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World-class Induction Heating System
Power from 65kW to 135kW
Operation from 50kHz to 150kHz
Versatile
-Efficient heating of many part geometries
-Agile operation for repeatable, reliable heating
-Movable remote work head; up to 30m (100')
-Remote operation or logging with RS485 port
-Accepts international AC line voltages
-Operates in environments up to 40C (105F)
Easy to use
-User-friendly control interface
-Sub-second to continuous cycle times
-Programmable configuration;10 six-step profiles
-Cycle timer, peak & short-cycle data capture
-Overload-tolerant output management
-5-language display suite (EN,ES,FR,DE,IT)
EKOHEAT induction heating systems provide a reliable solution for heating your larger parts with a quick, clean source of heat. 65kW, 90kW and 135kW models are all ideal for repeatable, non-contact heating. Power is efficiently delivered through a wide range of coils and loads with precision heating control within 50 W resolution.
Remote process control is available: 24Vdc control inputs, analog outputs and serial data for logging and verification.
EKOHEAT is a water-cooled system, requiring connection to a heat exchanger or other mechanism for dissipating heat.
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Water cooling system
For every tonne of Aluminium cast some 330 KW of heat is produced. Normally this heat is removed by Water Cooling. With efficient re-use of water with minimal power usage, energy losses and hence costs are reduced with an enhancement in Aluminium product margin.
The Fives Solios cooling water system is designed with this philosophy in mind. We recognise and appreciate the critical nature of the system for the rest of the cast house. Our company has significant in-house expertise and specialist consultants utilising 30 years of cast house experience to enable us to offer a solution that will conform to our client’s enquiry requirements.
Keeping the Energy Balance low - Cost Effective Cooling the Fives Solios Way can be achieved.
We also have the ability to offer design alternatives to our customers employing high quality equipment with proven track records, features include:
The complete Central Process Water Cooling System Package. This includes Design, Supply, Install, Commission and Maintenance.
Close control of Water Temperatures.
Biological Control of Process Water.
Designs for variety of Weather Conditions from Iceland at -35°C to Oman at + 52°C.
Energy Management Control Systems.
N+1 Redundancy for 365 24/7 Continuous operation.
Options of " FREE COOLING " from Sea or River if locally available.
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The STATISCAN® induction scanning system can be configured as a single, dual or four spindle, vertical scanning system for hardening or tempering a wide variety of parts. Feature/Benefits include; 50-300 kW at 10-200 kHz and transistorized solid state power supply with maximum part length & weights of 24"(610mm) / 40lbs.(18kg).
The STATISCAN® system features a built-in transistorized solid state power supply with heat station, programmable scanner controls, quench and water recirculating system. This unitized construction reduces floor space 50-80% compared to conventional systems.
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The InductoScan® modular induction heating systems unique design allows for a wide range of power supplies, controls and components to be integrated on to a common base to better match current production needs. It can be customized to perform various heat treating applications, such as, scan, single-shot, lift/rotate, pick & place, rotary index and linear transfer.
This is a significant advantage for customers because the InductoScan® system can also be reconfigured by swapping in different scanning towers, induction power supplies and other mechanics to accommodate an entirely new part or family of parts for future production needs. The unitized construction reduces electrical interconnections thus reducing the overall assembly and energy costs.
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Melting Systems
BELL JAR HEATING SYSTEMS
• Vacuum chamber moves up and out of the way to provide easy access to parts and fixturing
• Designed to handle 10 (-5) Torr pressure at moderate temperature
• Single chamber units ideal for laboratory use; automatic systems for high volume factory production
• Amazing flexibility in a cost-effective package
• Optional temperature control
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Induction Forge Heating
Inductoheat offers induction forge heating equipment used for heating a wide range of bar and billet diameters. Built to thrive in aggressive forging environments, the power supply in the InductoForge™ is the latest generation of an industrially proven system. The existing reliable technology is enhanced to provide unique features specifically benefiting the forgin industry.
Innovative Technology For Exceptional Performance
Advances in our forge heating technology includes new InductoForge™ billet heating sytem that uses a standardized modular design, which provides flexibility in power supplies, mechanical fixtures, controls and operation. Available for the InductoForge™ is the IHAZ™ Temperature Profile Modeling computer program. IHAZ™ is designed to set up an advanced temerature control to best suit each application.
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CrankPro® is a compact, nonrotational induction crankshaft hardening & tempering system that uses only 1/4 the floor space of traditional systems. CrankPro® machines utilizing advanced SHarP-C™ technology eliminates the need to rotate or move the inductor or the crankshaft during heating and quenching cycles.
The stationary method of heating without crankshaft rotation provides several practical benefits such as simple operation, superior reliability, maintainability, compactness and cost reduction. This novel crankshaft hardening/tempering process is designed with ergonomics in mind, including a compact design with floor space requirements reduced by as much as 80%.
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Eclipse Air Heat Burners are line type burners ideal for generating large volumes of clean, hot air. Applications include ovens, dryers, fume incinerators, and similar industrial equipment.
The "AH" models feature an integral combustion air blower mounted on the back of the burner’s steel case. By supplying the correct air volume and pressure to the burner, the blower allows stable operation over a wide range of duct velocities without installing a profile plate around the burner.
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. Industry : To warm surfaces and volumes (freezing industry, electronics, automotive, telecommunications, pharmaceutics...).
. Household appliances : Flexible heating elements for domestic equipments (refrigerators, freezers, small domestic appliances).
. Oenology : Must-warmer.
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BS heating cord
Designed to be used in condensate draining pipes, in negative cold rooms.
Available in 40W/m power, BS heating cords have a sole cold lead at one end.
Advantages :
Very flexible, can heat continuously.
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INTERTEC offers the widest selection of explosion-proof heaters worldwide. - CSA/NRTL approvals for America
- ATEX/CENELEC approvals for Europe
- GOST approvals for the Russian Federation
Many other national certificates, e.g. for Japan, the Czech Republic etc.
- For freeze protection
- Installation in a horizontal or vertical position
- Choice of many different wattages
- Self-limiting or with thermostat in the connection cable allowing for quick and easy installation
- Fully factory sealed with silicone, protection degree to IP 68, reliable even in the harshest conditions
- Low thermal stress for long life
- Optional failure alarm
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A&N gas line and pump line heaters are designed to prevent condensable gases from clogging your vacuum system process piping. These products are commonly used in semiconductor (IC chip) manufacturing applications. However, our heater products are ideal for any application that requires uniform and controllable process pipe temperatures.
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FV-40BD1H
Thermo Ventilator - PTC Type ( FV-40BD1H )
PTC heater
Integrated muti-functional ventilator
'Alleru-buster filter' equipped
Heater capacity = 2400W
Air volume = 160 m3/h (venitaltion)
FV-40BD1R
Thermo Ventilator - PTC Type ( FV-40BD1R )
PTC heater
Integrated muti-functional ventilator
'Alleru-buster filter' equipped
Heater capacity = 1400W
Air volume = 160 m3/h (ventialtion)
FV-40BD1W
Thermo Ventilator - PTC Type ( FV-40BD1W )
PTC heater
Integrated muti-functional ventilator
'Alleru-buster filter' equipped
Heater capacity = 2400W
Air volume = 160 m3/h (venitaltion)
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The Hauck LHO Oil Line Heater is designed to supply the heat necessary to lower the viscosity of heavy fuel oils to that required at the burner for proper atomization. This typically requires lowering the pumping viscosity (nominal 2000 SSU maximum) to the atomizing viscosity (80 - 90 SSU). Auxiliary components can also be supplied to control fuel oil temperature and prevent overpressurization of the oil line heater. Hauck’s LHO’s are available in a wide range of sizes to meet specific application requirements.
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Durable fractional horsepower motors are available in sizes ranging from 1/20th to five horsepower and include split-phase, permanent split capacitor, capacitor start, and polyphase models. We offer fractional horsepower motors for a wide range of residential and commercial applications:
Heating And Cooling Equipment
Universal lectricä Blowers: A.O. Smith shaded pole, permanent split capacitor and split phase induction motors are used in residential and commercial furnace blowers. Our 5 and 51/2 inch diameter motors are designed for direct-drive and belt-driven applications and come in a wide variety of mounting configurations.
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