio, the CSF Gearboxes can be used with a comparatively high output speed.
A highly rigid four point flange bearing has been specifically developed for use on the output. Therefore the output element is available optionally with shaft or flange mounting. The input can be realised alternatively via a shaft or by a directly coupled motor.
Advantages
* Very compact design
* Backlash free gear with high torque capacity, increased speed limits and optimised torsional stiffness and accuracy
* Four point high rigidity output bearing, with optional output shaft or flange
* Flexible assembly options at the input and output
* Very low weight, making them ideally suited for lightweight applications
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The CPU-M Unit is designed for direct mounting on any servo motor. In addition to improved gear accuracy and increased maximum rotational speed it also features a large, stiff and precise output bearing that functions simultaneously as housing. Other important characteristics are the flexible assembly options and improved corrosion protection.
Advantages
* Gear Transmission accuracy improved by up to 50%
* Newly developed extremely precise, high capacity and high stiffness output bearing
* Complete corrosion protection
* Viton shaft seals for the output bearing with additional protective lip
* Output compatibility with the various CPU and CHA Series
* Zero backlash, high torsional stiffness and excellent repeatability
* High torque capacity
* Compact design and light weight
* Long operating life
* High efficiency
* Quick assembly and simple installation
* Maintenance-free with lifetime grease lubrication
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Lifting gears and conveyor drives in which the drum and driving motor are arranged in parallel require a step-down gear unit with a corresponding large axle base. The lifting gear units in the POSIRED N series are designed for this application and ideally bridge the given distance between the motor and drum. The development of this series is based on widespread experience in crane engineering, belt conveyor drives, winches, and hoisting devices. The accessories needed for this application such as elastic clutches, barrel clut-ches, brakes and substructures, can be supplied together with the gear reducers.
Technical Data:
Torque (T2 nominal): 8,000 up to 800,000 Nm
Transmission Ratio: 12.5 up to 500 iN
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The Sumitomo Helical Shaft Mount (HSM) Speed Reducer provides a convenient installation and removal method for speed reduction by mounting directly on the drive shaft. Sumitomo's Taper-Grip® bushing design provides simple keyless mounting and easy removal. HSM is readily adaptable for CEMA screw conveyer and shaft mount options. The HSM features carburized gear teeth with optimal gear geometry and wide gear faces, allowing maximum loading and highest efficiency torque output, for higher rating capacity in the most compact design.
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The POSIRED 2 range with its high degree of standardization and consistent modularity ensures flexibility and short delivery times. A large number of standard options with a great variety of versions guarantee optimal adaptation in almost every area of mechanical and plant construction. An extensive range of accessories in-creases the adaptability of this gear reducer. As a standard, fans, cooling coil, external oil cooler, heating rods, torque supports, engine consoles, sub-constructions and operation monitoring systems are available.
Technical Data:
Torque (T2 nominal): 1,000 up to 800,000 Nm
Transmission Ratio: 1.25 up to 710 iN
Power Rating: up to 4,400 kW
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The product range offers helical and bevel-helical gear units designed as a modular construction system enabling extraordinarily short delivery times.
Torque range: up to 900,000 Nm
Power ratings: up to 4,500 kW
Transmission ratios: up to 450 1/min
Mounting positions: horizontal and vertical
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Cone Drive has a range of gear coupling solutions to meet our Customer's requirements for integration into our gearboxes or to supply on a replacement basis.
A torsionally rigid, lubricated design that offers high torque capacity, application versatility, and where high torque loads exist or shaft diameters exceed 100mm, the lowest initial cost. Available in 28 sizes, and all featuring triple-crowned teeth, David Brown gear couplings offer the industry leading torque ratings (over 8 million Nm) and the largest bore capacities (up to 1025 mm).
- Type GC02 & GC05 Continuous Sleeve Couplings - Features a one-piece, low profile sleeve encompassing the hubs. Economical and compact they are available in both close coupled and floating shaft models.
- Type G/GF32 Spacer Coupling - For pumps and compressor applications, provide ease of servicing 'connected' equipment.
- Type G/GF52 Floating Shaft Coupling - Used when distance between equipment is too great for spacer couplings. Two single engagement couplings with interconnecting shaft. Also available for vertical mounting.
- Type G/GF20 Close - Coupled Double Engagement Coupling - Design with 2 flex halves to accommodate both offset and angular misalignment. Also available for vertical mounting.
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Cone Drive has a range of coupling solutions to meet our Customer’s requirements for integration into our gearboxes or to supply on a replacement basis.
A general purpose, lubricated design that combines the economy and the high torque capacity of a gear coupling, combined with the torsional flexibility of an elastomer coupling. Backed by a 5-year lubrication warranty, David Brown grid couplings require no periodic maintenance when lubricated with David Brown LTG (Long Term Grease) at installation. Featuring 25 sizes, grid couplings can accommodate torque loads of 932,000 Nm and shaft diameters of 508 millimetres.
* Type T10 Close Coupled - A double flexing, close-coupled design for use in four bearing systems. Features a horizontally split cover which allows for gird replacement without the movement of the connected equipment.
* Type T20 Close Coupled Coupling - A double flexing design featuring a vertically split steel cover. Ideal for higher running speeds.
* Type T31 Full Spacer - Complete centre section drops out for easy service of connected equipment bearings and seals. Ideal for pump applications.
* Type T35 Half Spacer Coupling - An economical spacer design for easy service of connected equipment bearings and seals. Ideal for pump applications.
* Type T50 Floating Shaft Coupling - Double piloted design for connecting equipment where the distance between shafts is too large for a spacer type coupling.
Product Specification
* Bore Sizes: Up to 508 mm (20 in.)
* Unit Torque: Up to 932,000 Nm (8,248,200 lb.in.)
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The product range covers flexible and highly flexible couplings, gear couplings, all-steel couplings, fluid couplings, clutches and torque limiters:
N-EUPEX (pin coupling) up to 62,000 Nm
BIPEX (claw coupling) up to 3,700 Nm
RUPEX (pin and bush coupling) up to 1,300,000 Nm
ELPEX (ring coupling) up to 90,000 Nm
ELPEX-S (rubber disk coupling) up to 40,000 Nm
ZAPEX (gear coupling) up to 7,200,000 Nm
ARPEX (all-steel coupling) up to 1,500,000 nm
FLUDEX (fluid coupling) up to 1,500 Nm
PLANOX (clutch) up to 30,000 Nm
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The product range covers flexible and highly flexible couplings, gear couplings, all-steel couplings, fluid couplings, clutches and torque limiters.
N-EUPEX (pin coupling) up to 62,000 Nm
BIPEX (claw coupling) up to 3,700 Nm
RUPEX (pin and bush coupling) up to 1,300,000 Nm
ELPEX (ring coupling) up to 90,000 Nm
ELPEX-S (rubber disk coupling) up to 40,000 Nm
ZAPEX (gear coupling) up to 7,200,000 Nm
ARPEX (all-steel coupling) up to 1,500,000 nm
FLUDEX (fluid coupling) up to 1,500 Nm
PLANOX (clutch) up to 30,000 Nm
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The product range covers flexible and highly flexible couplings, gear couplings, all-steel couplings, fluid couplings, clutches and torque limiters.
N-EUPEX (pin coupling) up to 62,000 Nm
BIPEX (claw coupling) up to 3,700 Nm
RUPEX (pin and bush coupling) up to 1,300,000 Nm
ELPEX (ring coupling) up to 90,000 Nm
ELPEX-S (rubber disk coupling) up to 40,000 Nm
ZAPEX (gear coupling) up to 7,200,000 Nm
ARPEX (all-steel coupling) up to 1,500,000 nm
FLUDEX (fluid coupling) up to 1,500 Nm
PLANOX (clutch) up to 30,000 Nm
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With the new IndraControl platform of control components that are part of Rexroth's broad-based automation toolkit, you get the ideal basis for modern and performance-based automation solutions. The Rexroth IndraControl L, IndraControl P and PPC controllers offer optimal technical and economical solutions for all modular, controller-based control concepts. Advantages for machine builders and end-users include:
* broad-based – in automation
* open-architecture – with standardized communication interfaces
* scalable – in performance and functionality
* simple – installation and maintenance
* expandable – for growing machines and facilities
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Micro Automation Set 24:
Fast and safe fault diagnostics for 24-V load circuits
Fault diagnostics for 24-V load circuits with LOGO! and SITOP select
Micro Automation Set 24 - Fast and safe fault diagnostics for 24-V load circuitsThe Micro Automation Set is especially suited for monitoring of DC 24 V load feeders and for detecting overload and short circuit, e.g. in following preferred fields:
* For systems with several 24-V load feeders connected to a central power supply (serves to distribute the load current)
* For selective fusing of individual load feeders to prevent the complete system from malfunctioning in the event of a fault
* For selective protection in widelydistributed system components and distant loads (distributed design)
* For consumers with high inrush current requirements which cannot be protected by quick-acting circuit-breakers
* For fast fault localization
Highlights
* Complete system shutdown is avoided since the SITOP select diagnostics module shuts down the faulty circuit. Other circuits remain active.
* Selective switch-off and display of the faulty line on the LOGO! logic module guarantee fastest possible fault identification.
* Startup and maintenance of the system can be carried out in steps. Simple insertion and removal of the blade-type fuses is sufficient.
* Additional SITOP select diagnostic modules can be easily added if the system is expanded.
* A central overview of the operating status of all load circuits is possible through text messages on the LOGO!
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DOCPRO
Creating and managing plant documentation
After developing a project / a plant, the project data must be documented clearly. Appropriately structured documentation facilitates further execution of the project as well as the service work.
DOCPRO is provided as a tool for creating and managing plant documentation. DOCPRO permits structuring of project data, the preparation in the form of wiring manuals, and the printout in a unified print image.
DOCPRO provides convenient functions to develop and manage documentation as a wiring manual of the plant:
* Creation of wiring wiring manuals and job lists (sequence of print jobs); a wiring manual is structured by job lists.
* Central creation, editing and administration of title-block data;
title blocks can also be assigned to individual jobs that contain information on the specific job
* Supplied standard layout templates in different formats as a base for your own layouts and cover sheets.
* Automatic and manual allocation of drawing numbers;
users can allocate drawing numbers to the jobs in accordance with their own criteria
* Automatic development of documentation lists of the printed documentation.
* Printing of job lists and wiring manuals;
the jobs in a job list are printed out in the sequence specified (e.g. in an overnight batch job). The operator can look at the printouts and status lists at the end of the printing process.
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With the new IndraControl platform of control components from the Automation House, Rexroth's automation toolkit, you get the ideal system for modern, performance-based automation solutions. This makes IndraControl the flexible control platform for all of Rexroth's industry-specific solutions. All IndraControl components can be easily connected to various systems using industry standard interfaces.
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PLC SIMATIC
Simatic is the basis automation system system for solving general automation tasks in most sectors. It consists of standard hardware and software components, which provide a whole range of options for customized extensions.
SIMATIC controls
From the small compact device to the heavy-duty PLC and the PC-based control. There are SIMATIC controls to meet all demands and every requirement, in all types and sizes. What they all have in common is excellent processing performance in the tightest of spaces, robustness in the face of the toughest mechanical and climatic stresses, high-speed and expandability.This graduated performance is the strength of the SIMATIC family.
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