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Hydraulic C-frame blanking press (HZS)
Double-sided blanking press (HDS)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Mechanical stroke limitation of the ram, motor-adjustable (depth stop)
* Cutting force absorption for max. pressing force
* Pressing force infinitely adjustable (ca. 10-100%)
* Manually operated central lubrication for ram
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Hydraulically controlled ejector/drawing cushion underneath the table top
* Hydraulically controlled ejector in the ram
* Hydraulic tool clamping
* 6/8-fold guided ram / column-guided ram plate
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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Standard Features
• Direct drive servo indexer reduces maintenance and improves accuracy.
• Hydraulic clutch and brake providing fast starting/stopping.
• Hydrostatic and hydrodynamic piston slide guiding system.
• Quick lift feature for quick and easy die access.
• Pressure monitored recirculating oil lubrication system.
• Cast frame construction improves vibration absorbtion.
• User-friendly multi-lingual control.
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The excellent quality of the raw materials and manufacture, combined with an extremely modern method of formulation, make TOSH inks range one of the most advanced and complete available in the market today.
Single and two-components, realized in 13 different ink formulations, TOSH is able to satisfy every application requirements, capable to give adhesion and specific resistance on every substrates with a wide range of standard shades together with a rapid service of non standard shades on-demand.
All TOSH inks are NT (non-toxic), thus conforming to European Standard EN71.
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The comprehensive tampon printint inks product range from the market leader TAMPOPRINT AG comprises:
- 1- and 2-component inks, UV tampon printing inks
- for "open" / "hermetic" / rotary tampon printing systems
- more than 20 standard ink types in 28 standard ink shades each
- special ink shades according to RAL, PMS, HKS
- in-house ink laboratory for your special ink shades or ink types
- ink samples and samplings
- small quantities
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PAD printing inks Type B, P, PG & 434 from ITW Trans Tech have been approved for use in applications that require United States Pharmacopoeia (USP) 30, NF 25, 2007 certification, known as Medical Class VI. This classification is widely used in public quality standards for drugs, medical devices, and dietary supplements to comply with FDA standards for products which may come in physical contact with the human body.
The USP-NF includes a full range of tests, procedures, and industry best practices for all phases of pharmaceutical development and manufacturing. The world-recognized standards are FDA enforceable for pharmaceutical and medical device exports to the United States and used in many other countries.
Commonly used pad printing applications on medical devices include: trocars, catheters, tubing, syringes, surgical instruments, medical fittings, skin staplers, vials, medication dials, dosage dispensers, pill containers, and pipettes.
Compatible substrates suitable for pad printing with Ink Type B, Type P, Type PG, and Type 434 include: treated and untreated polypropylene, acrylic, polycarbonate, polyester, ABS, polystyrene, vinyl, PVC and other plastics. Printing on polyolefins such as polyethylene and polypropylene is possible but requires surface pretreatment. Sample testing is always recommended.
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When decorating audio, as well as electrical and household appliances, high requirements for chemical stress resistance, elevated temperatures, and daily use clearly predominate.
There is every reason for pad printing: Printing of finest details, high resistances, a great variety of shades, metallic effects.
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... see all the products in the category
Inks
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Industrial friction pads and linings manufactured in organic moulded material. Available in either metallic & non metallic material with high friction coefficient for stopping or low friction coefficient for slipping applications.
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Asbestos free brake linings and pads for off highway & industrial applications. Heavy Duty material formulations for extended pad wear. Anti squeal material available with or without wear indicators. Available drilled or in blank form.
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Sintered friction pads for wind turbine applications.
Suitable for Dynamic & static operations (stopping & holding).
FTL materials are fully approved and have been designed to be stable at high temperatures whilst being kind to the mating surface.
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Brake pads for heavy industrial and off road vehicle applications.
Semi-metallic,non asbestos organic and sintered materials manufactured to order.
New carbon fibre material also available for some heavy duty application.
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The new Pullmatic 720 Laser integrates laser technology and hydraulic punching. With a combination of Laser cutting, punching, forming and tapping the possibilities will be endless. Complex contouring can be achieved even for one offs without special shaped tools and still producing an excellent edge quality. A system designed not only for prototyping and specials but also for long production runs.
The Fanuc C2000E laser system with its high beam quality and high maximum power, all typical cutting applications, such as cutting of mild steel, stainless steel and aluminium can easily be realised. Same cutting performance as with competitor's 3kW lasers i achieved!
A true multi tasking machine, the Pullmatic 720 Laser enables users to run Just In Time production with higher profitability. Any type of part can be processed through the system without having to move parts in-between other machine tools and therefore decreasing time and cost per part. Just like the other members of the Pullmatic family of punching systems, it can be fully automated for "lights out" environment and 24/7 production.
- Laser cutting, punching, forming, tapping
- J.I.T Just In Time Production
- Faster Return On Investment
- Start to finish process
- Prototyping
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COMBINATION TECHNOLOGY REDEFINED
Punching productivity and laser cutting flexibility is combined in one, cost-effective package
This flexible part processing system marries a 20 ton CNC hydraulic punch press with Fanuc GE fast axial flow CO2 laser
Offers exceptional part quality and accuracy at an affordable investment
Punches conventional round and shaped holes with precision and cuts holes or contours that are impossible for conventional punches and dies
1250 x 2500 mm maximum sheet size
6,35 mm maximum material thickness
Equipped with a low noise/scratch sensitive brush bed system
Ideal for processing lighter gauge components
A 33-station thick tool style turret offers large capacity for a versatile tool mix
Three 50,8 mm direct-drive auto-index stations accept standard, tapping or wheel style tooling
Laser resonator generates up to 2.5 kW of power to cut intricate shapes in metals and non-metals
Small part quantities with special or unusual shapes are produced without the need for special tooling
300mm x 450mm programmable work chute allows easy discharge of laser cut parts
Optional Pick-Sort system for automated sheet loading and unloading and piece-part retrieval and stacking
Key options
Pick-Sort robotic material handling system
CADMAN-P 3D offline software
Models Available:
Strippit LP1225 – 20 ton / 2.5 kW – 1250 x 2500 mm (before reposition)
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EMLZ combinations systems associates high performances prper to electric punching,bottom forming system, tapping unit and laser cutting. Owing to its original design,working zones are clearly separated. Designed to produce complex parts to high level of quality at the lowest cost,The EMLZ can be integrated to an automatic production line.
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FINN-POWER LP - INTEGRATION FOR OUTSTANDING FLEXIBILITY
The essence of FINN-POWER LP is the integration of well-proven C series 300 kN hydraulic punching technology with the latest generation of industrial CO2 Lasers.
LP features new coordinate table design for maximum sheet size of 3,074 mm x 1,565 mm without repositioning.
FINN-POWER's experience in the integration of subsequent work stages in the sheet metal working process is easy to see in our laser-punch combination.
The long list of system features and benefits for fabricating sheet metal components results from experience, continuous development and FINN-POWER's commitment to guarantee our customers´ competitiveness.
The availability of punching, forming, tapping, marking and laser cutting capacity in an integrated machine tool means component manufacturing can be planned for optimum quality and speed of production. Whatever the workpiece, you can choose the most profitable manufacturing method, or the most profitable combination of methods. For example, when laser cutting is required, a pre-punched start hole reduces laser cutting time, no piercing occurs, and lens life is prolonged as there are no harmful reflections from the surface of the material.
This intelligent integration increases productivity and offers flexibility for your today's and tomorrows manufacturing.
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Bendicrop
One cylinder working station with five work stations Exclusive from Geka
Permanent bending station complying with CE standards.
Thanks to the blade holder's vertical movement, machine has an excellent performance in all its five work stations:
punching
notching
shear for flat bars
angle cutting
cutting of round and square bars
Fitted with an anti torque system to reduce deformation when shearing flat bars.
FEATURES
The BENDICROP model is fitted with a touch and cut length stop and is delivered with two V-shaped bending dies of 40 and 70 mm .
Permanent bending station complying with CE standards.
Goose neck die-holder for punching of D and E sections on legs and webs. . Quick tool change
Angle shearing without loss of material. Wide range of openings for B and A .
Flat bar and plate shearing system with minimum deformation F mitre shearing up to 45º.
Rectangular notching with table Also suitable for tube notching, rectangular notching, etc...
Anti torque system for flat bar shearing without deformation.
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PivaSystems – Integration for Uninterrupted Production
PivaSystems offers the perfect solution for combining punching and bending in a single production line to produce a finished product. This integrated solution offers the best possible return on investment with the unbeatable advantages of uninterrupted production.
The PivaSystems production line integrates punching and bending modules to further boost part production efficiency. The production line is excellently suited to product groups of highly variable delivery size. Flexibility to produce parts as required in small or large quantities in a single system is achieved from years of experience and the latest in technologies offered by Pivatic.
Improve productivity
- Parts run straight from the Coil with shorter cycle times
- Automated set ups between batches
- Efficient utilization of sheet metal
- High availability (24/7)
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New Bihler GRM 80P
Perfecting a best seller for your added value
The target was to further optimize the Bihler GRM 80E punching and bending machine, adapt it to suit the market’s increased demands, and in doing so automatically offer the market even greater productivity, flexibility, profitability and tool compatibility with the preceding GRM 50, GRM 80 and GRM 80E models. The result is well worth seeing and impresses through its advantages.
The new GRM 80P now provides significantly more free space on the work plate as a result of the clear spatial separation of punching and bending operations. In this way, additional tool movements and Bihler key technologies can be integrated as component systems into the manufacturing concept to solve complex applications. As a result, nothing can prevent the manufacture of longer and more voluminous parts. The powerful two-point eccentric press for longer cutting tools installed alongside the work plate and the large center aperture in the work plate also guarantee the flexible integration of central mandrel movements.
Mechanical or NC controlled feeds guarantee the high-precision supply of material. A user-friendly, highly-flexible process control enables the intuitive adjustment, management and operation of the machine.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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ERMAKSAN's CPP ( COMBINED PLASMA PUNCH PRESS ) series proven quality and experience in production of sheet metal workbenches is being presented to the utility of our clients open to technology and continuous innovation. Strong mono block rigid C type body built up by welded steel and stress removed high acceleration axes designed to allow sheet loading from 3 sides economically lets the operation to be watched easily. The combination of HiFocus sensitive plasma cutting and hydraulic punching on a strong body. The moving sheet on X Y axes on a stainless with roller balls type table by clamps can be cut as sensitive as required contour by servo motorized automatic height adjusted torch at plasma unit after being processed by perforating and/or forming operations at punch unit. It realizes cutting and perforating processes at high speed and accuracy, and has the capability aimed at mass production. An alternative cutting process in comparison to other high cost cuttings. Furthermore the production period will be shortened on these kind combined workbenches because the worksheet will not be taken apart and transferred to different workbenches.
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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TOX-Presses with servo-drive TOX-ElectricDrive
Tailored drives from 0,5 – 400 kN.
The modular concept of our presses: from the standard press up to the individual plant – everything is possible. Rugged and economic, long-lived and versatile, CE-conform and in line with UVV (German Accident Prevention Regulations), including comprehensive accessories. Type-tested safety controls and process monitoring systems – everything is available.
When work processes require high flexibility and precision, then conventional drives are often no longer sufficient. This calls for the use of electromechanical servo drives.
The drive variant TOX-ElectricDrive has a most-precise mechanics and user-friendly software
From the standard drive up to the complex special machine.
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Foot operated hydraulic punching system for sheet steel for round holes up to 142.8mm diameter and square holes up to 142.8mm square
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The SML-F has been designed for the larger panel-builder producing floor-standing control panels which require quantities of round and square holes in proprietary, pre-painted enclosures. By using a foot pump, there is less operator fatigue and both hands are free to position the punch.
It uses standard SML 3-point industrial duty punches made from tool steel, hardened and ground. The design of the 3-point punch guarantees that the blank is easily removable from the die. Square and rectangular punches are machined from single blocks of high grade tool steel to give maximum strength and dimensional accuracy.
The foot pump has a smooth and powerful action. Pressure release is by means of a toe operated side lever to avoid bending down.
This is a 2-speed pump for rapid operation with automatic pressure limiting for safety.
An 11mm pilot hole is required for punches up to 26mm diameter. For hole sizes above this, a 20.5mm pilot hole is needed and this can be made using a standard 20.5mm punch and die.
The method of operation is exactly the same as for the SML-H.
A plastic carrying case is available as an optional extra.
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