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SED-CI Series / SEHS-CI Series
Fully electric double-shot machines that maximise the benefits of electric power
These fully electric rotary plate double-shot machines are based on the SE-D and SE-HS series. A newly developed servomotor drive mechanism for the mould rotary plate accurately, speedily and smoothly rotates the mould hence greatly shortening cycle time. In addition to offering high performance, these machines come equipped with easy-to-use features such as widely spaced tie-bars, a thick platen and a design that is compatible with existing moulds.
High speed, accurate rotary plate operations
The servomotor-driven rotary plate attains the highest level of operating speed amongst double-shot machines of the same class. Furthermore, rotation angle error is kept within +/-0.03 degrees by a highly rigid stopper. These high speed, precision double-shot machines can greatly contribute to an improvement in production efficiency.
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RL Series
RL series rubber injection machine is another masterpiece made by the joint effort of our German experts and Chinese colleagues. It adopts the advanced German injection system and the mature two-platen clamping system of Hong Kong Cosmos Machinery. The machine possesses the merits as precise, reliable, safe, high output, long service life, easy operation and maintenance, etc.
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SE-HD Series
A new standard in fully electridc middle class machines
These fully electric middle class machines are built on an SE-D base. They incorporate a high performance servo system that boosts injection motor duty about 1.5x that of earlier machines. They additionally adopt "Centre Press Platen" on both the movable and stationary sides in order to evenly distribute mould clamping force (Double Centre Press Platen). Furthermore, the machines are equipped with features that improve accuracy, stability and production efficiency via a sensor that automatically correct clamping force by feedback control, high precision nozzle touch system and a newly designed screw assembly.
For high load moulding
Injection motor duty has been increased to enable higher pressure filling and longer term holding pressure than earlier models, as well as to prevent sinks on thick walled products and shorten cycles by using lower temperature resin. At the same time, weighing motor duty has been boosted to enable stable weighing with high viscosity resins and resins plasticised at lower temperatures than before.
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SE-DU Series
Unbeatable performance in a fully electric machine
The built-in direct drive system reduces both the sizes of mechanisms and inertia, and, coupled with a high performance servo system, delivers high stability and response across the full injection range from high to super low speed. This flagship series pushes the performance of fully electric moulding machines to the max with new and upgraded features including a high speed, high power injection unit, "Centre Press Platen", clamping force feedback control, high speed high precision mould opening/closing and a controller with a variety of easy-to-use functions.
Direct drive system for high degree moulding
The SE-DU series employs a direct drive system of reduced size and low inertia, powered by an internally developed and manufactured high output, high precision servomotor. Compared to earlier fully electric machines, the series further enhances precision, stability and reliability to enable a higher degree of moulding.
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J-AD Series,” this next generation of all electric servo drive injection molding machines from JSW continues to lead the injection molding machine industry.
The J-AD “ADvanced” Series of machines offers even greater high-speed performance and increased precision, made possible by the industry's highest-speed* servo control circuit.
This advanced technology, unique to JSW, has been accumulated over many years and results in injection molding expertise that is the envy of the industry.
Faster and more accurate, the J-AD Series achieves the highest levels of productivity and reliability.
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SE7M
Compact fully electric machine specialised in super precision moulding of micro parts
Though compact in size, the SE7M is equipped with the same servomotor direct drive, "Centre Press Platen" and versatile applications as the SE-D series and it is specialised for moulding micro-size parts. With wide tie-bar spacing and a daylight that enables 3-plate mould to be installed, the SE7M supports large moulds and multi-cavity moulding. The newly developed controller also makes the wide array of functions easy to operate and helps to make micro parts production more efficient.
Moulding of super precision connectors
As an option, users can choose a screw assembly for connectors that further improves stability in filling, plasticising and thermal distribution, and enables stable production of super small, super precision connectors.
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Features
- The most advance performance in precise and stable molding is achieved.
- Operability and safety that fits the global market
- Available for next-generation discs
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SE-HS Series
Fully electric middle class machines that attain high speed
These fully electric middle class machines attain a top injection speed of 300 mm/sec. Speed rising response has been improved about 2.5x over electric belt drive machines, whereby attaining the same level as high class hydraulic machines with built-in accumulators. Into that base, they build upgraded features that improve the precision, stability and production efficiency of the SE-HD series. These machines are more than suited for precision high cycle moulding of thin walled products such as media, medical equipment and containers, etc.
For high cycle moulding
This series is built with numerous features that boost cycling to note a top injection speed of 300 mm/sec, a high speed high response mould opening/closing mechanism, nozzle touch depressurising/pressurising within 0.3 sec and a low vibration highly rigid frame.
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Features
The large-sized Electric Servo Drive Injection Molding Machine of the J-ELIII series have been built based on innovative new features and our proven technology of small and middle size of the J-ELIII series to meet the plastic industry's demand for large sized electric injection molding machine.
- High precision, stable and fast cycle molding.
- High response injection unit with Twin Servo Motors.
- Newly developed original Servo-Amplifier.
- Newly developed Toggle Mechanism.
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SR-D Series
Fully electric vertical machines with direct drive for high speed filling
To drive injection and plasticising, the series employs the built-in direct drive system already proven in the SE-D series. Because they greatly reduce inertia and come with superb precision control, these machine attain a filling speed of 500 mm/sec (SR50D), which was not possible with earlier vertical machines because of the effects of gravity. The control system features high performance servomotors, dedicated servo drivers, a high precision high rigidity ball screw and a load cell for minimising mechanical resistance instability by detecting balls crew repulsion, hence delivering high precision, stable plasticising performance from ultra low speed to high speed.
High speed, high precision rotary table
In addition to high precision turning with a circumferential stopping error of less than 10µm, this rotary table requires about half the turning time of a hydraulic machine and is approximately 16% faster than earlier models of electric machine (both indicated for the SR75D), hence offering strong support for high cycle, precision composite moulding.
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SV Series
Fully electric vertical machines for pioneering new domains in composite moulding
These fully electric vertical machines carry on the superior performance of horizontal machines measured in terms of accuracy, stability, speed and energy-savings, yet support composite moulding such as insert or hoop moulding. They are equipped with a rich array of new mechanisms required for composite moulding, including high precision, highly linear clamping via a LM guide mechanism, wide tie-bar spacing, mould protection and detection, and more.
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High Quality Compact Design
JSW has produced a super-advanced all-electric vertical type injection molding machine - it is faster, more precise, and more compact.
The JT-AD series machines have been evolving to mach the needs of today and beyond: They display high productivity on in-line assembly.
Using the advanced technologies that have been fostered for many years and are unique to JSW, we have achieved high-precision injection molding.
- Rotary Type (JT-RAD Series, 196,392,686,981,1471,2160kN)
- Single Acting Type(JT-AD Series, 392kN)
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RT Series
RT series machines utilize the latest German patent technology. From raw material feeding to plasticizing, injection, vulcanization and article taking, each step of the whole process are provided with the optimum solution, and manufactured in accordance to the German standards.
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Through its vocation as a prime large machine manufacturer, BILLION proposes a new generation of machines based upon two-platen technology. This concept responds to the n
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Two commutation cylinders, forming a single piece with the rear platen, carry out the closing and locking of the moulds. Each cylinder integrates a closed chamber with a constant oil volume.
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Through its vocation as a prime large machine manufacturer, BILLION proposes a new generation of machines based upon two-platen technology. This concept responds to the needs of processors in terms of performance, reliability, flexibility and profitability.
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Two small diameter displace the moving platen and the 4 locking to the fully closed position.
Clamping unit principle:
The chock plate is driven behind the ends of the 4 locking columns and blocks the passage.
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The HERCULE closing unit is activated by a hydraulic piston of a small diameter, being integrated into the locking cylinder. The double toggle behaves as a movement amplifier, allowing very high mould closing speeds with minimum energy consumption.
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SD40E
Fully electric disc machine for supporting world optical disc demand
The SD40E fuses the experience that Sumitomo has obtained over many years of developing specialised machinery for the manufacture of optical discs, with the very latest technology for fully electric moulding machines. It is equipped with state-of-the-art features desirable for the moulding of optical discs, including unique clamp force control, ultra-high precision clamp system, gate cutting mechanism, dust removal capabilities and optimised screw geometries for optical products. A single SD40E machine can mould the complete spectrum of currently marketed standards, as well as being readied for the next generation standards such as Blu-ray.
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The modular Airmould® system is suitable for gas-assisted injection molding with internal and external gas pressure.
Main components:
* nitrogen generators: SE series, mobile units, store nitrogen filtered from the surrounding atmosphere through a multi-membrane system
* pressure generators: DE series, nitrogen is compressed to an operating pressure of 300 bar
* gas pressure control: stationary or mobile electric control system combined with one or more pressure control modules or monomodules
* gas injection: either together with plastic material through Airmould® machine nozzles or via Airmould Contour® injection modules
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The production of all-electric injection molding machines has a long tradition at Battenfeld. With the new EcoPower machine series, Wittmann Battenfeld demonstrates its more than 20 years of expertise in the construction of all-electric injection molding machines. This fourth generation is now setting new benchmarks in user-friendliness and precision. It also offers enormous energy-saving potential. The all-electric EcoPower, with clamping forces ranging from 55 to 300 t, combines efficiency with precision. The beltless EcoPower scores with a compact injection unit and the clean design of its clamping unit, together with a highly efficient direct drive. The machine also offers a small footprint and is open at the top and on the injection side.
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The horizontal ARBURG machine range includes the ALLROUNDER A, S and GOLDEN EDITION. This provides the opportunity to put together an individually equipped machine from the extensive options available, for example with respect to clamping force, injection unit, screw diameter or axis drives.
The ALLROUNDER A machines provide modular drive technology with clamping forces from 500 to 2,000 kN. The electric main axes can be combined individually with electric or hydraulic auxiliary axes, making equipment as a fully electric machine possible.
The ALLROUNDER S machines are multi-purpose hydraulic injection moulding machines for all applications and can be expanded from basic models through to high-tech machines. They are available in a clamping force range from 125 kN to 5,000 kN.
The ALLROUNDER GOLDEN EDITION offers modern machine technology for economical injection moulding production at an attractive price. The horizontal ALLROUNDER GOLDEN EDITION machine series consists of machines with clamping forces from 400 to 4.600 kN.
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EVOS represents the evolution of proven and succesful SynErgy features, in combination with innovative and pioneering technology. The modular assembly system allows manufacturing and assembly processes to be operated in parallel, thereby significantly reducing throughput and delivery times.
The clamping unit, plastisizing unit and drive are specially configured to the
respective application and are only ultimately installed shortly before commissioning and delivery. As such, this modular concept ensures a faster and more user-specific application of EVOS.
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PROXIMA with VULCAN, l’ interface operator remains the same one: DIXIT II.
D’ a rare user-friendliness, it is very quickly controlled by the teams of rulers in the workshops.
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Large machines
King discipline for DESMA, the manufacture of large machines with clamping forces up to 40,000 kN and injection volumes up to 25,000 cm3. Typical fields of application are bladder productions for the tyre industry, membranes for filtration, large couplings, etc.
Technical feautures
* clamping forces 18,000 kN and 40,000 kN
* injection volume up to 25,000 cm³
* applications: bladders for the tire industry, membranes for filtration
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The Battenfeld TM offers efficient production possibilities for a wide variety of applications:
* highly flexible due to the choice among 6 clamping units, 11 injection units and 15 different screw diameters
* sturdy 5-point toggle design for optimized closing forces and distribution as well as very precise platen movement
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 5000 g PS
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
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The new, powerful high-speed model in the 160-450 ton clamping force range.
A high-speed variant has been added to the power packs of the proven TM series from WITTMANN BATTENFELD. The new, innovative TM Xpress series stands for excellent injection performance and accuracy.
The user-friendly Unilog B6 control system offers a wide range of functions, providing support in process monitoring and documentation.
Combine speed with cost-efficiency! Let the TM Xpress fascinate you!
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The hydraulic-modular HM series stands for modular versatility, ultimate precision, short footprint and an extensive range of options for literally every application:
* highly flexible due to the choice among 8 clamping units, 9 injection units and 12 different screw diameters
* very short 2 resp. 3-platen design
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 1300 g PS
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
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The ELION range, with clamping forces of 500 to 1750 kN, is all-electric and typical Netstal; forming a perfect synthesis of classic Netstal injection moulding machine features with new, innovative characteristics. Each axis is specifically designed for the all-electric drive system - numerous actual customer requirements influenced the construction of the machine.
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SynErgy machines from Netstal are characterised by five basic strengths: speed, precision, reliability, user-friendliness and operational efficiency. As a result of these performance features, the SynErgy range has firmly established itself in the global market. In particular, this user-friendly, high-performance machine displays it’s capabilities to the full when meeting complex requirements with respect to moulded parts and the injection moulding process.
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