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Models with max output power from 35 kW to 500 kW. EKOHEAT induction heating systems for 5-15 kHz range provide reliable and repeatable solutions for heating with large coils or for heating larger parts. Among the many typical applications are heating of hard-to-couple parts, deeper heat penetration, crystal growing, heat treating steel, preheating for forging of steel, aluminum, copper or brass, and melting in crucibles.
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The EKOHEAT Compact model is versatile, rugged & easily integrated into existing manufacturing cells. The power control system delivers output power from 100 W to 15 kW with 100% duty cycle at output frequencies from 50 to 150 kHz, CE marked with a wide range of standard features & functions. Ambrell’s new AutoTap technology is used for challenging applications where steel is heated through Curie temperature, automatically adjusting for the varying electrical load during this transition.
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Performance:
The CXH series of hybrid, high frequency power supplies is designed to operate at a fixed frequency over the range of 2 to 40 MHz. The rugged amplifier design is well suited to demanding industrial applications where stability and reliability in the presence of erratic loads is required. The solid-state driver section features microprocessor control for precise power control and diagnostic monitoring.
Applications:
The CXH series of high power supplies provides stable, reliable RF power for industrial heating applications including drying, plastic welding, silicon crystal growing and flat panel.
Features:
Standard power ranges: 15kW, 25kW and 50kW
Rugged, reliable design for years of trouble-free operation
Simplified operation through microprocessor- controlled user interface
CX series solid-state driver requires no tuning or adjustments
Water cooling increases tube life by reducing thermal stress in high VSWR mismatched loads
RS-232 package standard
ETL Mark on CXH 25kW
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STATIPOWER SP11 Induction Power Supply
Features/Benefits
* 50-200 kHz with a wide range of power outputs for application flexibility
* Continuous or intermittent duty
* 100% solid state design. Ideal replacement for less efficient oscillator tube power supplies
* High, 0.95 input power factor under all operating conditions
* ±1% output regulation accuracy with ±10% line variance under all operating conditions
* Single control board for reliable operation and simplified maintenance
* Analog display of voltage, frequency, current and output power. Built-in digital heat timer
* Optional RS-232/485 interface for automatic operation under computer control
* Built-in load matching capacitors and variable ratio isolation transformer
* Built by the world's largest designer and manufacturer of induction heating equipment
The STATIPOWER® SP11 is a self-contained, stand-alone solid state transistorized power supply for heating a wide variety of parts. Application capabilities include hardening, tempering, brazing, soldering, melting, bonding and shrink fitting. A broad range of single-turn and other low impedance heating coils can be properly matched with built-in load tuning capacitors and multi-tap output isolation transformer.
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STATIPOWER SP5 & 7 Induction Power Supply
Features/Benefits
* Multiple power/frequency combinations for application matched performance
* "Bullet-Proof" circuitry eliminates nuisance shutdowns and restarts
* Voltage fed for 0.95 input power factor over full operating range
* Output regulation by voltage, power or current. Jumper selected
* Single control board. Field replaceable for easy maintenance and trouble shooting
* Interchangeable control board. Factory calibrated to eliminate field adjustment and calibration
* Modular, single-layer design for easy access and maintenance
* Pressure switches on all capacitors to shut down system before complete capacitor failure
* Built-in annunciator panel for simplified status/fault diagnostics
* < 85 dB operating sound level for quiet operation
Job-Matched Induction Heating Power Supplies:
STATIPOWER® SP5 & 7 water-cooled, solid state power supplies are designed for case hardening, through hardening, annealing, mass heating and many other applications. Power and frequency combinations from 10 to 1,300 kW/1 to 25 kHz are available in single and dual frequency models.
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MF and RF generators for inductive heating processes
Induction Heating - briefly illustrated
Induction heating is based on the physical effect that most electrically conductive materials heat very quickly and efficiently when exposed to a high frequency magnetic field. By induction, energy can be rapidly and precisely transferred into the work piece without physical contact with the heat source. HÜTTINGER’s induction generators provide robust, reliable and stable performance even in the harshest of production environments. Our animation shows the principle of induction heating process.
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Pistol-Grip Attachment allows paste to be applied manually to copper and brass assembly
Compressed air from control panel is introduced to upper gun body, forcing circular piston and attached piston rod upward against coil spring. Pressurized paste alloy (from reservoir) fills vacant space between piston rod tip and nozzle orifice.
As timer de-energizes, compressed air is exhausted, and coil spring returns piston and rod to closed position. Piston rod tip displaces paste alloy through nozzle orifice and seals opening until next cycle. Precise deposit size is obtained by adjusting control panel timer, paste pressure, and length of piston rod stroke.
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Satellite Paste Applicators are designed to complement an existing heat source, such as furnace or induction. These freestanding units apply single, multiple, or "ring shape" paste deposits onto assemblies. Cycling is automatic and error-free with an operator removing the pasted part and loading it into the adjoining heat source.
Applicator guns can also be mounted to a robot to apply a detailed combination of paste dots and stripes to a particular part. After the pasting cycle, the part is joined to its companion members and fixtured to the subsequent heating and cooling sequence.
Dual station system utilizes rotating mandrel technique to apply 360° stripe of Fusion Paste onto part joint area.
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SPECIAL
This product line gathers all automated or semi-automated systems, designed and built for complete or partial applications, on specific request for custom equipment, syandalone or integrated.
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ECO
Micro-jet dosing systems for:
- lubro-cooling substances for processes like shearing, drawing, drilling, tapping, cutting, etc.
- lubrication of particular kinematic mechanisms and/or components
Products: lubricating oils, evaporable oils, cooling liquids, detaching fluids, protective coatings, etc
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SMALL FOOTPRINT, ENDLESS POSSIBILITIES…
Xiril 100 - The compact and flexible liquid handling robotic workstation with a full range of accessories to perfectly serve applications within the Life Science and Diagnostic markets. A step up from the 75cm platform, our popular Xiril 100 with up to four pipettes and 20 microplate positions perfectly serves low to medium throughput needs.
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Model I&J7300 bench robot is our most popular industrial robot with a dispensing area of 11.81" x 11.81" (300mm x 300mm). The I&J7300 Cartesian robot represents a substantial cost saving in comparison to similar desktop robots. Its overall footprint has a depth of less than 26 inches (640mm), suitable for an industrial bench.
Features
• Dispensing area of 11.81" x 11.81" (300mm x 300mm)
• Repeatability 0.01mm for perfect dispensing
• No computer skills required
• 100 programs, 4000 points per program
• Available in three and four axis models.
• Continuous path motion for perfect XYZ dispensing
• Interpolates lines or arcs for three-dimensional dispensing
• Teach Pendant and PC programming.
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Model I&J7400 is the largest dispensing robot in the current desktop robot series with a working area 15.75" x 15.75" (400mm x 400mm) but with a footprint depth of less than 30 inches (760mm) for mounting on an industrial work bench. Particular attention has been given to frame accuracy in an industrial robot of this size, and the base is a heavy-duty cast construction to maintain linear performance across the entire dispensing area.
Features
• Dispensing area of 5.75" x 15.75" (400mm x 400mm)
• Repeatability 0.01mm for perfect dispensing
• No computer skills required
• 100 programs, 4000 points per program
• Continuous path motion for perfect XYZ dispensing
• Available in three and four axis models.
• Interpolates lines or arcs for three-dimensional dispensing
• Teach Pendant and PC programming.
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The I&J9332 (R) industrial robot has a working and automatic dispensing area of 11.81 x 11.81 (300 x 300mm) and can be operated in cantilever mode. The height of the assembly robot is adjusted by mounting supports that are available in standard heights. The in-line Cartesian robot operates above the dispensing application and is therefore is suited as an assembly robot for conveyors and work cells. The dispensing robot is available in 3 and 4 axes models.
Features:
• Working Area of 11.81 x 11.81 (300 x 300mm)
• Cartesian-Gantry construction with axis motion above the subject.
• Designed for Assembly Line and Rotary Operations
• Digital Servo controlled ball screw drives.
• Multiple I/O ports for machinery and conveyor integration.
• Allows customized heating and secondary rotation of parts.
• Available in three and four axis models.
• High speed movement up to 1000mm/sec.
• Continuous path motion for perfect XYZ dispensing
• Interpolates lines or arcs for three-dimensional dispensing
• Teach Pendant and PC programming.
• Ideal for Meter Mixing and Hot Melt machine integration.
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The dispensing table-top robot TR300 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. The increasing demands of customers in term of quality, precision and repeatability lead to increasing levels of automation. However, when production batches are small or products widely dissimilar, the cost of sophisticated equipment can place automation beyond the reach of many would-be users. In order to satisfy this need, mta developed a table-top robot which combines flexibility with required high levels of process quality and repeatability, all at a reasonable cost.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
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Ultra® TT dispensing robots are a cost-effective way to increase throughput and quality by automating repetitive fluid dispensing processes.
These compact tabletop units can be used with all EFD valves and syringe barrels, and combine precise positioning and dispensing functions in a space-saving footprint.
The Ultra TT robots are available with 325mm x 325mm or 525mm x 525mm work envelopes. Closed-loop servo controls provide fast, accurate positioning of the dispense tip, while the integrated time and pressure controls control the operation of the valve or syringe barrel.
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