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Tool and process monitoring system
The autonomous CTM system (Computer integrated Tool and Machine monitoring) from ARTIS can be integrated into the CNC and is used to monitor tools, machines, and processes.
It features:
Fast integration resulting from minimized hardware and fieldbus technology
Simple, fast installation of software
Omission of all additional wiring and cabling with the sensor-free solution
Four independent monitoring channels on one CTM card
Autonomous mode of operation, thus minimum load on the control
System and sensors from a single source
Operator control of CTM as well as visualization can be integrated into the user interface of the CNC. Operation is clear, informative and easy to master following a short period of training.
Tool monitoring prevents the production of faulty parts or the occurrence of other damage resulting from worn, broken, or missing tools. Bearing damage on motor spindles, tool unbalance and collisions are detected by the machine monitoring functions. The functions for process monitoring are responsible for observation of quality criteria, for example, the tolerances of tap-drill sizes and thread depths.
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IndraMotion MTX
Today’s market for CNC machine tools is multi-faceted, requiring control and drive solutions that can fulfill not only the requirements of the workshop but also those of automated mass-production. We recognize this fact and have created IndraMotion MTX, one of the most modern CNC platforms that completely covers this broad application range. Whether you need to automate a single machine for machining or forming or control a networked system for mass-production - IndraMotion MTX provides a customized solution.
* IndraMotion MTX compact - space-saving, rack-based version with decentralized control technology
* IndraMotion MTX standard - the plug-in control inside a robust industrial PC
* IndraMotion MTX high performance - the plug-in control indide a specially adapted high-end industrial PC
Advantages
* up-to-date technology functions for turning, milling, drilling, grinding, bending, nibbling, die cutting, and laser handling
* open control platform with modular construction
* conform operating concept for simplified programming
* innovative CNC-Kernal with extensive technology packages and libraries
* shortest CNC cycle time, also for high speed processing
* minimal PLC-processing time
* flexible, configurable operating panel
* special, machine specific functions
* open standards for easy connection of ERP systems - OPC Certified™ Product
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The new generation of order on basis PC IndraMotion MTX is opened, so much on the level of the computing systems of l’ company qu’ on the level actuators – sensors. The system d’ exploitation current Microsoft makes it possible to connect it to the systems of CAO/FAO or complementary software via standard programs PC such as OPC, ActiveX, or XML. It is also compatible with the network Ethernet TCP/IP for the communication with d’ other components and systems.
Only one numerical control can control on a ring SERCOS jusqu’ with 32 axes divided into 12 independent channels CN. Thus, constantly, cycle time d’ interpolation of 8 axes does not exceed 1ms. IndraMotion MTX holds these exceptional performances whatever the complexity of the machine. Its characteristics particularly intend it for l’ machining 3D of parts on 5 or 6 axes with or without removal of chips. But it increases l’ also considerably; effectiveness of the combined applications of turning and milling or punching and nibbling.
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Simple, concise, convenient
With the fully graphics-based VI-Composer software, creating customized visualization for all IndraControl VCP devices can be done in WYSIWYG. Text segments, variables, masks, graphics and formulations can be easily created and edited using convenient editors, regardless of the control. In addition, the combination of multiple controls and languages in one project is possible. The created application is directly loaded from VI-Composer into the visualization device (IndraControl VCP).
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Integrated framework engineering
Rexroth IndraWorks allows you to solve all tasks in a uniform and
intuitive software environment – from project planning and programming to visualization and diagnostics. The uniform engineering framework IndraWorks is consistently available
for all systems from the Rexroth Automation House. You, as user, profit from the fast and transparent access to all functions and system data of the automation components. The standardized
tools and interfaces help you to solve all engineering tasks centrally with a single software.
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Operator Interfaces
The Rexroth BT 6 operator interface was specially developed for Rexroth PS 6000 series of resistance welding controls. The BT 6 can be integrated particularly well in control cabinet doors or operator consoles because of its compact dimensions.
The Rexroth BT 6 HPG portable handheld programming unit is the ideal device for on-site implementation. It simplifies communication between the user and the welding equipment by accessing the control-specific function parameters.
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IndraControl V is the new range d’ IHM of Rexroth. These terminals d’ posting combine a robust and reliable technology with the advantages of l’ environment PC. They are declined in several versions for s’ to adapt to all the establishments, in particular in desk operator with integrated or separated PC.
IndraControl is particularly conceived for the applications which require an ergonomic system operator, transparency thus qu’ a visual posting qu’ it s’ d’ acts; a machine stand-alone or d’ a complete production line.
A great comfort d’ use:
- Various storage processors and capacities
- Posting color 12’ ’ or 15’ ’ with graphic visualization for better seen a d’ together
- Keyboard or touchscreen
Decisive functionalities:
- Convivial Posting and handling
- Order utmost precision
- Diagnoses
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·Seizure on touchscreen or virtual keyboard with posting TFT
·2 versions 8,4’ or 12,1’ , 800 X 600 pixels SVGA
·System d’ Windows CE exploitation. NET 4.2
·Processor Intel 300 MHz
·Memory flash interns 64/128 Mo, external 64/128 Mo (external port)
·Interfaces 9 – pine. RS232, 2 X 10/100 T Fast Ethernet, 2 USB 15 - pine, monitor VGA, keyboard/mouse PS2
·Food 24 V cd.
·Automatic memorizing of the data in the event of cut network
·Index of protection IP65 (front face), IP20 (face postpones), adapted to l’ food industry
·Certified THIS/UL/SCUMS
·In option: 2 ports for bus of ground (main Profibus DP/slave)
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SIMATIC HMI -Software
A complete range of software products, from configuration software through pc-based machine level visualization and process diagnosis to multi user SCADA-systems.
SIMATIC WinCC flexible
Innovative HMI Software for all applications close to the machine or the process.
WinCC flexible Options
Software packages for expandig functionality of WinCC flexible Engineering- and Runtime software.
SIMATIC ProAgent
The powerful option for process diagnosis to reduce downtimes running with WinCC flexible or WinCC.
SIMATIC WinCC
Process visualization using Plant Intelligence - Multi user capable SCADA System - open, scaleable and flexible.
WinCC Options
Software packages for expandig functionality of WinCC basic software.
WinCC Add-ons
Software applications of our partners for industry or technology-specific requirements.
Software Update Service
The easy way to keep your software up-to-date, Software Update Service and WinCC Comprehensive Support.
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The SIMATIC Flat Panel 15" PRO, SIMATIC THIN CLIENT 15" PRO, and SIMATIC MP 377 15" PRO present themselves in an IP65-rated enclosure - protected all around against dust and water jets. The ready-to-run devices can easily be attached from the top or the bottom to support arm systems (swivel arms) or pedestals.
The attachment interface supports mounting systems from many manufacturers (incl. the VESA standard for flat screens). The removal of the back wall is very simple, providing easy access to the ports and card slots of the Multi Panel.
Special cables or connectors are not necessary.
The devices not only impress with their ease of servicing, but also with their attractive design, and still low external depth.
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The SM-I/O Lite has the following terminals:
0V
±10V / 4-20mA Analogue input
0-10V / 4-20mA Analogue output
+24V
Digital input
Digital input
Digital input / Encoder B
Encoder B
Encoder A
Encoder A
0V
Encoder +5V
Relay
Relay
If Encoder feedback is required, there are only 2 digital inputs available, otherwise 3 digital inputs are available. One digital output as relay terminals.
Update Rate: 4ms ~ 18ms
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Rexroth I/O Components
Rexroth PS 6000 - Flexibility in I/O
For the future of I/O and communications in control and drive technology, open-architecture bus systems that are not specific to a particular manufacturer are becoming extremely popular.
The Rexroth PS 6000 modules have flexibly designed input and output boards. They can be equipped with a parallel I/O field and also with standardized interfaces like PROFIBUS, INTERBUS, and DeviceNet.
By simply plugging in the appropriate I/O board, the PS 6000 control and power section modules can be configured. The advantage: versatility, and at the same time, cost-effective, economical perspectives for future equipment expansion or modernization.
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·Broad range of modules i/o TOR and ANNA and modules of functions
·Great modularity (2, 4,8,16 and 32 points i/o TOR) and small overall dimensions (ex: 4 points = 12 mm)
·Assembly on rail DIN and assembly plug-and-play
·Head of station Drunk standard (ProfibusDP, DeviceNet, SERCOS, Interbus)
·Simplicity of connection:
- Replacement of the modules without décâblage
- Identification of the module by code color
- Connectors likely to be stripped
- Choice of the connector industry according to sensor 2 or 3 wire
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SIMATIC Factory Safety
I/O
The safety modules of ET 200M, ET 200S, ET 200pro (IP67) and/or the digital block peripheral device ET 200eco (IP67) are used for the distributed expansion of safety controllers. In a centralized configuration, the S7-300F CPU can be expanded with safety modules of ET 200M.
All safety modules can diagnose internal and external faults and are internally redundant. They have their own self-tests and fulfill the obtaining safety requirements. In addition, "safety" and "non safety" I/O modules can be combined in an ET 200M/ET 200S/ ET 200pro station. Both the safety and the standard I/O modules are interfaced via a fieldbus system, i.e. PROFIBUS with PROFIsafe profile.
The safety modules of ET 200S and ET 200pro can also be connected to a PROFINET network via PROFINET interface modules.
The safety SIMATIC I/Os meet the highest safety requirements:
IEC 61508, IEC 61511 and EN 62061 (up to SIL 3)
EN 954-1 (up to Category 4)
NFPA 79 - 2002 and NFPA 85
UL1998, UL 508, UL 991
TÜV certificate no: Z10 05 08 20411 002
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Centralized PC IO peripherals
For especially high-speed and real-time-enabled measuring, open-loop and closed-loop control tasks, the SIMATIC Microbox PC can be expanded modularly and flexibly with centralized IO peripherals.
The encoders/counters and digital and analog IO modules are integrated extremely compactly via PCI-104 expansion slots using an expansion rack.
In the maximum configuration this allows the integration of up to 120 analog IO, 320 digital IO, and 12 encoder/counter interfaces.
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