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Extruders from 20 up to 150 mm
A full range of single screw extruders
• from 20 to 50 mm coextruders.
• from 20 to 50 mm extruders.
Taylor made Equipment
• Bi-metallic and nitrided screws and barells.
• Degazing system.
• Integration of electrical components used by the customer (standardisation)
• …
A wide area of application
• Pipes and profiles Extrusion and coextrusion.
• Thin Tubes for cosmetic packing
• Sheets and foils.
• Wire and tube coating.
• Pelletizing
• ....
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The conical twin-screw extruder is an important component in extrusion of PVC production. High quality conical twin-screw extruder and advance and unique screw with effective plasticization and the science design ensure high efficiency extrusion of PVC.
The ideal of flexible plasticization ensure the good quality of PVC pipe, profile, sheets, etc;
Dependable and the external cycling temperature control system of two stage screw core confirm the production of high quality PVC production in deffernet prescription;
With computer control system ensure the machine running stable and good production. |
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The single screw extruder is an important component in extrusion of polyolefin production. The concept of long L/D and two stage unique design ensure high plasticization, low temperature plasticization. It has following features.
-High throughtput rates
-Low melt temperatures
- Good melt homogeneity
-Wide range of processing applications
Unique straight or spiral grooved feed bush with force cooling system and unique screw ensure high plastification rates to be achieved |
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The PVC Fiber Enhancing Soft Pipe,also called gridding pipe and snakeskin pipe which is mainly used to convey the middle pressure or corrosive gas and liquid,it is widely used in such areas as mechanical engineering,coal mine,petroleum,chemical industry,agriculture irrigation,civil application(solar energy water heater,gas-jar),also it can be used in irrigating garden and lawn.
Main Technical Data
Model
65
45
Extruder
SJ65/28
SJ45/30
Diameter Range (mm)
ø16-ø50
ø6-ø16
Output(kg/h/extruder)
40-75
20-40
Installed Power (KVA)
40
30 |
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• Single screw extruders especially used for polyolefine material possess effective plasticizing effect and high extrusion speed.
• The special detachment type mixing screw and the standard designed die with spiral structure & reasonable channel are applicable to produce with smooth inside and outside face.
• Unique sizing and cooling mode is capable of producing pipe scopeÖ50-Ö200mm, production speed is up to 0.6-1.5M/min.
• All kind of polyolefine material, multi-layers spiral strengthening pipe can be co-extruded for various uses, 80% of recycle material can be used in production;
• Optimum spiral copper sizing sleeve, its entrance carrying pre-cooling and powerful vacuum device to suit for high speed extruding pipe.
Production Line arrangemen
Extruder
SJ-90/30B
SJ-65/30B
Die
ö75-200
ö50-150
Size water trough
SGZL-200
SGZL-150
Hauling
SLQ-200
SLQ-150
Winder
SQ-200
SQ-150
• Specific design for spray cooling trough.
• Cooling water trough is made of stainless steel
• High efficient cooling comes from peculiar spraying nozzle and high efficiency water pump.
• Three-dimensional regulation, longitudinal move by motor.
• Advanced co-extrusion technology and low cost to use recovery material. |
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This new technology uses either plastic compound or recycled plastic and wood floor to produce a composite result.
The extruded product with this tooling has the advantages of plastic profile and the qualities of wood, such as good hardness, good rigidity, long service life, and good machine ability. The end product is resistant to the weather and is environmentally safe. Applications for this product include door thresholds and high impact areas. |
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- Close type corrugator and vacuum for forming
- Forming module is moving in a tunnel
- Forming tunnel is clod by water
- Forming module is made of hard alloy steel and anti-corrosion and abrasion.
- No any connection between forming module, the reduce time to change.
- Provide single sand double wall corrugation pipe head die.
The main technique parameter
Specification
4-32
Quantity of mould
40 70 90
Main machine
SJ-45/30
Max. speed of line
40m/min |
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HDPE/PVC Double wall corrugation pipe production line
- High precision and character for forming machine and head die.
- Water and wind cooling for module
- On-line belling
- Unique digital control system
- High automatic, high output, stable production condition.
The main technique parameter
Model Quantity of module Specification of pipe mm
XDCSB160 48 ö75-160
XDCSB500 42 ö160-500 |
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Patent No.:01243874.X
- PVC-ABS composite water supply pipe production line (Patent No. ZL01244314.X)
- The main machines adopt two extruders co-operation, well-developed technology prescription obtains from many years experience can cause the pipe specific gravity drop in till 0.9, and the pipe have uniform foam and high intensity;
- Specially design co-extruding die, merely need to replace core mandril, it may produce solid-wall pipe, solid wall inner helix pipe foamed pipe and foam inner helix pipe.
- By changing the die it can produce the Nanometer anti-virus PVC feeding pipe, hollow wall inner screw thread muffle pipe and multi-layer composite pipe, like PVC/ABS and so on.
The main technique parameter:
Main machine type
SJSZ-65/22 SJSZ-55/22
Producing pipe scope mm
ö50-ö160
Manufacture velocity m/min
1-8 |
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PE-AL-PE, PP-R-AL-PP-R
- 1. ultrasonic lap seam welding, co-extrusion forming.
- 2. butt-joint argon-arc welding, welding seam close-gained and smooth.
- Controlling center adopting computer control system of Austria B&R company programmable computer.
- Long-distance closed loop control automatically the process of the speed of extruding and hauling, temperature and product diameter.
The main technique parameter
Modle
SJLS-30B
SJLS-60B
Diam. range of pipe
phi16-phi32
phi16-phi63
Product speed (m/min)
6-20
3-18
total install (kW)
185
198
Overall dim. L×W×H(m)
53×5×2.5
59×5×2.5 |
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This production line is capable of continuously producing mono-layer or multi-layer PP/PE/ABS/PMMA/PC/PS/HIPS plate and sheet with the width less than 3000mm and thickness of 0.25-30mm. The products are widely used in the fields of refrigerator, air conditioner, auto, advertisement, and construction, environmental protection, etc.
Extruder: Appropriate single-screw extruder (exhaust or not) should be chosen on the basis of different materials. Specially designed screw and advanced temperature controlling system ensure the good plasticization, high output and stable extruding.
Screen changer and mould: The quick screen changer of hydraulic system ensures the short course of screen changing without material-leakage. Reasonable structure of mould should be chosen in terms of material, whereas moulds of clothes-rack mode are widely accepted to regulate flow-distribution and guarantee even thickness of plates (sheets).
Three-roller calendaring machine: Inclined and vertical three-roller calendaring machine should be chosen according to the thickness of the plates(sheets). Temperature controller operates separately and gap among the three rollers can be adjusted freely, and the central roller has special design of regulating angle. Both ensure the excellent calendaring effect and even thickness of plates (sheets).
Bracket of cooling roller: Equipped with corresponding guide roller, the cooling effect is better. In addition, the edge-shearing device equipped can guarantee fixed width of plates (sheets) and quality of edge. |
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PET sheet extrusion line developed by our company with its screw and barrel of optimized design possesses compact structure and exceptional performance. The whole unit holds the features of even plasticization, stable extruding, high output, long life span, etc. The accurate calibrating and calendaring device with its favorable adjustment function realize excellent calibrating. PET sheets produced by this line can easily be made into diversified packaging products after thermoforming, and are characterized by very good air insulating property without any addition agents, and are of purity and sanitation, excellent toughness and ductility, as well as reclamability. They are widely used in all sorts of packaging and printing fields such as electrical appliance, toy, foodstuff, medicine industry etc.
¡¡ Valid width of products: ¡Ü1500mm
¡¡ Thickness of products: 0.25mm-5mm |
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- Steel wire reinforcing soft pipe for dust collector and Extension tube production line
- The unit is used to produce PVC soft pipe with steel wire reinforcing. The pipe wall is soft PVC plastic, in which there are spiral steel wire. The pipes have the strong point of pressure and corrosion resistance and antistatic. It is used to convey the pressure or corrosive gas and liquid, vent impure liquid. It is widely used in such areas as mechanical engineering, chemical industry, architecture, agriculture irrigation, vacuum device and dust collector soft pipe.
- Spiral soft pipe for dust collector production
- The PVC and PE spiral reinforcing pipe have the advantage of pressure and corrosive resistance, negative pressure and bend resistance. It is used to convey the gas, liquid and powder material. It is widely used in industry, agriculture, architecture, water conservancy irrigation and dust collector.
Main Technical Data
Model Extruder Pipe Range Installed Power(KVA)
45 45/30 ø12-ø25 15
65 65/30 ø25-ø50 32
90 90/30 ø50-ø75 49
100 100/30 ø75-ø102 69
120 120/30 ø102-ø156 84 |
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| This extrusion line designed by our company selected special extruder and adopted computer control. The screw has barrier unit and special material mixing components and barrel has new style grooves that achieve good plastication and mixing effect. The complete line assured great output and stable production. In addition, this line is equipped with special extruder for marking line of PE pipes.The extrusion line adopts the most advantaged spiral and lattice die head in the world, which assured stable extrusion in production process. In order to fit the performance of PE material and assure high production speed, we adopt water film lubricating and water circulation cooling. It has ellipse rectify device when producing huge diameter pipes. It has special designed vacuum and cooling devices that make good effect of huge diameter pipes extrusion.Haul off machine adopts three and six pedrails with European speed control system makes hauling stable and reliable. Cutting adopts planetary saw. The complete line has a high computer automatically control degree and long life span without maintenance. HUASU designed and developed this line on the basis of many years’ experience. We can do diameter scope from 12mm to 630mm, which widely used for water supply and gas distribution. |
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Product Introduction
The door and windows profile is made of PVC powder. It is widely used as window and door profile, as well as decorative material. With modern technology and optimized design, it has the property of high output capacity, long life and plastic evently.
This kind of production line is designed for extrusion of PVC plastic door’s and window’s profiles and cross-section communication cable pipes, Aluminum-plastic composite profiles, etc. It has stable plastification, high output, low sheering force, long life service and other advantages. PVC profiles can be used in the building industry and home or office.
The production lien consists of control system, conical twin screw extruder, extrusion die, calibration unit, haul-off unit, film covering machine and stacker. The extruder is equipped with alternating-current converter, imported temperature controllers. The calibration unit’s pump and haul-off unit’s reducer are the famous brand products.
After simple changing of the die and crew, it also become possible to produce foam profiles.
Main Technical Data
Model Max.Width mm Extruder Assistance Power Output kg/h Speedm/min
SY-180 180 1/105 22 80-100 0.6-6
SY-240 240 65/132 28 180-240 3-3.5
SY-300 300 80/172 34 300-350 4-5 |
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Introduction of Sheet
PE foam sheet is a new kind of packing materials. It has the following characters, dampproof, shock-proof, sound insulation, heat preservation and good in plasticity,etc. It is the perfect replacer of the traditional packing material. It is widely used for the packing of electronics, commodity, glass, chinaware, clothing, family electricity, furniture, hardwar products, toys,etc.
Introduction of Line
The line adopts advanced single foaming technics, defend-blasting motor, frequency conversion timing, intellectualized display, auto control, addition well-chosen excellent fittings, so that machine has the character of high efficiency, working safety and smoothly, operation easily, etc.
Science designed machine structure, energy-saving and high efficiency;
Single-forming advanced technics, high foaming rate;
Well-chosen parts, working stably. |
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| XPS foamed sheet, also named Polystyrene Extrusion Plastic Sheet (XPS for short) has a perfect closed-pore alleviate structure. Its density, water absorption, coefficient of heat conducting and the coefficient of steam pervasion are all lower than those of other sheet heat insulating materials and they have the characteristics of strong intensity, light material, airtight, anticorrosion, ageing resistance, low cost, etc. It has been widely used in the fields of heat preservation in the construction industry and the highway, railway, airport, square of the heat preservation and household fitment. It is the generally acknowledged and the best heat insulator in the market at present. |
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Introduction of EPS Sheet
The piece material through the vacuum hot shape. can to make the various packing containers,like quick meal box and instant noodles bowl etc . and to be gernerally acknowledged the environmental protection material when the product have been Used to the domains such as building , packing , decoration material , highway traffic and aviation etc, again to be called " solid air ", owing to the fact of the light specific gravity
Introduction of Line
This unit uses advanced technology. With the raw material of currency level polystyrene,inpouring the froth reagent and auxiliary reagent when crowding out . Crowd the froth out by the pattern head . Accomplish whole course of product production through cooling,cutting and towing.
1. Special stud design urges the resin evenly before crowding out to melt .
2. Foaming agent pours into the proportion is simple and convenient and rapid and reliable, and making that the bubble multiple is stable, and product density fits the requirement with the guaranty .
3. Special design is exchanged the net ware and is not exactly stopped that the machine change and rinseing strains the net.
4. The thickness of board can be adjusted by way of a pattern mouthful adjustment organization crowding out the pattern head. |
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Compared with traditional biaxial reduction box of parallel twin-screw extruder, the torque output of triaxial linkage increases by 50%.
Design of vertical reduction box improves transmission efficiency. Compared with traditional horizontal reduction box, it can increase by 15%.
Integral reduction box uses the latest gear material and technics, with its high-efficiency transmission realizes super-quiet running. |
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We supply the PEX pipe extrusion line with the production of diameter 16 mm upto 63mm.
Introduction
This line mainly used for producing HDPE cross-linked pipe. HDPE cross-linked pipe has some excellent features such as heating resistance, aging resistance, high mechanical strength, anti-firing capability, environmental stress cracking resistance and good insulation capability, thus preventing oxygen diffusion and ensuring a high corrosion resistance and a longer service life. HDPE cross-linked pipe offers a wide range of application possibilities such as water conduits (heating systems, cold and hot water installation), conduits for the transport of fluid food (beverage industry), drinks and etc. so, HDPE cross-linked pipe is a new practical and economic product of high-tech which is a replacement in the fields of pipe.
Production skill procedure on simple, on before, production communication poly ether for more on two step skill, for pre two set crusher on pro production silicon alkyl receive branch material and catalyze material, then, two material mix with defined ratio, on the third sets crush out production communication poly ether tube material. The shortcoming of the skill only for complex production skill, more occupy on equipment, also short term for silicon alkyl branch material storage, sensitive on temperature and humid, prohibit under sunlight on etc, storage condition on strict, so many level influence normal operation and quality on products, with one step skill without the issues. |
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We supply the HDPE Spiral hollow wall pipe extrusion line with the production of diameter 200 mm upto 3000mm
Inroduction of Pipe
Large diameter winding pipe (from 200mm to 3000mm in diam. ) has high ring stiffness and intensity of brunt due to its special structure. It possesses many advantages such as easy operation and low cost of assembling, tight juncture between the pipes, no pollution and so on. It is being widely used in sewerage and drainage system.
Features of Line
Extrusion theory for low temperature plastication compliant with material characteristic (heavier molecular weight)
Unique screw design of distance-changing and separation of solid material and melting material
Unique design of composite die-head, and two sets of extruder extrude PE for winding pipe
High quality of winding pipe produced by adopting the unique winding process for pipe forming
The glue extruder can be moved in up and down , left and right direction
With super high speed and large storage capacity
Multi control points: forming pipe extrusion, melting PE adhesive extrusion, winding and cutting process can be auto-tail controlled synchronously
Separately controlling two extruder and winding unit in tandem with two touch screens |
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The single screw extruder is an important component in extrusion of polyolefin production. The concept of long L/D and two stage unique design ensure high plasticization, low temperature plasticization. It has following features.
- Mainly used to produce U-PVC, C-PVC Huge Calibre Pipe for Supply an Drain Water.
- Composed of double screw extruder, pipe die, vacuum sizing device, multi-pedrails hauling machine, cutting machine and stacker;
- Choose conical or parallel double screw extruder according to different demands
The main technique parameter
Model,Paramter
SJGF-160
SJGF-250
SJGF-400
SJGF-630
Extuder
SJZ60
SJZ65
SJZ80
SJZ92
Diameter range(mm)
ö63-ö160
ö110-ö250
ö200-ö400
ö315-ö710
Haul-off Speed (m/min)
0.8-10
0.5-5
0.3-4
0.2-3
Total Power(kW)
89
95
135
255
Total Length(mm)
20000
20500
28000
30000 |
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Patent No.:01243874
• Special single screw extruder for polyolefin, having high extruding velocity and effective plasticization.
• Separation mixing screw specialized for polyolefin.
• Specially designed three co-extruding die, reasonable channel, smooth outside and inside wall, and little internal stress.
• Producing pipe limitÖ20-Ö160mm, manufacture velocity up to 16 m/min.
• May be used to produce HDPE silicon core tube, ordinary PP-R, PE and PEX pipes.
• Low cost: The cost of nanometer & anti-virus pipe is merely increase 5-10% on the ordinary pipe basis. |
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