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Fully electric Optical Disc Subsystem
The exceptional global success of the e-Jet from Netstal is due to the system’s outstanding ability to manufacture all optical disc formats, particularly DVD-9 and DVD-R. In addition, these machines are also equipped for the production of HD DVD, Blu-ray disc or HD VMD.
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SE-HS Series
Fully electric middle class machines that attain high speed
These fully electric middle class machines attain a top injection speed of 300 mm/sec. Speed rising response has been improved about 2.5x over electric belt drive machines, whereby attaining the same level as high class hydraulic machines with built-in accumulators. Into that base, they build upgraded features that improve the precision, stability and production efficiency of the SE-HD series. These machines are more than suited for precision high cycle moulding of thin walled products such as media, medical equipment and containers, etc.
For high cycle moulding
This series is built with numerous features that boost cycling to note a top injection speed of 300 mm/sec, a high speed high response mould opening/closing mechanism, nozzle touch depressurising/pressurising within 0.3 sec and a low vibration highly rigid frame.
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Features
The large-sized Electric Servo Drive Injection Molding Machine of the J-ELIII series have been built based on innovative new features and our proven technology of small and middle size of the J-ELIII series to meet the plastic industry's demand for large sized electric injection molding machine.
- High precision, stable and fast cycle molding.
- High response injection unit with Twin Servo Motors.
- Newly developed original Servo-Amplifier.
- Newly developed Toggle Mechanism.
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ARBURG supplies a wide variety of machine technologies which make it possible to produce multi-component injection moulded parts. The multi-component machines are based on the standard ALLROUNDERs from the proven A and S machine series. They are also operated using the SELEOGICA control system and are available with clamping forces from 400 kN to 5.000 kN.
Standard multi-component machines can be used for the following processes:
- Repositioning of the moulded part in the mould
- Rotation of the mould via an indexing unit
- Composite injection moulding
For special two-component injection moulding processes, the relevant equipment versions are available for the machines:
- interval injection moulding
- sandwich injection moulding
- marbling injection moulding
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The HM multicomponent series is based on the standard hydraulic HM and is offered with clamping forces from 45 to 650 t.
* highly flexible due to the choice among 6 clamping units, 11 injection units and 5 different screw diameters
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 3300 g PS (in combination with three injection units)
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
* multicomponent, multicolor and assembly technique injection molding
* features finely tuned interaction between machine, mold and automation equipment to suit each individual product
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Netstal offers injection moulding machines with clamping forces of between 600 and 5000 kN for the manufacture of multi-coloured and/or multi-component moulded parts. SynErgy 2C from Netstal embraces all 2C processes and technologies and meets every possible requirement. The result is a creative design solution with improved moulded part functionality.
SynErgy 2C guarantees rapid movement sequences and short cycle times. SynErgy 2C is therefore the ideal solution for specific fast-injection applications, such as thin-walled packaging parts and other high output production applications. Due to its outstanding level of precision, the SynErgy 2C is also suitable for the manufacture of technically sophisticated moulded parts.
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SR-D Series
Fully electric vertical machines with direct drive for high speed filling
To drive injection and plasticising, the series employs the built-in direct drive system already proven in the SE-D series. Because they greatly reduce inertia and come with superb precision control, these machine attain a filling speed of 500 mm/sec (SR50D), which was not possible with earlier vertical machines because of the effects of gravity. The control system features high performance servomotors, dedicated servo drivers, a high precision high rigidity ball screw and a load cell for minimising mechanical resistance instability by detecting balls crew repulsion, hence delivering high precision, stable plasticising performance from ultra low speed to high speed.
High speed, high precision rotary table
In addition to high precision turning with a circumferential stopping error of less than 10µm, this rotary table requires about half the turning time of a hydraulic machine and is approximately 16% faster than earlier models of electric machine (both indicated for the SR75D), hence offering strong support for high cycle, precision composite moulding.
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SV Series
Fully electric vertical machines for pioneering new domains in composite moulding
These fully electric vertical machines carry on the superior performance of horizontal machines measured in terms of accuracy, stability, speed and energy-savings, yet support composite moulding such as insert or hoop moulding. They are equipped with a rich array of new mechanisms required for composite moulding, including high precision, highly linear clamping via a LM guide mechanism, wide tie-bar spacing, mould protection and detection, and more.
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High Quality Compact Design
JSW has produced a super-advanced all-electric vertical type injection molding machine - it is faster, more precise, and more compact.
The JT-AD series machines have been evolving to mach the needs of today and beyond: They display high productivity on in-line assembly.
Using the advanced technologies that have been fostered for many years and are unique to JSW, we have achieved high-precision injection molding.
- Rotary Type (JT-RAD Series, 196,392,686,981,1471,2160kN)
- Single Acting Type(JT-AD Series, 392kN)
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The ARBURG range features a number of vertical machines especially designed for the encapsulation of inserts:
• Ergonomic ALLROUNDER V with free-space system: The mould is freely accessible from three sides with low insertion heights
• Economic ALLROUNDER T GOLDEN EDITION rotary-table machines with fixed clamping force/injection unit combinations, servo-electric rotary table drives and an attractive price/performance ratio
• ALLROUNDER T rotary-table machines with versatile modular equipment for automated encapsulation
• ALLROUNDER S with swivelling clamping unit and interchangeable injection unit for multi-purpose operation in up to four different working positions
• Vertical ALLROUNDERs with fixed clamping units, closing from above or below
The vertical machine versions offer:
• Clamping forces from 125 to 2,500 kN
• Sliding tables as well as hydraulic and servo-electric rotary tables with two and three stations for simultaneous insertion, removal and encapsulation
• Large selection of injection units, optionally arranged vertically or horizontally
• Extremely user-friendly thanks to the proven SELOGICA or SELOGICA ‘direct’ control system with 15” touchscreen
The vertical machines can be used for automated moulded part production and for all known applications.
Owing to the broad product range and the numerous equipment features and combination options, the machine technology can be adapted precisely to the injection moulding task at hand, achieving a high degree of economy.
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The most recent generation of Battenfeld's Vertical series features tailored solutions for insert molding with especially adapted automation equipment:
* Vertical R: vertical clamping unit with rotary table for multi-station operation: 40 t - 270 t
* Vertical V: vertical clamping unit: 60 t - 200 t
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 3000 g PS
* high-performance UNILOG B6 control system
* automation with robots and mold changing systems possible
* extensive know-how in process engineering and mold design
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RT Series
RT series machines utilize the latest German patent technology. From raw material feeding to plasticizing, injection, vulcanization and article taking, each step of the whole process are provided with the optimum solution, and manufactured in accordance to the German standards.
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SD40E
Fully electric disc machine for supporting world optical disc demand
The SD40E fuses the experience that Sumitomo has obtained over many years of developing specialised machinery for the manufacture of optical discs, with the very latest technology for fully electric moulding machines. It is equipped with state-of-the-art features desirable for the moulding of optical discs, including unique clamp force control, ultra-high precision clamp system, gate cutting mechanism, dust removal capabilities and optimised screw geometries for optical products. A single SD40E machine can mould the complete spectrum of currently marketed standards, as well as being readied for the next generation standards such as Blu-ray.
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The epitome of Toshiba Machine's advanced molding technologies and equipped with their latest specially designed devices and accessories.
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High performance Hydraulic type IS series of injection molding machines, designed and built based on our decades as a quality machine builder.
Small Size Machine G/GN series
Medium Large size Machine GS/GT series
Super large size Machine DF/DG series
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Large machines
King discipline for DESMA, the manufacture of large machines with clamping forces up to 40,000 kN and injection volumes up to 25,000 cm3. Typical fields of application are bladder productions for the tyre industry, membranes for filtration, large couplings, etc.
Technical feautures
* clamping forces 18,000 kN and 40,000 kN
* injection volume up to 25,000 cm³
* applications: bladders for the tire industry, membranes for filtration
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D 969.160 Z (S1)
A perfect "seal machine" with 1,600 kN clamping force and largely dimensioned clamping unit
The features
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
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D 969.400 Z (S1)
4,000 kN clamping forces for large-scale production in perfection
The feautures
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
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D 969.300 Z (S1)
With 3,000 kN clamping force our best seller for precision articles. Very compact overall dimensions with a very high specific surface compressing and injection pressures up to 3,500 bar guarantee top results.
The feautures
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
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From 1,000 kN up to 10,000 kN clamping force, the complete range
The assets of the new DESMA horizontal machine series D 969 (S1)
Clamping unit in 4-column design
The very stable 4-tie-bar design of the clamping unit guarantees a minimum of deflection and the precise guiding of platens and hydraulic lifting devices. The use of the retractable injection unit FIFO B reduces deflections within the nozzle area almost completely due to the minimally dimensioned through hole in the platen and the additional nozzle contact force. The model D 969.300 Z (S1) was especially developed for production of precision seals and O-rings. It offers an extraordinarily high specific surface compressing with compact overall dimensions.
The feautures
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
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D 969.100 Z (S1)
1,000 kN clamping force and all features of a larger machine
The feautures
* very deflection-resistant structure of the clamping unit in 4-column design
* stable construction of the machine base allows for use of heavy moulds
* precise platen positioning due to synchronized lifting devices
* perfect manual accessibility of the complete clamping unit area
* ergonomic overall machine design
* optionally with retractable injection unit FIFO B
* optionally with integrated injection unit FIFO C
* electrically driven automation systems
* automatic demoulding control
* DESFLEX system to minimize waste
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The Compact series
The Compact model
With the new compact series, DESMA provides great performance in minimum space. Of course in one-piece design for a maximum flexibility in your production. The deflection-resistant clamping unit along with the full-hydraulic clamping system ensure optimum article quality. The service-friendly overall design requires little maintenance and guarantees high productivity over many years.
D 968.250 ZO Compact
Camping force best seller
D 968.400 ZO Compact
Maximal performance in minimum space
The Compact features:
* Minimum floor space required
* Maximum stability of the clamping unit
* Long opening strokes
* One-piece design
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Split line injection series T
The range from 2,500 kN up to 40,000 kN with injection volumes from 85 cm3 up to 25,000 cm3.
The T series with side injection offers maximal flexibility.
With a cold runner conversion block, injection can be realized either from the bottom or from the top. A double-deck production is easily possible due to the central injection.
Best requisites are also given for paste silicone applications, as even large silicone stuffing systems can be filled at a convenient height. The laterally arranged injection unit is of course adjustable in height.
Technical feautures
* lateral injection with injection unit adjustable in height
* at choice as upper or lower-piston clamping system
* very big shot volumes possible
* very big stuffing volumes for HTV-silicone can be realized
* double-deck production
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Benchmark series
Ergonomic vertical machines from the inventor
The highest marks in all areas! The ergonomic trend-setter from DESMA has set new standards and even makes large machines up to 10,000 kN simple to operate.
Of course without pits, ladders or platforms!
The Benchmark series furnishes advantages which have never been previously available. Perfect conditions for the production demands of the future. Hundreds of machines installed worldwide are evidence of this success.
The Benchmark advantages
* User friendly working heights of 750 mm to 900 mm (from the floor to the upper surface of the heating platen)
* Easily reachable strip intake
* Lowest overall machine height
* Fully hydraulic clamping system with automatic mould height adjustment
* Long opening strokes
* Largely dimensioned clamping unit which is extremely deflection resistant
No need for pits, ladders and platforms!
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Standard series ZO
The spectrum of our vertical machines
D 968.100 ZO (S1)
Our successful small machine with 1,000 kN clamping force and all the features of the larger machines
D 968.160 ZO (S1)
With 1,600 kN optimally suited for medium-sized quantities
D 968.250 ZO (S1)
With 2,500 kN clamping force the best seller of this series for years
Technical feautures
* ergonomic overall machine design
* working height generally 1,000 mm only
* large-dimensioned clamping unit
* full-hydraulic clamping system
* extensive automation possibilities
* one-piece design for maximum flexibility
* available sizes: 1,000 kN, 1,600 kN, 2,500 kN
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