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Two small diameter displace the moving platen and the 4 locking to the fully closed position.
Clamping unit principle:
The chock plate is driven behind the ends of the 4 locking columns and blocks the passage.
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PROXIMA with VULCAN, l’ interface operator remains the same one: DIXIT II.
D’ a rare user-friendliness, it is very quickly controlled by the teams of rulers in the workshops.
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Through its vocation as a prime large machine manufacturer, BILLION proposes a new generation of machines based upon two-platen technology. This concept responds to the needs of processors in terms of performance, reliability, flexibility and profitability.
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The HERCULE closing unit is activated by a hydraulic piston of a small diameter, being integrated into the locking cylinder. The double toggle behaves as a movement amplifier, allowing very high mould closing speeds with minimum energy consumption.
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Innovative machine design from 4.500 kN to 55.000 kN clamping force
- High-performance with minimum space requirement thanks to compact two-platen clamping unit
- Long stroke despite small overall dimensions
- Highly-rigid clamp system with pressure pads requiring minimal oil
- Large platen dimension and tie bar spacing designed for optimum mold support
- Carriage guides provide precise platen movements independent of mould weight
- Sensitive mould protection thanks to low-friction platen guides mounted to the base frame
- Fast clamping system: Closing time between 0.2 and 1.5 seconds
- Easily expandable thanks to a wide range of interface options
- Complete range of 11 clamping units from 4.500 kN to 55.000 kN
- Graduated range of injection units from ES 2050 / … to ES 130500 / … makes it easy to design the right machine for any application
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More space for robots. More space for large moulds. More flexibility in your production.
Thanks to its intelligent tie bar-less technology, the ENGEL victory spex offers a decisive efficiency benefit: free access to the clamping unit. This means that robots can work quickly without needing to avoid obstacles. And you can change moulds easily in the shortest possible time.
Today‘s trends: same clamping force, larger moulds no tie bars also means: full utilisation of the mould fixing platens and thus maximum flexibility with respect to mould dimensions. This makes the ENGEL victory spex a genuine trendsetter. For an increasing number of injection moulding applications, the required mould size has grown considerably in relation to the projected part surface – this is partly due to the complex and sophisticated mould technology required in many applications.
Machines that can handle larger and more bulky moulds without changing the clamping force are thus in demand.
spex saves. Your efficiency benefits at a glance:
- No tie bars. Lots of space. The unique tie bar-less technology improves efficiency and economy in injection moulding production
- generous discharge chute width
- patented Flex-Link system for high precision platen parallelism and minimal wear and tear on the mould
- high energy efficiency
- comprehensive portfolio in the small to mid-range machine field with clamping forces between 500 kN and 4000 kN
- best price/performance ratio
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The universal machine in the small to mid-sized machine range, between 280 and 2,200 kN with hybrid drive concept as a combination of the tried-and-trusted ENGEL victory clamping unit with the ENGEL e-motion series injection units. The ENGEL e-victory is deployed wherever compatibility with an existing range of moulds, efficient mould changing and easy automation are required.
The ENGEL e-victory is the best machine for energy-saving production
- using moulds with hydraulic core-pulls and/or hot runner nozzles
- using hydraulic high speed mounting systems
- and it leverages the precision offered by an electric injection unit
- while at the same time benefiting from ENGEL's tie bar-less technology
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The hydraulic-modular HM series stands for modular versatility, ultimate precision, short footprint and an extensive range of options for literally every application:
* highly flexible due to the choice among 8 clamping units, 9 injection units and 12 different screw diameters
* very short 2 resp. 3-platen design
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 1300 g PS
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
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The Battenfeld TM offers efficient production possibilities for a wide variety of applications:
* highly flexible due to the choice among 6 clamping units, 11 injection units and 15 different screw diameters
* sturdy 5-point toggle design for optimized closing forces and distribution as well as very precise platen movement
* high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 5000 g PS
* high-performance UNILOG B6 control system
* automation with robots, pick-and-place devices and mold changing systems possible
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The new, powerful high-speed model in the 160-450 ton clamping force range.
A high-speed variant has been added to the power packs of the proven TM series from WITTMANN BATTENFELD. The new, innovative TM Xpress series stands for excellent injection performance and accuracy.
The user-friendly Unilog B6 control system offers a wide range of functions, providing support in process monitoring and documentation.
Combine speed with cost-efficiency! Let the TM Xpress fascinate you!
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The ELION range, with clamping forces of 500 to 1750 kN, is all-electric and typical Netstal; forming a perfect synthesis of classic Netstal injection moulding machine features with new, innovative characteristics. Each axis is specifically designed for the all-electric drive system - numerous actual customer requirements influenced the construction of the machine.
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SynErgy machines from Netstal are characterised by five basic strengths: speed, precision, reliability, user-friendliness and operational efficiency. As a result of these performance features, the SynErgy range has firmly established itself in the global market. In particular, this user-friendly, high-performance machine displays it’s capabilities to the full when meeting complex requirements with respect to moulded parts and the injection moulding process.
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Large machines
King discipline for DESMA, the manufacture of large machines with clamping forces up to 40,000 kN and injection volumes up to 25,000 cm3. Typical fields of application are bladder productions for the tyre industry, membranes for filtration, large couplings, etc.
Technical feautures
* clamping forces 18,000 kN and 40,000 kN
* injection volume up to 25,000 cm³
* applications: bladders for the tire industry, membranes for filtration
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The newcomer in the Ortlinghaus line of products for press drives is our hydraulically actuated form - fit linear motion lock, featuring electronic monitoring. This WORLD NOVELTY is used to lock the press ram regardless of it`s current position and can be integrated into the clutch itself. The activation of the linear motion lock can be implemented into the press control or can be activated by the machine operator from his panel. This easy to operate lock presents a maximum amount of safety for manual work within the area of the ram of presses and is regarded as a vital component for modern on the job safety.
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Actuation
Safety Locks are held open by hydraulic (100 bar min) or pneumatic (3,5 bar min) mean and clamp when pressure drops.
Direction of load
In most applications Safey Locks are mounted on a baseplate, so that the load causes a compressive force to the mounting surface. But if the application requires an upward absorption of the load, a flange for attachment is required as well as a special design of the Safety Lock housing regarding the tensile load.
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Hydraulic heavy load brake:
The Braking and Clamping Element with spring-loaded energy storage KBHS.
The KBHS series is a hydraulically operated heavy load brake featuring spring-loaded energy storage.
This function is based on the toggle lever principle. Pre-tensioned stress bolts provide holding force in case of pressure drop. Here the large-surface contact sections, which are equipped with a special brake lining, are pressed directly onto the free surfaces of the section rail.
At a hydraulic opening pressure of 150bar a holding power of up to 40,0000N is achieved.
The KBHS series features a compact design and is suitable from sizes 35 to 125.
The KBHS series is designed for braking and clamping on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section
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PClamp clamps and brakes rod loads safely amd quickly. It can be adapted to standard systems such as pneumatic cylinders from leading manufactures (e.g. SMC, Festo= or to individual solutions. Rotatory clamping can also be achieved with PClamp. Certified systems from Employer's Liability Insurance Association can be realised.
Area of application:
Linear rails and guide ways
Clamping of linear axis
Swivel tables
Rotary tables
Spindles, feeders
Rod, piston, spindle clamping
Elevating devices
Hydraulic presses
Hydraulic lifts and elevating tables
Safety catches
Blocking systems
High-lifting devices
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Nexen's RBR-series rail brakes are ideal for clamping and power-off holding applications. The unique piston design allows high clamping forces and low release pressures.
The RBR is engineered for dependable performance, easy set up and low maintenance.
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Active without pressure – flat design:
The Clamping Element for torque take-up with spring-loaded energy storage TP
The TP series is a pneumatic clamping element for torque motors or for rotational axes.
It works with a newly developed spring-loaded energy storage system.
Torque take-up occurs inside the TP which excludes wear on the driven shaft.
TP achieves high holding torques at a pneumatic opening pressure of >4 bar.
Due to high rigidity, positioning accuracy is exact in use.
The zero maintenance TP is suitable for shaft diameters of
Ø50 to Ø320 mm.
It is characterised by easy assembly and a flat design.
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Active without pressure:
The Clamping and Braking Element including spring-loaded energy storage MB
The MB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
As a specific feature it has three pistons connected in a line.
This arrangement allows use of a stronger spring at 4.5 bar than the BW series does. The stronger spring-loaded storage permits holding forces up to 3,800 N.
The MB series is designed for braking on linear guides.
Because of the material combination of the linear guide/contact section,the linear guide won't be damaged by the contact section.
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Active without pressure - compact and powerful:
The Clamping and Braking Element with spring-loaded energy storage UB.
The UB series combines the technology of our BW, TK and MB series. The rigid housing and central position of the wedge slide gear achieve very high supporting forces. The mounting hole template enables the BW, TK and MB series to be substituted. The UB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
This arrangement of three pistons connected in a line allows use of a stronger spring at 5.5bar.
The stronger spring-loaded storage permits holding forces up to 9,000 N. Positive fit contact sections mounted within a strong casing guarantee high axial and horizontal rigidity.
The UB series is designed for braking on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section.
In order to exclude damage from contamination with chips (chips between contact section and linear guide), the elements can be fitted with original seals (seal kit) from the respective linear guide manufacturer and longitudinal seals as accessories.
When used in harsh work environments or with cooling liquid, the seal kit should be used as well.
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The clamping elements react in the shortest possible response time by the patented pneumatic pre-loading of the system of the spring plates in the diaphragm.
These safety systems are permanently operational for the maximum machine protection.
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