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INSPECTION MACHINE
FOR FABRICS DIRECTLY FROM THE RAMEUSE
Mod. ISN 220 NO STOP
The inspection, winding machine,
ISN NO STOP, allows a check of the fabric quality;this machine can be interfaced with the exit of Rameuse, or other machine kind calendar, without stop it. Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
Technical characteristics:
• Inlet fabric from J-BOX with synchronization
• Inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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The Case Tracker pressure/vacuum monitoring system is used to test the integrity of a wide variety of food and beverage products. This user friendly system is designed for non-contact, non-destructive, 100% automatic container inspection through a sealed cardboard and/or shrink wrapped case.
The primary function of the Case Tracker is to inspect containers in closed cardboard or shrink-wrapped cases for loss of pressure or vacuum. Any case with a container(s) that fall outside user set limits will be rejected. In many applications, the Case Tracker will detect defects other than low pressure or vacuum. Some examples are gross swollen cans, missing containers, dented cans, missing lids, popped safety buttons, or broken bottles.
There are two configurations from which to choose. The first style is an on-line system, which mounts to an existing conveyor usually located after the case packer system. This system is compact and easy to integrate to an existing conveyor. An optional rejection system is available as well as an optional spray marker system to mark the location of defective containers on the outside of the case for easy identification and rework.
The second configuration is a self-standing system with a six-foot inspection conveyor. A typical application for this system is in the warehouse area. This system may have wheels for easy movement to remote areas of the warehouse. There are optional infeed and exit conveyors for ease of palletizing and depalletizing. An optional case rejection system with high speed push rejector is also available for this system.
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Portable X-ray systems made by YXLON are compact, low weight, constant potential X-ray systems.
The portable X-ray systems are extremely well designed for rough in-field X-ray inspection, but can equally well be used for applications in exposure rooms and in real-time X-ray cabinet systems. Our portable X-ray systems are optimized for industrial inspection purposes. Due to high frequency technology, the portable X-ray systems produce an extremly stable X-ray output. At the same time, the portable X-ray units are characterized by high ease of use.
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT
Mod. ISR 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ø500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT WITH PLATFORM
Mod. ISRP 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Platform
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ø500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system
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Today, more than 3000 LMI/Selcom™ laser triangulation sensors are used throughout the tire manufacturing process worldwide. Sensors monitor thickness, profile and ply overlap, to name just a few applications. In-process sensing provides immediate feedback at critical stages in the production process. In this manner, faults may be found immediately and corrective action quickly applied.
Providing reliable data from surfaces with rapidly changing colour and surface properties, LMI systems integrate high frequency response 2D and 3D profiles from surfaces, monitoring items such as radial run-out, side wall profiles and tread extrusion contours.
Our Rubber & Tire applications division works closely with System Integrators & Original Equipment Machine Suppliers and Tire Manufacturers to deliver the most effective solutions for their particular sensor vision needs.
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GE Inspection Technologies is the world's leading developer of ultrasonic instruments, testing machines, transducers, and software for industrial applications requiring internal defect detection and sizing. GE Inspection Technologies' nondestructive ultrasonic testing solutions will meet the critical requirements of your unique application and deliver productivity, quality, and safety.
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BGA.Inspector
The endoscopic inspection system BGA.Inspector permits really easy control of BGAs to flip chips.
The comfortable and easy to assemble XY-table with sample holder facilitates fast inspection. The modular HD design for various types of endoscopes delivers images in brillant quality. The high-power LEDs can be adjusted to exactly illuminate the inspection object with individual settings for front and back light respectively.
Advantages
• for various types of endoscopes
• endoscope may be rotated independently of back light
• XY-table with fine adjustment
• magnetic sample holder
• high-tech camera system for high resolution images
• illumination by high-power LEDs (front and back light)
• all degrees of freedom
• upgrade to professional system possible
• safe investment thanks to modular design
• for use with standard PC*
Options
• various camera systems
• special lenses
• traceability software
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GE Inspection Technologies designs, manufactures and supports stationary testing machines based on ultrasonic and X-ray technology for online and offline applications in the manufacturing processes as well as mobile systems for field applications. In addition, we offer systems based on Eddy Current technology and special systems in the field of metrology.
Our testing machines and systems are designed to perform individual manufacturing tests and / or to fulfill international Nondestructive Testing (NDT) standards for final acceptance test.
We offer a wide range of standard systems for numerous applications – including all former Krautkramer, Seifert and Nutronik products – to suit all specifications. Additionally, we can provide a customized solution for your specific need.
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DYXIM X-ray inspection systems from Sartorius check packed and unpacked bulk products for the widest variety of contamination including glass, metal, stones and other particles within the production process and safely lock out contaminated products.
There are 3 different versions: DYXIM - S (Single Shooter) - D (Double Shooter) and - FB (Conveyor Machine).
– Detection of metal, glass, stones, bones, ceramic and certain plastic components (PVC)
– Completeness control
– Dyxim D series for glass in glass applications
– Control of shape, volume and dimensions
– Weight control and detection of voids within the product
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YXLON unipolar constant potential X-ray systems include 2.25 kW and 4.5 kW versions. The 2.25 kW X-ray systems have been designed and configured primarily for use in manual, semi-automated and fully automated radioscopic applications. The high energy and high dose rates of the unipolar 4.5 kW X-ray systems make them excellent candidates not only for radiographic and radioscopic applications but also for dosimetry and scanning methods like computertomography.
The typical application of each X-ray system is tailored towards specific target areas like low density applications, biological specimens (pathology), plastics and rubber compounds (MG103) and aluminum and steel applications like casting X-ray inspection (MG165 and MG226).
The unipolar 40kHz X-ray systems feature a very high output stability, a precise energy setting and an extremely fast change over to any selected new value. Any fluctuation or deviation of set values is controlled and corrected within microseconds. In addition these features reduce inspection times considerably and highly qualify the X-ray systems for inline inspection in fast, completely automated production lines.
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MAXIpart™ Universal is a highly versatile radioscopic inspection system for spot tests and inspection of small series of a variety of test samples, including light metal castings, steel components, plastics, ceramics and special alloys.
The design of the system allows great flexibility in applications like production, incoming inspection, failure analysis or research and development.
MAXIpart™ Universal is available in either manual or semiautomatic configurations.
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Full case inspection to be installed after the packer on the conveyor for crates, cartons, trays and six packs.
The Case X-ray system is a non-contact inspection for detecting completely packed cartons or crates, missing bottles or cans, inspection for broken bottles, empty carton inspection after the unpacker, and rough fill level inspection of bottles and cans inside the closed cartons.
How it Works: The Case X-ray system scans the cartons with an extremely compact X-ray tube. The system consists of a sensor bridge with height adjustment and a control unit. The sensor bridge is equipped with an Z-ray source and a higly advanced detector. While passing the sensor bridge the carton or crate is scanned by low level X-rays. The evaluation of the sensor signals is performed by the control unit. Any case with a container(s) that fall outside user set limits will be rejected. An audible or optical alarm can also be activated to alert the user to the faulty case.
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RAYCON is a product inspection system consisting of X-ray system and conveyor.
Typical applications:
• accurate and consistent detection of magnetic and non-magnetic metals, glass, ceramic, stone, bone, PVC, Teflon, rubber, reinforced plastics etc in foods
• identification of defects such as agglomerated, broken or misshapen product
• checks for low fill even in sealed packs (eg missing components)
• identification of air inclusions in sealed packs (eg tubes and cans)
• checks weight of entire product or individual areas/components and integral evaluation of over/underweight
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YXLON tire inspection systems can be used for a variety of applications: whether testing prototypes under load or quality ensuring inline mass production, whether investigating passenger cars, truck bus or off the road tires – the high resolution of images produces by YXLON´s non destructive testing systems, enables you to take fast and fact based decisions.
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All MAXItire™ systems include manual and semi-automatic modes, with operator-assisted fully automatic inspection available.
Features & Benefits
High quality, single rotation, bead to bead inspection of tires
High throughput
Compact, modular and scalable design according to customer's specification
Excellent image quality from a fully digital imaging chain
Intuitive, easy to use operator interface
High uptime, low maintenance design
Meets ASTM standard F 1035 for discernment capability
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Dynamic Systems Testing
Zwick provides test rigs and portal frames for the dynamic testing of systems components, which are designed in conjunction with your needs.
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Sprint CNC™ fits on a workbench and provides stage travels as large as 12" x 12". Use the handy joystick to move the part and optics. Precise autofocus speeds throughput and improves repeatability. Run programs for all your parts to keep your quality in control.
Sprint CNC Features:
- 0.5-micron XYZ axis scales
- LED back light
- VectorLight™ ring light
- Optional LED on-axis illumination
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SmartScope® MVP is the cost-effective way to get the benefits of video-based inspection and measurement from the leading name in the industry - Optical Gaging Products (OGP®).
Motorized benchtop SmartScope MVPs have a granite base and column, quality 6.5:1 zoom lens, and mechanical bearing translation stages for accurate positioning in every axis.
Measure-X® software makes it easy to create part routines using video and multisensor metrology. The touch probe option adds multisensor functionality, extending the versatility of SmartScope measurement systems.
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Rewinding, inspection and cutting machine for rolls of all kinds of fabrics (decorating textiles, fabrics for clothing industry, knitted fabrics).
Used by wholesalers for rewinding decorating textiles, upholstery, clothing and other technical fabrics.
* Maximum roll diameter 40 cm (other dimensions on request)
* Flexible and modular concept.
* One person operation
* Tilted 45° Inspection table with back lighting
* Accurate length measurement system
* Winding up station with adjustable speed control
* Power supply 230V, 50/60Hz, 1 kW
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Low-cost rewinding and cutting machine for rolls of fabrics.
Used by wholesalers.
# Fabric width up to 1800mm
# Maximum roll diameter 300mm
# One person operation
# Optiona accurate length measurement system with digital readout
# Varispeed rewinding system
# Machine dimensions 2100x 1000x 950
# Power supply 230V, 50/60Hz, 0.3kW
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Through work with EPRI and various utilities, Foster-Miller has designed a specialty minimally invasive system for performing difficult visual inspections in gas turbines. Most gas turbine operators have used borescopes or videoscopes to inspect their equipment and are well aware of their limitations. Borescopes are too stiff to do a variety of inspection tasks, and videoscopes are too flimsy to be pushed very far into combustion cans or up rows of blading. Our custom-engineered tool overcomes these difficulties to provide access to the entire turbine from a few easily accessed ports, resulting in cost savings and reduced downtimes.
To perform a complete combustion system inspection, for example, conventional systems require a great deal of combustor disassembly, making them impractical. Our inspection system can be maneuvered throughout the entire combustion system through the easily accessed flame detector and spark plug ports.
From these access points, the tool can then be maneuvered up and down each combustion can from the fuel nozzles at one end to the first stage nozzles at the other end. The tool can go from can to can by using the cross-fire tubes connecting them. No other tool has the combination of stiffness and flexibility required.
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The double flank gear rolling inspection is an easy and quick inspection method for gears. The inspection process can be carried out on the shop floor. It immediately enables the user to evaluate gears with regard to the total errors caused in production.
The double flank gear rolling inspection is, if used with modern evaluation equipment such as a PC, hardware and software, a very efficient and quick way of ensuring quality without any problems.
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Our multipoint measuring devices, measuring computers and measuring machines are used for measuring engine, gear and chassis components. With the HOMMEL GAUGELINE we offer our customers dimensional measuring methods which can be integrated individually in the production processes.
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Universal Gear Tester GMX 275, the accurate and fast solution for Gear analysis.The GMX 275 covers a wide range of applications for the gearing world up to 275 mm OD.
- High accuracy gear measurement with a Class 1 gear tester.
- Fast and effective through integrated Power PC technology
- Wide range of applications for gears and gear tools for guaranteed success.
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LPKF ScanCheck I+
The LPKF ScanCheck I+ Stencil Inspection System compares solder paste stencils manufactured by any method with the CAM data. The stencil supplier is thereby able to guarantee continuous quality of the stencils.
For the SMD assembly houses LPKF ScanCheck I+ provides quality assurance for all stencils before assembly production begins. After use and cleaning the stencil can be examined for blockages.
ScanCheck recognises all stencil defects such as missing apertures, wrongly shaped apertures, positional inaccuracies and, after use, any contamination
For the packaging industry in particular with the extremely high requirement for quality stencils there is no economic alternative to LPKF ScanCheck I+
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The IP321 combines conversion of Gerber data and the automatic recognition function for ease of programming. New data can be created easily and rapidly as compared with manual input.
The IP321 supports lead-free solder inspection and analyzes placement quality - it's optimally efficient.
Features & Benefits
Real time 100% inspection at in-line speeds
High resolution of up to 10 µm enables inspection of printed solder with a 0.4mm pitch
Handles solder-paste printing inspection for a wide variety of components
In-process control, including real-time monitoring
Easy operation & 3D Color Display
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Foster-Miller%u2019s CECIL® articulated robots were developed in the late 1980s under contract to the Electric Power Research Institute, Consolidated Edison and Public Service Electric & Gas to provide nuclear environment robotic inspection and cleaning capability within the tube bundle of steam generators used in nuclear power plants.
Using a flexible lance, the teleoperated robot allows access to remote steam generator locations. It uses 10,000 psi water jets to remove hard and soft sludge deposits while the operator remotely controls the operation via video feedback. The robot is installed through an inspection handhole in the generator and moves throughout the lower region of the tube bundle.
CECIL® articulated robots provide nuclear environment robotic visual inspection tools, contaminant sampling and foreign object retrieval in addition to cleaning. All operations are controlled remotely. CECIL® robots are designed to be operated in restricted high radiation environments by personnel in protective clothing.
Systems have been delivered and are currently used in nuclear plants in Japan, Korea, France and Canada as well as in the United States. We team with Westinghouse to provide CECIL® robot services to domestic nuclear utilities.
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Foster-Miller performs minimally invasive inspections of oil-filled power transformers with custom-engineered equipment of our own design. Utilities can use this service to diagnose incipient and actual faults in their transformers without undertaking the costly process of draining tens of thousands of gallons of oil and exposing the transformer%u2019s interior to damaging air and moisture.
Although there are many noninvasive methods for testing transformers, a visual inspection offers the most reliable, and often the only, way to evaluate the severity of problems that could result in costly equipment failure.
Our transformer inspection system uses proprietary minimally invasive technology to deliver a broadcast quality video camera and a powerful lighting system to any area inside a suspect transformer. Conventional video inspection systems do not have the lighting necessary to see through service-aged transformer oil, nor are they maneuverable enough to carry themselves over large, unsupported gaps or through difficult, serpentine paths.
We offer the in-oil inspections primarily as a service in the US and Canada in partnership with TJH2b, a well-known analytical laboratory that provides transformer diagnostic expertise to complement our inspection capabilities. We sell inspection systems to foreign clients for whom the service model is not economically viable. We also sell a %u201Cdry%u201D inspection system designed for substation inspection applications.
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The surface quality of a product - particularly in the automotive industry - constitutes an important criterion for the customer and is generally seen in close relation to the quality of the overall vehicle. Even inevitable disturbances at the early production stages prior to applying the paint work (e.g. in the press shop or body shop) may cause defects such as dents, bumps, sink marks, etc. which might not be visible to the eye while the vehicle is still unpainted. On a high-gloss paint surface, however, even the slightest irregularities are clear to see with incident light from the proper angle, and constitute a reduction in quality. Particularly the intense competition among manufacturers demands an increase in the surface quality in conjunction with continuously decreasing production costs.
The target freedom from defects is time-consuming and labor-intensive to achieve for automobile manufacturers. It is not 100 % possible through conventional means so that defects that have gone unnoticed during the production process generate very high rework costs. Now, the early and complete detection of surface defects with the effective ABIS II high-precision surface inspection system opens up new perspectives in quality assurance.
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