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Application
In the high pressure circuits of hydraulic and lubricating oil systems.
Performance features
Protection
against wear: By means of ultra-fine filter elements that meet even
the highest demands regarding cleanliness classes and
dirt-holding capacity.
Protection against
malfunction: By means of permanent filtration in the off-line circuits
excellent cleanliness classes can be achieved.
Special design features
Cover: The cover can be opened without special auxiliary tools.
Because of the cover design the filter element can be
changed almost without losing any oil.
Flow control valve: Over the flow control valve the FNS off-line filters are
connected directly to the high pressure pipe. The surplus
volume (e. g. in circuits with fixed displacement pumps)
from the high-pressure circuit is cleaned by the ultra
fine filter element.
Dirt
retention valve: Ensures that dirt accumulated in the filter is removed
together with the element. Settled dirt cannot return
into the system.
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Off-line filtration is in many cases the only feasible principle to achieve the required system cleanliness in fluid power systems. Off-line or kidney loop filter units consist of a circulation pump coupled to an appropriately sized and selected oil filter. The oil is circulated through this external filter system independent from the existing or non existing flow in the main system.
The programme comprises small compact standard units as well as customised subsystems of variable sizes.
Off - Line filter BNF series
Interchangeable DIN filter elements
Low noise emissions
Easy installation
May also be used for filling and draining the reservoir
Compact dimensions and easy to install either on the tank top or side. DIN elements provide qualified system cleanliness.
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The filtering unit GL - 15 conforms to Machine Directive 98/37/CE end is designed filtering of hydraulic circuits with viscosity up to 400 cSt. The cartridge of the pressure filter has wide filtering surface and can be easily checked and replaced without fluid leakages
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The DUO3 off-line oil filter increases the availability and reliability of hydraulic and lubricant oil systems. For optimum oil filtration performance, more often than not filtering takes place in off-line circuits, where the oil filter can operate 24 hours a day independently of the main system, avoiding any changes in pressure and flow.
Fields of application
Typical fields of application include hydraulic systems, lubricating systems, hydraulic presses, injection moulding machines and machine tools. When rebuilding a system we recommend installation of an off line oil filter.
Design
Its low noise level and compact size make the DUO3 ideal for use in many different machines and working environments. For uniform and good circulation and oil filtration, the DUO3 has been fitted with a low pressure pump from our QPM range. This pump has few moving parts and is designed to have a long service life and consume little power.
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CJC™ Fine Filters are offline oil filtration systems with integrated circulating pumps for off-line installation. The filters are recognized around the world as highly efficient purification systems for applications involving hydraulic oil, lubrication oil, gear oil, quenching oil, phosphate esters and more.
CJC™ Fine Filters are ideal for controlling oil contamination levels for particles, water and degradation products (oxidation resin/sludge, varnish).
The CJC™ Depth Filters have a filtration degree of 3 microns absolute and a very large dirt-holding capacity.
CJC™ Fine Filters deliver measurable customer benefits: lower operation and maintenance costs, increased productivity, and maximum lifetime for system components, in-line filters and oil.
The modular filter units are built and sized to specific customer requirements - whether the oil volume is 2 litres or 200,000 litres.
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Contaminated oil is drawn into the Parker Portable Purification System (PVS) by a vacuum of 25 In/Hg. The oil passes through the in-line low watt density heater where the oil is heated to an optimum temperature of 150° F (66°C).
The oil then enters the distillation column where it is exposed to the vacuum through the use of special dispersal elements. This increases the exposed surface area of the oil and converts the water to vapor form, which is then drawn through the condenser by the vacuum pump.
The water-free oil falls to the bottom of the column and is removed by a heavy duty lube oil pump. This pump forces the dry oil through a final particulate removal filter. Clean oil passes out of the unit, back to the reservoir — and into the system.
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High Pressure Single Strainer - Simplex T Type
The Simplex T Type extends the range of S type filters to higher pressures, suitable for both liquid and gas applications and available with bolted or quick release type covers.
Standard Features
Quick release covers eliminate the need for tools for maintenance.
Designed for pressure ratings up to ANSI class 300lb (900 PSIG).
Flow is from inside to outside the basket to trap and retain debris.
High basket area to pipeline CSA ratio of over 10:1 in most cases.
Can be fitted with coarse perforated baskets (2mm as standard) or fine stainless steel mesh inserts to give particle removal down to 50 microns.
Disposable depth type cartridges are available for filtration to 5~10 micron for liquid and 1~2 micron on gases.
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Simplex Type S
The general purpose standard, single basket filter with a quick-release cover for easy maintenance.
The design does not require specialised tools or knowledge, and results in a minimum of downtime.
Suitable for both liquid and gas applications.
Sizes: 1" to 12" bore, flanged to ANSI 125/250FF and 150/300 RF.
Can be drilled to BS tables and DIN standards.
Also available with screwed connections 1" and 1½" sizes.
Materials: Cast iron, cast steel and stainless steel, all fitted with cleanable baskets and inserts or disposable gas cartridges as required.
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The ELF Coalescer is a simple, virtually maintenance-free system for separating oil from steam condensate. Utilizing a bed of oleophilic ion exchange resins, the ELF Coalescer can be used in petroleum refineries, petrochemical plants and related industries as well as treating ballast water, oil well field produced water and other oily waste waters.
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Hilliard brings fluid contamination problems under control – cost-effectively – with our full range of HILCO engineered products.
HILCO products:
• Reduce the cost of new oil purchases
• Decrease disposal costs
• Help lessen component wear
• Reduce downtime
• Help curtail environmental contamination
FILTER CARTRIDGES
• Microgard™
• Safegard™
• Pleated Synthetic Media PH Cartridges
• Hilsorb™ Dryer Cartridges
• High-Pressure Hydraulic Fluid
• Saflow™ and Saflow D™
• Pleated Screen Filter
• Pleated Strainer Baskets
• Backwash Strainers
• Hilite® and Hilite-A®
• Selexsorb®GT
• Coolant Coalescer and Oily Water Separater
• Fuel Coalescer Cartridge
• Fuel Separater Cartridge
• Bag Filter Cartridge
FILTER VESSELS
• Duplex Filter
• Integral Duplex Filter
• Standard Housings for High-Flow Synthetic elements
• Standard Non-Code Housing
• HILCO Transfer Valves
• Seal Gas Duplex Filter Housing
RECLAIMERS AND RECLAMATION SYSTEMS
• Standard HILCO Reclaimer
• Seal Oil Degasser
• Hyflow™ Reclaimer
• Machine Tool Coolant Recyclers
• Grinder Filtration System
OTHER HILCO PRODUCTS
• HILCO Ceramic Membrane Filtration System
• Portable Filters
• Star® Filter Press
• Storage Tanks
• HILCOSEP™ Coalescer
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LANNER® systems
Complete chip treatment systems, built according to your requirements. LANNER® customised systems are available as a complete solution. Our systems can process different types of chip, silt and metalworking fluids with maximum separation.
The LANNER®-Recycling-Concept
Complete solution system concept separating oil from metal chips and silt.
Chips are fed into the lift & tip machine from the chip transporter.
Chips are tipped into the chip crusher.
Chips are transported into the centrifuge on the conveyor belt.
Dry chips are ejected into containers or silos.
The entire system is controlled automatically from a central control box.
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System Features
Hydraulic oil even when new will have a certain level of particle
contamination, and is typically graded at ISO 17/13/14. When oil
is added to a system further contamination can occur. Whilst
under operating conditions air and moisture, as well as particles
from seals and hoses, can add to the contamination and
degradation of the oil. Fitting a Filtakleen filter will not only
reverse this process but it will clean your oil so thoroughly it will
be cleaner than when it was new!
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- The hydro dry filter elements remove up to 80% of the free water present in the oil.
- Usable on RD, OF, PN and UOW filters.
- H2O retention capacity up to 2400 ml
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A LARGE RANGE OF FILTERS
METAL EDGE FILTERS OR BACK FLUSHING FILTERS FOR
ECONOMICAL FILTRATION
Variable configuration inline pressure filters which use modern technology and can be deaned during on-going operation, require no maintenance or disposal measures as opposed to consumable filter material.
They can be used in applications ranging from fine filtration to coarse filtration.
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These units are for use in reducing the rate of pollution of hydraulic fluids and maintaining the required level of cleanliness.
They offer an alternative to the replacement of used oil with new oil.
These motor-pumps are tailor-made to designs developed with the design offices of our industrial clients.
They are used for filtering the oil on installations which require regular servicing, avoiding the premature wearing of the components and therefore the number of breakdowns and production stoppages.
In partnershi with the development department of our customers we have designed three different flow capacity to cover any customer request : 500L/min; 2 000 L/min; 5 000L/min.
These units are perfectly adapted to very high viscous oil.
For intensive use
These pumps are fitted with :
· Aspiration strainer 125µ
· Filling-up indicator
· Cartridge-type discharge filter 25µ
· On-off switch
· Motor-pump unit
· OPTIONAL EXTRAS
· Pre-filter with magnetic bar
· Water retention filter
· Filtration level 10µ
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Cylone unit F60
Areas of application
Removing sedimenting solids from liquids of low viscosity such as water and emulsions. Installation as independent cleaning unit on fine machining machine tools.
Function
Due to tangential streaming-in of the liquid, a primary swirl develops. The heavier particles in the liquid, due to centrifugal force, are pressed to the wall of the cyclone housing. Due to the tapering of the conical cyclone housing, a secondary swirl develops in the lower area which leads the cleaned coolant lubricant back in opposite direction. The dirt particles, together with a small amount of liquid (approx. 1.5 l/min), are removed through the underflow nozzle. The admission pressure must be approx. 2 bar.
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These systems offer excellent residual-oil ratios. The improved recycling rate helps protect the natural environment while enabling more economical usage of coolant. The 300P offers all the features of model 300 plus an integrated swarf-intake hopper and crusher. This well-integrated, labor-saving system handles continuous swarf-intake, crushing, and de-oiling. The 300PW has all the features of the 300P but offers a greater swarf-intake capacity.
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