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There is a fundamental problem with larger sizes of the standard, smoothbore PTFE hose products - as the hose size increases above 3/8", so smoothbore PTFE lined hose become significantly less flexible, and more easily kinked.
Hyperline FX is a new and revolutionary solution to this problem, providing a unique hose liner design which is flexible in the larger bore sizes, yet which retains a smooth bore.
The advantage of a smooth bore as compared with a convoluted bore is that it is easy clean, and does not create 'turbulent flow', which drastically reduces fluid flow rates.
Hyperline FX includes a PTFE liner which is smooth bore on the inside, but heavily convoluted on the outside. The liner is usually overbraided with Stainless Steel wire to provide reinforcement against pressure. The actual bore sizes of Hyperline FX hose are sized to fit hydraulic fittings, slightly larger than the nominal size, same as Hyperline SB.
Hyperline FX is used in the same applications as Smoothbore, but has a wider range of applications because it is much more flexible and kinkproof in sizes above 3/8" (9.5mm).
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Ultra-high-pressure hydraulic hose assemblies with crimped on fittings and couplings/nipples and operating pressures starting at 10,150 PSI (700 bar).
CEJN ultra-high-pressure hose assemblies feature high-pressure, spiral-reinforced polymer hose styles, constructed of multiple layers of spiral steel reinforcement with thermoplastic covers and tubes. Hose can be cut to any length and combined with multiple end connection possibilities.
One hundred percent of all hose assemblies are individually proof tested to 1.5 times their rated maximum operating pressure.
CEJN hose assembly capabilities, available throughput the world, enable customers to:
· Receive quick turnaround and nearby after-sales support
· Save production time and money, since assemblies are ready for immediate use without further assembly or testing and are more economical then buying individual components
· Purchase both hose and couplings from the same supplier, ensuring compatible components that are safety and performance tested
With CEJN’s extensive inventory of bulk hose and end connections, many hose assembly styles can be made and shipped the same day orders are received.
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Thanks to more than 25 years of experience in assembling rubber and thermoplastic hoses, OLMARK’s Technical Department has worked on and produced 150.000 assembled flexible hose projects.
Assemblies made with standard or special (based on customer’s drawings) IPY crimped fittings are part of OLMARK’s staff daily working tasks.
Every single hose is memorized by a data processing system which ensures unlimited tracing.
Markhip® hose highlights on its label its distinctive technical features, which guarantee its reliability. When assembled with original OLMARK crimped fittings, Markhip® hose shines with its real performances and its ability to meet clients’ requirements.
The hoses can be supplied complete with optionals that Olmark has tested for its products: Spiretta against abrasion, Spiretta GEL, Guaintex against bursting, colour individuation and so on, and also, in accordance with the customer we can make out certifications of the effected performance tests as pressure cycle and flushing for control and removal of the internal impurity.
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Diversified industrial manufacturer Eaton Corporation announced today that at the end of June 2008, the hydraulic specialists from Eaton Aeroquip will extend their product portfolio with the addition of the GH 200 in sizes - 12 and - 16, a 4-spiral hose for standard applications in the high-pressure area. As a supplier of hydraulic components, Eaton is satisfying the particular requirements of its customers for high-performance yet low-cost DIN hoses for high-pressure applications. The new hose not only meets the requirements of DIN EN 856/4SH, it also significantly exceeds the 400,000 impulse cycles required in the norm at up to 420 bar work pressure.
Until now, the 4SH spiral hose GH506, which easily withstands 2 million flex-impulse cycles, accounted for most of production in the product portfolio of Eaton Aeroquip. It is used primarily in initial equipment. With the new GH200, for the first time customers can purchase a 4SH hose for standard applications with 500,000 impulse cycles. The new hose has been specifically developed for customers who require product that complies with the DIN standards. Product manager Kristin Fiolka explains: 'Compared to our competitors, the new hose programme is a very cost-effective solution for extreme-pressure applications based on standard conditions on the market. This price statement refers both to the hose as well as to the large number of fittings configurations of approx. 60 parts numbers.'
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MegaTuff® stands up to severe abrasion conditions• Remains unharmed when in contact with sharp edges, debris or extraneous objects
• Ideal for bundled hose applications
• Resists wear when dragged along metal or rough surfaces
• Eliminates need for spring guards or other hose protection
• Resists cracking from UV rays
MegaTuff® stands for superior resistance to:• Abrasion (300x of standard hose)
• Ozone
• Weather and UV
• In-oil application
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MegaTuff™ and XtraTuff™ hoses with highly abrasive resistant covers
Surviving the harshest applications
Gates' cost-effective and long-lasting solution to the problem of abrasion.
Key benefits MegaTuff™:
- Cover made of a special hybrid compound offering an exceptional resistance to abrasion, oil, ozone, chemicals and weathering
- Up to 300 times better abrasion resistance than standard rubber-covered hose
- Superior adhesion of the cover to the hose
- Flexible
- Meets or exceeds minimum bend radius requirements of major international standards
Key benefits XtraTuff™:
- Up to 25 times better abrasion resistance than standard rubber-covered hose
- Lightweight, flexible and easy to install in tight areas
- Excellent in hose-to-hose and hose-to-metal applications
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Designers and engineers are discovering new applications for hydraulic power. Whether the application is construction, mining, agriculture, manufacturing or transportation, Goodyear has a hose to meet the diverse needs of our customers, because Goodyear provides hose products that meet all major global hose standards. Produced to ISO 9001 certification, Goodyear's hydraulic hoses undergo state-of-the-art manufacturing processes and meet the applied international standards of SAE J517, EN 853, EN 854, EN 855, EN 857, and DIN 20023.
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The best 2SC solution in the market
Gates' CM2T Megaflex® hoses flex to fit the tightest routings.
Key benefits:
- Meets pressure and bend radii requirements of EN 857 2SC, ISO 11237 2SC R16 and SAE 100 R16
- The complete range is also available with special MegaTuff™ cover
- Handles temperatures from -40°C to +100°C constant, 121°C intermittent
- Easy to route and to install in tight areas
- Lightweight
- Superior impulse performance: validated with Gates MegaCrimp® couplings up to 600,000 impulse cycles
- Compatible with biodegradable hydraulic fluids like synthetic esters, polyglycols and vegetable oils as well as petroleum-based fluids
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8M5K hoses
A unique combination of high working pressure and tight bend radius
Gates' wire-braid hydraulic hoses allowing up to 35.0 MPa working pressure at 90 mm bend radius.
Key benefits:
- Unprecedented combination of high working pressure ratings (35.0 MPa) and compactness (90 mm bend radius) in a wire-braid construction
- Significantly lighter and cheaper than any equivalent spiral hose
- Allows compact assemblies thanks to its small bend radius
- Easy to manipulate and route thanks to its superior flexibility
- A member of the Gates Global hose family, which means it also offers outstanding resistance to biodegradable oils and leak-free performance above and beyond any international standard
- Superior impulse performance: validated with Gates MegaCrimp® couplings up to 600,000 impulse cycles
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High- and ultrahigh pressure hoses and -fittings
Low pressure hoses and -fittings
Accessories
High-performance hose lines
We manufacture ready-to-fit hose lines for pressures for more than 600 bar and for all media, hoses made from rubber, plastics and metal for applications in industry, construction and business.
Pneumatic pipes and air hoses
Our range of plastic pipes with calibrated external diameters for pneumatic applications is supplemented by quick connection systems and functional fittings. We can also supply just the right hoses for ventilation and extraction tasks.
Suction and pressure hoses
We can satisfy an extremely wide range of requirements with a broad selection of suction, pressure, construction, conveyor and water hoses.
Fittings
Press-on fittings and jointing systems are available, as well as ball cocks for all pressure levels, diaphragm valves and non-drip quick connection couplings.
Expansion joints
Expansion joints made from rubber, PTFE, metal and textile materials are used for coping with expansion and vibration and also to provide insulation against solidborne noise in pipelines.
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MIL-DTL-13444H Type I | Hydraulic Hose
Meets or exceeds the performance requirements of: MIL-DTL-13444H Type I
Application: Fuel and oil lines in military vehicles and other military applications.
Inner Tube: Synthetic rubber
Reinforcement: Single fabric braid
Cover Compound: Synthetic rubber
Temperature Range: -65°F to 250°F (-53.89°C to 121.1°C)
Qualification: QPL - 13444 Type I approved for bulk hose (3/16 - 3/8")
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Designers and engineers are discovering new applications for hydraulic power. Whether the application is construction, mining, agriculture, manufacturing or transportation, Goodyear has a hose to meet the diverse needs of our customers, because Goodyear provides hose products that meet all major global hose standards. Produced to ISO 9001 certification, Goodyear's hydraulic hoses undergo state-of-the-art manufacturing processes and meet the applied international standards of SAE J517, EN 853, EN 854, EN 855, EN 857, and DIN 20023.
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Hydraulic control line
DIN 1TE
Textile reinforced rubber hose for hydraulic control lines.
Discharge under pressure of hydraulic fluids, fuel, grease, air and water.
From 4.8 to 25.4 mm.
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Recommended for:
Pressurised hot oil return lines and air compressor lines, power steering, tilt cab cylinders,
engine and transmission coolant and filtration lines.
Couplings: MegaCrimp®.
Characteristics/benefits: Very good resistance to weathering and ozone.
Compatible with a variety of fluids such as hydraulic oil, phospate esters, diesters, diesel fuel.
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Recommended for: Use on hot and cold water high-pressure cleaning equipment where heavy-duty service is required. Suited for agricultural, sports, valet and maintenance service applications. Grey and blue PowerWash are suitable for use in hospitals, swimming pools and other applications where hygiene is of the utmost importance. Not recommended for steam service.
Couplings: MegaCrimp®.
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Recommended for: General industrial applications such as oil, alcohols, aqueous solutions, hydraulic fluids, acids, detergents and chemicals. Static conductive for more security.
Couplings: MegaCrimp®.
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Beat the heat and the cold
Gates' special high/low temperature hoses recommended for high-pressure hydraulic lines and developed for use on many types of machinery and other applications where heat or cold threatens your hose's life.
Key benefits:
- Easy to route and to install in tight areas
- Lightweight
- Alternative to spiral hoses in high pressure lines where flexibility is required
- Superior impulse performance: tested up to 600,000 impulse cycles
- Compatible with biodegradable hydraulic fluids like synthetic esters, polyglycols and vegetable oils as well as petroleum-based fluids
Our ranges:
- G2H: a range of two wire braid hoses for oil temperatures up to 135°C
- G2XH: a range of two wire braid hoses for oil temperatures up to 150°C
- M3KH: the constant pressure hose range for applications up to 21.0 MPa (3,000 psi) and oil temperatures up to 121°C
- M4KH: the constant pressure hose range for applications up to 28.0 MPa (4,000 psi) and oil temperatures up to 121°C
- G2L: a range of two wire braid hoses for oil temperatures from -57°C up to 100°C
- C1TH: a range of one wire braid hoses for oil temperatures up to 135°C
- G1H: a range of one wire braid hoses for oil temperatures up to 135°C
- ACR: a range of one wire braid hoses for oil temperatures up to 150°C
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Designers and engineers are discovering new applications for hydraulic power. Whether the application is construction, mining, agriculture, manufacturing or transportation, Goodyear has a hose to meet the diverse needs of our customers, because Goodyear provides hose products that meet all major global hose standards. Produced to ISO 9001 certification, Goodyear's hydraulic hoses undergo state-of-the-art manufacturing processes and meet the applied international standards of SAE J517, EN 853, EN 854, EN 855, EN 857, and DIN 20023.
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Teleflex manufactures two types of helically convoluted or corrugated hoses where maximum flexibility and PTFE are required. One style utilizes a proprietary wrapping and bonding process to create large bore sizes.
Hygienic, high pressure, automotive and marine PTFE Assemblies.
Quick delivery.C.E. approved,
QS9001 compliant.
PTFE lined end fittings offer 'clean' solutions for Pharma/Bio applications.
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The Stratoflex Products Division designs and manufactures PTFE hose assemblies for aerospace and derivative markets. Our PTFE hose products are available for low-, medium-, and high-pressure applications.
Hose assemblies are custom made for each application according to size, pressure rating, temperature, configuration, and length. Hose fittings are available in stainless steel, aluminum, titanium, and nickel-based alloy materials.
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The Stratoflex Products Division designs and manufactures rubber hose assemblies for aerospace and derivative markets. Our rubber hose products are available for low-, medium-, and high-pressure applications.
Hose assemblies are custom made for each application according to size, configuration and length. Hose fittings are available in steel and aluminum materials depending on size.
Applications
*Aerospace hydraulic, fuel, pneumatic, coolant, and oil systems
* Low-pressure air and vacuum instrument systems
*General aviation
*Helicopter
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Designers and engineers are discovering new applications for hydraulic power. Whether the application is construction, mining, agriculture, manufacturing or transportation, Goodyear has a hose to meet the diverse needs of our customers, because Goodyear provides hose products that meet all major global hose standards. Produced to ISO 9001 certification, Goodyear's hydraulic hoses undergo state-of-the-art manufacturing processes and meet the applied international standards of SAE J517, EN 853, EN 854, EN 855, EN 857, and DIN 20023.
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Neat, reliable and easy to fit
Gates' CM2T-TWIN Megaflex® hose range consisting of two high-quality rubber hoses vulcanized together to form one single and solid unit.
Key benefits:
- No hose-to-hose abrasion
- No need to bundle hoses using sleeves or spring guards
- Superior flexibility allows easy routing and quick installation in tight areas
- High-quality rubber construction guarantees reliable service without kinking
- Abrasion resistant chloroprene cover
- Meets performance requirements of EN 857 2SC and ISO 1436
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Parker presents a hydraulic flexible device to you ultra high pressure, allowing cutting the water jet.
This flexible device is usable for many applications. There is abrasion resistant, the internal tube remains clean, big lengths of tubes are available. Moreover, the external diameter is smallest.
This flexible device resists UV and has one long life of conservation. Moreover, it is possible to constitute beams of pipes. The line of marking is personnalisable.
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Pipes No-Skive, Elite and Classic.
New flexible devices which facilitate the life of their users...
The pipes Compact Elite No-Skive and Classic No-Skive constitute an average range of pipes pressure adapted to the needs for the current hydraulic market.
Description:
* Tube nitrile intern for the basic pipes.
* Chemical compatibility with oils, water, thephosphatic ones.
* Construction 1 or 2 braids steel.
* Beach of temperature of wide use of - 50 °C with +150 °C.
* Composed elastomers of high quality.
* Pipes with thin external dress.
* The pipes Compact Elite No-Skive are higher than the specifications of the EN standards.
* The pipes Classic No-Skive are in conformity with standards SAE and IN.
Advantages:
* Better chemical compatibility including with biodegradable oils.
* The abrasive resistant is higher than the specifications of the standard ISO 6945.
* Resistor with ozone improved.
* High flexibility which facilitates the installation and improves the resistor with the impulses.
* Weak radius of curvature and reduced weight.
* Can be assembled with the machines Parkrimp portables or of workbench. Flexible pipings thus carried out answer directives EC.
Applications:
* Mobile hydraulics:
Public works, transport, agriculture, forest material, lifting gear and handling, cleaning with water under pressure.
* Industrial hydraulics:
Car industry, machine tool, aeronautics, injection molding, industry of paper, industry of chemistry.
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- Recommended For: High Pressure hydraulic lines
- Tube: Black, oil resistant synthetic rubber
- Reinforcement: Four spiraled layers of higher tensile steel wire
- Cover: Black, oil and abrasion resistant Synthetic rubber
- Temperature Range: -40 F to +250 F
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UNIVERSAL HOSE RANGE: The Universal Hose Range meets and exceeds all the international specifications (SAE, DIN, EN, ISO) for wire spiralled, wire and textile braided reinforced hoses.
EXTREME HOSE RANGE: The Extreme Hose Range offers products designed to achieve very high performance such as: wide temperature range, high abrasion resistance, flame propagation resistance, very high pressure resistance, superior ozone and weather resistance, extreme flexibility, compactness and lightness.
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Hiflex Factor 4 hoses are designed for use in more arduous applications where a higher safety factor gives the end user peace of mind. They are tested to 1.5 times working pressure to guarantee secure retention of couplings and are suitable for use with oil and fuel, bulk materials, potable water, chemicals, mud and dock loading hoses.
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Hydraulic hoses and accessories
ERIKS offers a complete ranges of hydraulic hoses, piping, couplings and accessories, used to build reliable and leak-free systems. The high level of knowledge that is converted into actual added value combined with a wide spectrum of suppliers makes ERIKS an ideal partner for both MRO and OEM customers.
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Oil and Hydraulic Systems
Oil Cooling for Engines and Transmission Systems
High temperature resistance and flexibility. Easy installation thanks to innovative connection systems.
Turbocharger Lubrication and Cooling
Hose line systems for hot air and oil mixtures in the turbocharger circuit as well as for the cooling of the turbocharger by water circulation.
Hydraulic Chassis Stabilization
Hose and pipelines for hydraulic force transmission in systems as a means of stabilizing vehicles by providing for enhanced safety and comfort.
Clutch Lines
Hose line systems for DOT4 or Pentosin in the clutch circuit.
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