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Hilliard brings fluid contamination problems under control – cost-effectively – with our full range of HILCO engineered products.
HILCO products:
• Reduce the cost of new oil purchases
• Decrease disposal costs
• Help lessen component wear
• Reduce downtime
• Help curtail environmental contamination
FILTER CARTRIDGES
• Microgard™
• Safegard™
• Pleated Synthetic Media PH Cartridges
• Hilsorb™ Dryer Cartridges
• High-Pressure Hydraulic Fluid
• Saflow™ and Saflow D™
• Pleated Screen Filter
• Pleated Strainer Baskets
• Backwash Strainers
• Hilite® and Hilite-A®
• Selexsorb®GT
• Coolant Coalescer and Oily Water Separater
• Fuel Coalescer Cartridge
• Fuel Separater Cartridge
• Bag Filter Cartridge
FILTER VESSELS
• Duplex Filter
• Integral Duplex Filter
• Standard Housings for High-Flow Synthetic elements
• Standard Non-Code Housing
• HILCO Transfer Valves
• Seal Gas Duplex Filter Housing
RECLAIMERS AND RECLAMATION SYSTEMS
• Standard HILCO Reclaimer
• Seal Oil Degasser
• Hyflow™ Reclaimer
• Machine Tool Coolant Recyclers
• Grinder Filtration System
OTHER HILCO PRODUCTS
• HILCO Ceramic Membrane Filtration System
• Portable Filters
• Star® Filter Press
• Storage Tanks
• HILCOSEP™ Coalescer
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System Features
Hydraulic oil even when new will have a certain level of particle
contamination, and is typically graded at ISO 17/13/14. When oil
is added to a system further contamination can occur. Whilst
under operating conditions air and moisture, as well as particles
from seals and hoses, can add to the contamination and
degradation of the oil. Fitting a Filtakleen filter will not only
reverse this process but it will clean your oil so thoroughly it will
be cleaner than when it was new!
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These units are for use in reducing the rate of pollution of hydraulic fluids and maintaining the required level of cleanliness.
They offer an alternative to the replacement of used oil with new oil.
These motor-pumps are tailor-made to designs developed with the design offices of our industrial clients.
They are used for filtering the oil on installations which require regular servicing, avoiding the premature wearing of the components and therefore the number of breakdowns and production stoppages.
In partnershi with the development department of our customers we have designed three different flow capacity to cover any customer request : 500L/min; 2 000 L/min; 5 000L/min.
These units are perfectly adapted to very high viscous oil.
For intensive use
These pumps are fitted with :
· Aspiration strainer 125µ
· Filling-up indicator
· Cartridge-type discharge filter 25µ
· On-off switch
· Motor-pump unit
· OPTIONAL EXTRAS
· Pre-filter with magnetic bar
· Water retention filter
· Filtration level 10µ
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- The hydro dry filter elements remove up to 80% of the free water present in the oil.
- Usable on RD, OF, PN and UOW filters.
- H2O retention capacity up to 2400 ml
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A LARGE RANGE OF FILTERS
METAL EDGE FILTERS OR BACK FLUSHING FILTERS FOR
ECONOMICAL FILTRATION
Variable configuration inline pressure filters which use modern technology and can be deaned during on-going operation, require no maintenance or disposal measures as opposed to consumable filter material.
They can be used in applications ranging from fine filtration to coarse filtration.
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Cylone unit F60
Areas of application
Removing sedimenting solids from liquids of low viscosity such as water and emulsions. Installation as independent cleaning unit on fine machining machine tools.
Function
Due to tangential streaming-in of the liquid, a primary swirl develops. The heavier particles in the liquid, due to centrifugal force, are pressed to the wall of the cyclone housing. Due to the tapering of the conical cyclone housing, a secondary swirl develops in the lower area which leads the cleaned coolant lubricant back in opposite direction. The dirt particles, together with a small amount of liquid (approx. 1.5 l/min), are removed through the underflow nozzle. The admission pressure must be approx. 2 bar.
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These filters have been designed for by-pass filtration of lubrication and machining fluids on main production circuits.
They are extremely robust and incorporate 1 to 3 mechanically welded housing elements each accommodating 2 filtering cartridges.
- Filtering surface: 6 to 100 m²
- Pump output with water: from 3000 Litres/h
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These systems offer excellent residual-oil ratios. The improved recycling rate helps protect the natural environment while enabling more economical usage of coolant. The 300P offers all the features of model 300 plus an integrated swarf-intake hopper and crusher. This well-integrated, labor-saving system handles continuous swarf-intake, crushing, and de-oiling. The 300PW has all the features of the 300P but offers a greater swarf-intake capacity.
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Filtration of:
Emulsions and synthetic dissolutions.
Most common applications:
Any work with cutting tools in general, grinding, warm rolling, washing etc., where a medium filtration quality is required.
Nominal filtration quality:
From 30 to 400 µm, depending on the used type of filter band
Flow rates:
100 to 30.000 l/min and more
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Packaged, compact units for liquid filtration.
Completely self-contained and wired ready for field service.
Easy handling and portable.
Accommodates a large range of specific applications.
The ENERVAC Pumping and Filtering Modules are completely packaged, compact units for liquid filtration. They are available in a variety of sizes and flow rates, stationary or portable. The ENERVAC pumping and filtering modules provide a most complete and widely applicable line of portable and stationary filter units embodying striking economy, uniformity and interchangeability of filter media.
Lubricating, hydraulic, quench and insulating oils are maintained to ISO cleanliness standards through the removal of dirt, sludge, carbon and metallic particles as well as water, gums, tars, resin and asphaltenes.
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Application
In the high pressure circuits of hydraulic and lubricating oil systems.
Performance features
Protection
against wear: By means of ultra-fine filter elements that meet even
the highest demands regarding cleanliness classes and
dirt-holding capacity.
Protection against
malfunction: By means of permanent filtration in the off-line circuits
excellent cleanliness classes can be achieved.
Special design features
Cover: The cover can be opened without special auxiliary tools.
Because of the cover design the filter element can be
changed almost without losing any oil.
Flow control valve: Over the flow control valve the FNS off-line filters are
connected directly to the high pressure pipe. The surplus
volume (e. g. in circuits with fixed displacement pumps)
from the high-pressure circuit is cleaned by the ultra
fine filter element.
Dirt
retention valve: Ensures that dirt accumulated in the filter is removed
together with the element. Settled dirt cannot return
into the system.
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Off-line filtration is in many cases the only feasible principle to achieve the required system cleanliness in fluid power systems. Off-line or kidney loop filter units consist of a circulation pump coupled to an appropriately sized and selected oil filter. The oil is circulated through this external filter system independent from the existing or non existing flow in the main system.
The programme comprises small compact standard units as well as customised subsystems of variable sizes.
Off - Line filter BNF series
Interchangeable DIN filter elements
Low noise emissions
Easy installation
May also be used for filling and draining the reservoir
Compact dimensions and easy to install either on the tank top or side. DIN elements provide qualified system cleanliness.
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Function: VacuClean removes water, air (gases) and solid material in one step. SPS-controlled process activity. Detection and diagnostics of condition of the fluid system by data documentation. Mobile or stationary operation
Application: Industrial production, process and operation activities where long lasting function and availabilty of machines and installations depend on the cleanliness garde of the fluid system.
Result: Avoiding damaged components due to contaminated fluids, therefore avoiding shutdowns of machines, production downtimes and repairing charges.
Field of application: paper industries, chemical industries, steel industries, construction industries energy production, machine building.
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Application
Hydraulic oil and lube oil
Model / design
In-line filter 250 and 450 LE
for direct installation in a pressure pipe
Flange filter 250 and 450 FE
For direct mounting on a control block
Pressure. 450 bar max.
Flow rate: 1500 l/min max.
Connection:
Up to 2 ½’’, depending on filter size
Filter elements / cartridges
EPE standard elements
EPE filter elements according to DIN 24550
Further series up to 10.000 l/min
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Application
Hydraulic oil, lube oil, cooloing agent
Model / design
In-line filter 40 and 160 LE
for direct installation in a pressure pipe
40 LE 0020 and 40 LE 0030 with quick lock
Pressure. 160 bar max.
Flow rate: 500 l/min max.
Connection:
Up to thread 1 ½’’,
Filter elements / cartridges
EPE standard elements
EPE filter elements according to DIN 24550
Further series up to 450 bar or 10.000 l/min
Please visit our homepage http://www.eppensteiner.de
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Application
Hydraulic oil, lube oil, cooloing agent
Model / design
In-line filter 40 and 160 LD
for direct installation in a pressure pipe
with integrated pressure compensation for easy handling
Pressure. 160 bar max.
Flow rate: 450 l/min max.
Connection:
Up to thread 1 ½’’,
Filter elements / cartridges
EPE standard elements
EPE filter elements according to DIN 24550
Further series up to 450 bar or 10.000 l/min
Please visit our homepage http://www.eppensteiner.de
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Vertical Filter Separator
The Plenty Vertical Filter Separator will remove 100% of all droplets 8-10 microns and larger and 99.5% of all droplets ½-8 microns in size.
It will also remove 100% of all solid particles, 3 microns and larger 99% of all particles ½-3 microns in size.
These operating efficiencies apply over the entire flow range from maximum design down to virtually zero flow.
The first stage of the filter separator consists of a number of glass fibre coalescer /filter elements through which the wet gas passes.
The small liquid drops carried in the gas stream are trapped within the glass fibres of the element and coalesce to form drops 100 to 200 times larger than the original size.
These drops pass through the element wall and are carried forward by the gas stream to the second stage vane type separator.
The second stage consists of a vane type impingement separator, which operates exactly as described for vane separator.
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High Pressure Single Strainer - Simplex T Type
The Simplex T Type extends the range of S type filters to higher pressures, suitable for both liquid and gas applications and available with bolted or quick release type covers.
Standard Features
Quick release covers eliminate the need for tools for maintenance.
Designed for pressure ratings up to ANSI class 300lb (900 PSIG).
Flow is from inside to outside the basket to trap and retain debris.
High basket area to pipeline CSA ratio of over 10:1 in most cases.
Can be fitted with coarse perforated baskets (2mm as standard) or fine stainless steel mesh inserts to give particle removal down to 50 microns.
Disposable depth type cartridges are available for filtration to 5~10 micron for liquid and 1~2 micron on gases.
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Simplex Type S
The general purpose standard, single basket filter with a quick-release cover for easy maintenance.
The design does not require specialised tools or knowledge, and results in a minimum of downtime.
Suitable for both liquid and gas applications.
Sizes: 1" to 12" bore, flanged to ANSI 125/250FF and 150/300 RF.
Can be drilled to BS tables and DIN standards.
Also available with screwed connections 1" and 1½" sizes.
Materials: Cast iron, cast steel and stainless steel, all fitted with cleanable baskets and inserts or disposable gas cartridges as required.
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