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Through its vocation as a prime large machine manufacturer, BILLION proposes a new generation of machines based upon two-platen technology. This concept responds to the n
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Two commutation cylinders, forming a single piece with the rear platen, carry out the closing and locking of the moulds. Each cylinder integrates a closed chamber with a constant oil volume.
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It´s ENGEL
The new e-max is a genuine ENGEL. Innovative like any other ENGEL machine. But with a difference. Fully-electric and compact, extremely economical, but still equipped with the critical options that help customers optimise injection moulding.
Highlights of e-max technology:
- performance, precision and exceptional energy efficiency
- excellent performance on a small footprint
- low downtime thanks to highly-integrated control and drive technologies
- versatile options ensure optimum customisation for any application
- high-performance injection units with peak pressures of up to 2800 bar and up to 450 mm/sec. injection speed
- excellent performance in terms of productivity, process stability and energy efficiency
- electric machines by ENGEL are a more economical option in many applications
- electric machines are the next generation technology
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PROXIMA with VULCAN, l’ interface operator remains the same one: DIXIT II.
D’ a rare user-friendliness, it is very quickly controlled by the teams of rulers in the workshops.
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The HERCULE closing unit is activated by a hydraulic piston of a small diameter, being integrated into the locking cylinder. The double toggle behaves as a movement amplifier, allowing very high mould closing speeds with minimum energy consumption.
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Two small diameter displace the moving platen and the 4 locking to the fully closed position.
Clamping unit principle:
The chock plate is driven behind the ends of the 4 locking columns and blocks the passage.
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Through its vocation as a prime large machine manufacturer, BILLION proposes a new generation of machines based upon two-platen technology. This concept responds to the needs of processors in terms of performance, reliability, flexibility and profitability.
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The universal machine in the small to mid-sized machine range, between 280 and 2,200 kN with hybrid drive concept as a combination of the tried-and-trusted ENGEL victory clamping unit with the ENGEL e-motion series injection units. The ENGEL e-victory is deployed wherever compatibility with an existing range of moulds, efficient mould changing and easy automation are required.
The ENGEL e-victory is the best machine for energy-saving production
- using moulds with hydraulic core-pulls and/or hot runner nozzles
- using hydraulic high speed mounting systems
- and it leverages the precision offered by an electric injection unit
- while at the same time benefiting from ENGEL's tie bar-less technology
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Innovative machine design from 4.500 kN to 55.000 kN clamping force
- High-performance with minimum space requirement thanks to compact two-platen clamping unit
- Long stroke despite small overall dimensions
- Highly-rigid clamp system with pressure pads requiring minimal oil
- Large platen dimension and tie bar spacing designed for optimum mold support
- Carriage guides provide precise platen movements independent of mould weight
- Sensitive mould protection thanks to low-friction platen guides mounted to the base frame
- Fast clamping system: Closing time between 0.2 and 1.5 seconds
- Easily expandable thanks to a wide range of interface options
- Complete range of 11 clamping units from 4.500 kN to 55.000 kN
- Graduated range of injection units from ES 2050 / … to ES 130500 / … makes it easy to design the right machine for any application
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More space for robots. More space for large moulds. More flexibility in your production.
Thanks to its intelligent tie bar-less technology, the ENGEL victory spex offers a decisive efficiency benefit: free access to the clamping unit. This means that robots can work quickly without needing to avoid obstacles. And you can change moulds easily in the shortest possible time.
Today‘s trends: same clamping force, larger moulds no tie bars also means: full utilisation of the mould fixing platens and thus maximum flexibility with respect to mould dimensions. This makes the ENGEL victory spex a genuine trendsetter. For an increasing number of injection moulding applications, the required mould size has grown considerably in relation to the projected part surface – this is partly due to the complex and sophisticated mould technology required in many applications.
Machines that can handle larger and more bulky moulds without changing the clamping force are thus in demand.
spex saves. Your efficiency benefits at a glance:
- No tie bars. Lots of space. The unique tie bar-less technology improves efficiency and economy in injection moulding production
- generous discharge chute width
- patented Flex-Link system for high precision platen parallelism and minimal wear and tear on the mould
- high energy efficiency
- comprehensive portfolio in the small to mid-range machine field with clamping forces between 500 kN and 4000 kN
- best price/performance ratio
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ENGEL offers the right solution for every LSR (liquid silicone rubber) production requirement by means of a special LIMinjection moulding machine programme in modular design. The ENGEL LIM (liquid injection moulding)-machine programme includes horizontal and vertical machines. In order to comply with the different requirements of special materials and processes there is a choice between screw and plunger injection units.
Especially with regard to the highly filled and highly reactive LSR types, it is possible to use the know-how resources accumulatedover the years at ENGEL.
The general system basis for all ENGEL LIM injection moulding machines is the introduced machines principle with tie-bar-less clamping unit.. Machines with tie-bar-less clamping unit are available with an all-hydraulic drive system, but also in a hybrid execution with hydraulic clamp and an all-electric high-precision injection unit or in all-electric execution.
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With its the speed series, ENGEL continues its tradition of toggle clamp technology in line with state-of-the-art developments. Systematic re-engineering in conjunction with an efficient hydraulic drive system are the essential basis of this series of high-performance injection moulding machines.
Because:
- Toggle style clamping mechanism: Fast – smooth – robust
- "Wide platen“ option for optimized clamping force even for high cavitation moulds
- Short overall cycle times thanks to fast dry cycle times of 1.2 to 1.7 seconds, fast injection speed (up to 1000 mm / s) and parallel motion
- Machine system geared for high-performance and durability: Stable base frame / modular system components / tried-and-trusted high-performance hydraulics / maintenance-free ultrasonic sensors
- Complete system range with four sizes
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The right machine for every application
ENGEL elast VHL/VTHL
Vertical machine with tie bar less clamping system are available both with clamping stroke frim below (VHL) or with clamping stroke from above (VTHL)
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SED-CI Series / SEHS-CI Series
Fully electric double-shot machines that maximise the benefits of electric power
These fully electric rotary plate double-shot machines are based on the SE-D and SE-HS series. A newly developed servomotor drive mechanism for the mould rotary plate accurately, speedily and smoothly rotates the mould hence greatly shortening cycle time. In addition to offering high performance, these machines come equipped with easy-to-use features such as widely spaced tie-bars, a thick platen and a design that is compatible with existing moulds.
High speed, accurate rotary plate operations
The servomotor-driven rotary plate attains the highest level of operating speed amongst double-shot machines of the same class. Furthermore, rotation angle error is kept within +/-0.03 degrees by a highly rigid stopper. These high speed, precision double-shot machines can greatly contribute to an improvement in production efficiency.
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RL Series
RL series rubber injection machine is another masterpiece made by the joint effort of our German experts and Chinese colleagues. It adopts the advanced German injection system and the mature two-platen clamping system of Hong Kong Cosmos Machinery. The machine possesses the merits as precise, reliable, safe, high output, long service life, easy operation and maintenance, etc.
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The modular Airmould® system is suitable for gas-assisted injection molding with internal and external gas pressure.
Main components:
* nitrogen generators: SE series, mobile units, store nitrogen filtered from the surrounding atmosphere through a multi-membrane system
* pressure generators: DE series, nitrogen is compressed to an operating pressure of 300 bar
* gas pressure control: stationary or mobile electric control system combined with one or more pressure control modules or monomodules
* gas injection: either together with plastic material through Airmould® machine nozzles or via Airmould Contour® injection modules
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SE-HD Series
A new standard in fully electridc middle class machines
These fully electric middle class machines are built on an SE-D base. They incorporate a high performance servo system that boosts injection motor duty about 1.5x that of earlier machines. They additionally adopt "Centre Press Platen" on both the movable and stationary sides in order to evenly distribute mould clamping force (Double Centre Press Platen). Furthermore, the machines are equipped with features that improve accuracy, stability and production efficiency via a sensor that automatically correct clamping force by feedback control, high precision nozzle touch system and a newly designed screw assembly.
For high load moulding
Injection motor duty has been increased to enable higher pressure filling and longer term holding pressure than earlier models, as well as to prevent sinks on thick walled products and shorten cycles by using lower temperature resin. At the same time, weighing motor duty has been boosted to enable stable weighing with high viscosity resins and resins plasticised at lower temperatures than before.
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SE-DU Series
Unbeatable performance in a fully electric machine
The built-in direct drive system reduces both the sizes of mechanisms and inertia, and, coupled with a high performance servo system, delivers high stability and response across the full injection range from high to super low speed. This flagship series pushes the performance of fully electric moulding machines to the max with new and upgraded features including a high speed, high power injection unit, "Centre Press Platen", clamping force feedback control, high speed high precision mould opening/closing and a controller with a variety of easy-to-use functions.
Direct drive system for high degree moulding
The SE-DU series employs a direct drive system of reduced size and low inertia, powered by an internally developed and manufactured high output, high precision servomotor. Compared to earlier fully electric machines, the series further enhances precision, stability and reliability to enable a higher degree of moulding.
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J-AD Series,” this next generation of all electric servo drive injection molding machines from JSW continues to lead the injection molding machine industry.
The J-AD “ADvanced” Series of machines offers even greater high-speed performance and increased precision, made possible by the industry's highest-speed* servo control circuit.
This advanced technology, unique to JSW, has been accumulated over many years and results in injection molding expertise that is the envy of the industry.
Faster and more accurate, the J-AD Series achieves the highest levels of productivity and reliability.
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The production of all-electric injection molding machines has a long tradition at Battenfeld. With the new EcoPower machine series, Wittmann Battenfeld demonstrates its more than 20 years of expertise in the construction of all-electric injection molding machines. This fourth generation is now setting new benchmarks in user-friendliness and precision. It also offers enormous energy-saving potential. The all-electric EcoPower, with clamping forces ranging from 55 to 300 t, combines efficiency with precision. The beltless EcoPower scores with a compact injection unit and the clean design of its clamping unit, together with a highly efficient direct drive. The machine also offers a small footprint and is open at the top and on the injection side.
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The horizontal ARBURG machine range includes the ALLROUNDER A, S and GOLDEN EDITION. This provides the opportunity to put together an individually equipped machine from the extensive options available, for example with respect to clamping force, injection unit, screw diameter or axis drives.
The ALLROUNDER A machines provide modular drive technology with clamping forces from 500 to 2,000 kN. The electric main axes can be combined individually with electric or hydraulic auxiliary axes, making equipment as a fully electric machine possible.
The ALLROUNDER S machines are multi-purpose hydraulic injection moulding machines for all applications and can be expanded from basic models through to high-tech machines. They are available in a clamping force range from 125 kN to 5,000 kN.
The ALLROUNDER GOLDEN EDITION offers modern machine technology for economical injection moulding production at an attractive price. The horizontal ALLROUNDER GOLDEN EDITION machine series consists of machines with clamping forces from 400 to 4.600 kN.
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EVOS represents the evolution of proven and succesful SynErgy features, in combination with innovative and pioneering technology. The modular assembly system allows manufacturing and assembly processes to be operated in parallel, thereby significantly reducing throughput and delivery times.
The clamping unit, plastisizing unit and drive are specially configured to the
respective application and are only ultimately installed shortly before commissioning and delivery. As such, this modular concept ensures a faster and more user-specific application of EVOS.
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The Battenfeld TM offers efficient production possibilities for a wide variety of applications:
* highly flexible due to the choice among 6 clamping units, 11 injection units and 15 different screw diameters
* sturdy 5-point toggle design for optimized closing forces and distribution as well as very precise platen movement
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 5000 g PS
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
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The hydraulic-modular HM series stands for modular versatility, ultimate precision, short footprint and an extensive range of options for literally every application:
* highly flexible due to the choice among 8 clamping units, 9 injection units and 12 different screw diameters
* very short 2 resp. 3-platen design
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 1300 g PS
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
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The new, powerful high-speed model in the 160-450 ton clamping force range.
A high-speed variant has been added to the power packs of the proven TM series from WITTMANN BATTENFELD. The new, innovative TM Xpress series stands for excellent injection performance and accuracy.
The user-friendly Unilog B6 control system offers a wide range of functions, providing support in process monitoring and documentation.
Combine speed with cost-efficiency! Let the TM Xpress fascinate you!
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SynErgy machines from Netstal are characterised by five basic strengths: speed, precision, reliability, user-friendliness and operational efficiency. As a result of these performance features, the SynErgy range has firmly established itself in the global market. In particular, this user-friendly, high-performance machine displays it’s capabilities to the full when meeting complex requirements with respect to moulded parts and the injection moulding process.
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The ELION range, with clamping forces of 500 to 1750 kN, is all-electric and typical Netstal; forming a perfect synthesis of classic Netstal injection moulding machine features with new, innovative characteristics. Each axis is specifically designed for the all-electric drive system - numerous actual customer requirements influenced the construction of the machine.
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SE7M
Compact fully electric machine specialised in super precision moulding of micro parts
Though compact in size, the SE7M is equipped with the same servomotor direct drive, "Centre Press Platen" and versatile applications as the SE-D series and it is specialised for moulding micro-size parts. With wide tie-bar spacing and a daylight that enables 3-plate mould to be installed, the SE7M supports large moulds and multi-cavity moulding. The newly developed controller also makes the wide array of functions easy to operate and helps to make micro parts production more efficient.
Moulding of super precision connectors
As an option, users can choose a screw assembly for connectors that further improves stability in filling, plasticising and thermal distribution, and enables stable production of super small, super precision connectors.
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The Battenfeld Microsystem 50 is a modular fully electric production cell for parts with part weights as low as single-digit milligrams.
The Microsystem 50 consists of the following modules:
* clamping module
* injection module
* swivel module
* removal and handling module (option)
* tray module (option)
* clean room module (option)
* quality monitoring module (option)
* UNILOG B4 control system
* optional extension modules for PIM, special screws, etc
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Features
- The most advance performance in precise and stable molding is achieved.
- Operability and safety that fits the global market
- Available for next-generation discs
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