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COMPACT HIGH RESOLUTION DIGITAL RADIOSCOPY SYSTEM.
- Real time high resolution digital radioscopy
- Dense material inspection thanks to large energy range
- Horizontal flat sample holder
- Motorized zoom axis
- Single image inspection of parts up to 24 cm long
- Very small footprint
- Ergonomic, fast and easy to use
Our equipements are customed-designed to best meet you needs.
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Remote RadEye™ Detachable X-Ray Sensor
The Remote RadEye detachable x-ray sensor is designed to fit into small spaces where a complete imaging camera won’t fit. Available with either a RadEye1, RadEye2 or RadEye HR sensor head, the Remote RadEye module sits at the end of a detachable cable that can reach into tight corners. The camera electronics are mounted in a separate enclosure which can be placed up to one meter away. While designed for portable NDT applications, the Remote RadEye can also be used in fixed installations.
The Remote Sensor head consists of a rugged, light-tight enclosure that is only slightly larger than the sensor itself. All standard versions of the RadEye1 and RadEye2 sensors are available, covering both the 10-50kV and 10-160kV energy ranges. A special high-resolution sensor - the RadEye HR - is also available for use with x-rays up to 90kV. A shielded 1m cable (or a pair of cables for the RadEye2) connects the sensor head to the electronics module, which contains either a high-speed digital frame grabber interface or a microprocessor-controlled USB interface.
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The first combined X-ray inspection system that fulfils all Weights and Measures regulations
The X-ray CombiWeigher represents a breakthrough in modern product inspection offering exceptionally high quality standards to meet the needs of the food processing and pharmaceutical industries. It is a complete product inspection combination system which not only performs highly accurate over and underweight checkweighing but also simultaneously inspects your products for foreign bodies – such as glass, metal, stone and high density plastic – using the very latest state-of-the-art X-ray and checkweighing systems.
The innovative and highly versatile XS3 AdvanCheK X-ray CombiWeigher is built to the highest safety standards in the industry and is compliant with IRR 1999. The HACCP compliant stainless steel (V2A) design, with sealing up to IP65, meets strict hygiene standards and requirements, making this system suitable for use in harsh working environments with a regular hygiene cycle.
A time and money saving combination
The effective combination of the two technologies in one system ensures that you will save both time and money in your production processes: the single multilingual 15” colour touchscreen user interface, with multi-level passwords and user profiles, is the central point for set-up and article management for both technologies, helping reduce possible operator errors and ensure faster production changeover thus minimising downtime. In addition, by using one compact system instead of two separate units, the time and costs associated with line integration, operator training and documentation are also vastly reduced.
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Designed to meet a wide range of rigorous needs of the electronics, automotive, telecom, medical devices, military and aerospace industries, the versatile Y.Cheetah offers unmatched high-level performance at previously unknown ease of operation. The comprehensive expertise acquired by Feinfocus - the pioneer of microfocus X-ray inspection technology with more than 2500 system installations worldwide - steered the development of the high-end versatile inspection solution, the Y.Cheetah. The result is a high performance X-ray solution that is easily adapted to continuously changing inspection needs. An unmatched manipulation concept supported by smart technological solutions for 1-click operation lead to ultimate system flexibility and highest quality imaging. The Y.Cheetah system is the most efficient solution for advanced yet effortless real-time microfocus inspection ranging from manual single part to automated series applications.
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The v|tome|x s is an ultra high-resolution CT system, equipped with a special image grabbing and processing software.
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Portable shearography (Q-810)
Non-Destructive Inspection
* Fast inspection of composite structures
* Field inspection
* Portable system
* Easy operation
The Portable Shearography System Q-810 is a fully portable and compact inspection system for fast inspection of components made from composite structures like aircraft fuselages and components, rocket shell parts, marine ship hulls, pipes, etc..
The system is fully portable and is designed for field inspection services. The Portable Shearography Inspection System Q- 810 consists of a vacuum hood with flexible sealings, which can be attached to the component to be inspected.
Inside the hood a vacuum up to 150 mbar can be pulled in order to stress the material underneath the hood. Any debonding or structural defect will be detected by the integrated shearography camera. The camera image is analyzed by the software package ISTRA for Windows® and displayed on a computer monitor and head up display.
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Marposs non-destructive testing technologies offer solutions based on the eddy current method for 100-percent inspection of critical components required to meet today's safety and reliability concerns.
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The shearography technology is an interferometric test method with which damage or defects can be identified on components under load. This measuring technique even allows detecting deformations of only a few micrometers in size. Already a relatively low component load can thus yield unambiguous measuring results, which are mandatory particularly for NDT testing.
The test object is illuminated with laser light and observed through a CCD camera equipped with the so-called shearing optics. These shearing optics project the object image onto the camera chip twice; each object point is thus represented twice on the CCD chip. When the test object deforms under load, the laser light reflected by the component changes. By superimposing an image showing the unloaded object state with an image taken in the loaded state, the change of an image point can be determined. The optimum test load type (thermal load or pressure and vacuum load) for the individual component depends on the fault type and fault depth and is ideally determined before serial testing by trial measurements using sample components.
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High quality, flexible and handheld Digital Video Microscope with side viewing BGA zoom lens (4x zoom factor) and brilliant image quality for Visual Inspection, Digital Image Recording and Dimensional Measurement of BGA, uBGA, CSP and Flip-Chip packages and all other SMT or Through-Hole components on printed circuit boards.
Application:
Visual Inspection of:
- Solder joints of BGA, m BGA, CSP and Flip-Chip packages
- Solder joint of SMT and through-hole components
- Assembled PCBs
- Pads
- Solder paste and flux mixtures
- Cuts and scores
- Digital Image Recording
- Software Analysis
- Non-contact Dimentional Measurements
- Documentation and Archiving
- Real time presentation
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! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 400 mm.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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We have perfected the design & manufacturing of wide range of Fabric Inspection Machines available in various working widths which are easy to operate, technically advanced and programmable machines in the field of fabric quality control. Being developed by highly qualified engineers having vast experience of this field, our machines are equipped with all necessary features like tensionless handling, accurate length measuring, appropriate illumination, Straight roll selvedge, variable roll hardness, auto cutting etc.
! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 1000 mm.
! Machine with any input & output of Roll/ Pile/ Big Batch can be manufactured.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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MAXIwheel™ Classic is Jacobsen's most popular wheel inspection solution. The system is designed for manual, semi or fully automatic inspection of cast light alloy wheels. If you're in the market for a robust, rugged, time tested wheel inspection system, Jacobsen's MAXIwheel™ Classic is your solution. The system is designed to provide maximum uptime under the most demanding conditions and provide trouble free operation for years. The system is modular, meaning it can be ordered according to your needs today, and upgraded to your requirements should they change.
System components are designed with reliability and servicability in mind. Because of our modular approach, when parts need to be replaced, they can be replaced quickly, in most cases with basic tools. Quick-connect connectors are used extensively to make part changes quick and painless. Even the heart of the system, the manipulator, can be removed from the cabinet to make major repairs easier.
The following video shows a typical inspection cycle. The manipulator speed has been decreased to show detail. In a typical inspection, a wheel enters the cabinet and is picked up by the manipulator. It is positioned in a preprogrammed position in the x-ray beam and is rotated 370°. The wheel is then moved to the next preprogrammed position. After all parts of the wheel have been examined, the manipulator returns the wheel to the conveyor and the wheel is transported out of the machine
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The XR 5 is a digital X-ray camera system of high sensitivity and high resolution in small, light, and ruggedized construction. The image converter screen is a high resolution X-ray converter foil converting X-ray radiation to visible light. The X-ray image is guided via a mirror and a lens to the CCD of a camera. This CCD camera contains a digital image memory, which is pixel-synchronous to the CCD. The camera can be exposed longer than the TV standard (20ms). This way the weak image from the phosphor screen can be accumulated on the CCD and displayed as a high quality X-ray image on a monitor. Due to its intelligent sensor the camera „behaves“ like a film. As soon as there is X-ray radiation the camera starts to expose, stores the image automatically and displays it continuously. The stored image is available on the laptop (or other displays) for further processing or analyses. Contrary to a classical X-ray image intensifier tube with a connected video camera this type of construction has only a slightly lower time resolution, but it is actually lighter, it needs no internal high voltage and it shows excellent performances with rugged applications.
Features:
- Digital system
- Software-controlled by laptop (camera & X-ray-source)
- Internal 12 bit processing
- Very good time resolution
- Software with image data base, image processing and measuring program
- PC-Laptop independent operation
- Prepared for the adaptation to manipulator vehicles40)
- Universal charging set for X-ray camera, source and X-ray generator
- Optional Wireless control and data transmission
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MASTER MEND:-
! Unique design for comfortable & efficient mending operation.
! Top & bottom illumination for efficient mending.
! Hands free foot operated with fixed speed drive.
! Machine with any input & output of Roll/ Pile can be manufactured.
! High production efficiency with minimal operator fatigue.
! Available in various working widths.
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RAYCON is a product inspection system consisting of X-ray system and conveyor.
Typical applications:
• accurate and consistent detection of magnetic and non-magnetic metals, glass, ceramic, stone, bone, PVC, Teflon, rubber, reinforced plastics etc in foods
• identification of defects such as agglomerated, broken or misshapen product
• checks for low fill even in sealed packs (eg missing components)
• identification of air inclusions in sealed packs (eg tubes and cans)
• checks weight of entire product or individual areas/components and integral evaluation of over/underweight
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Food product processing requires a variety of operations, such as sorting based on dimensions, shape and colour, on processing lines that run at very high speeds.
LMI's non-contact sensor vision technologies are ideal for such applications. Integrated into a single rugged and lightweight housing, our sensors dramatically reduce the costs and calibration challenges associated with machine vision component implementation. This measurably increases the quality of the final product by supplying our customers with synchronized real-time data for 100% inspection via smart sensors.
Our Food applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs.
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FQA - Film Quality Analyzer
Extrusion line for Determination of Film Quality
Stand-alone extruder KE 30 with Film quality analyzer and FSR
The Film Quality Analyzer measures the transparency and optically checks the quality of blown or flat films on a laboratory or production scale. The instrument detects in-line and differentiates between
- black specks
- gels
- fisheyes
- holes
These faults are classified acc. to their type and allocated to size classes.
The film is assessed on the basis of the number of faults and their size distribution.
Evaluation is done automatically through a comfortable Windows® 9x or NT software.
All data are stored in a database and can be imported by commercial programs.
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Plastic Container Inspection System - The TapTone 4000-PBI is designed to detect leaks in plastic containers, stand-up pouches and tubes at production line speeds. Utilizing advanced DSP technology and fail-saife control logic, the TapTone 4000-PBI inspects 100% of production for micro leaks. When combined with optional sensors, the TapTone 4000-PBI can also detect low fills, over fills, and closure defects.
Dual Sensor Compression Technology - detects and rejects leaking and demaaged flexible containers at production line speeds up to 200 feet per minute. The system is designed with dual parallel chains suspended over the customer's existing conveying system. As the container passes through the system, the dual parallel chains apply force to the sidewall of the container. This action compresses the headspace of the container, which allows a comparative measurement to be taken at both the infeed and the discharge of the system. Comparing the container to itself at the infeed and the discharge of the systems eliminates the effects of typical variations seen in the production environment (fill level, product temperature, and container desity). Utilizing advanced DSP technology the TapTone 4000 controller analyzes the comparative measurement and assigns a merit value to each container. If the merit value is outside of the acceptable range, a reject signal activates a remote reject system.
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Allows mending, examination or inspection. All types of material successfully processed. Choice of input-roll, pile, 'A' frame, bale. Sloping or flat table with or without illumination.
Precision measurement by 'Birch' AutoMeasure. Guided roll up or plait. Optional cross cut. Doff out, with or without taping. Fault recording. Made to your specification.
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Features:
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Perfect tension during the flow of the fabric is provided using guide roll assembly, thus no hassles of nip rolls.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines
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INSPECTION MACHINE
FOR FABRICS WITH PLATFORM
Mod. ISP 220
The inspection, winding and plaiting machine with platform Mod. ISP 180 PLAIT / ROLLS,
Allows a check of the fabric quality.
Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
With the addition of a platform to allow the operator a qualitative control more near at the fabric. The winding or PLAITING process happens behind the operator.
The machine can be inserted in an automatic layout of more inspection machine with an automatic packing
Technical characteristics:
• Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
• Inclined inspection table with rear light
• Up light
• Platform
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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Features
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Extremely sensitive soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines.
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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The TapTone 4000-DSC - Dual Sensor Compression (DSC) system is designed to inspect a wide variety of flexible containers for micro leaks. The design incorporates our patented dual sensor technology and high speed compression belts for improved accuracy and container handling. The system was designed for harsh, wet environments, like those found in the dairy industry. When combined with the optional X-ray sensor, the system can also perform fill level inspection.
X-ray Technology - measures the product fill level in steel, aluminum, glass, plastic and paper containers. An X-ray tube is used to produce a low-energy X-ray beam. The X-ray beam penetrates the side of the container in the area of the fill level. An X-ray detector is positioned on the opposite side of the container to measure the intensity of the beam after it goes through the container. The intensity of the beam is then compared to acceptable energy levels to determine the relative fill level of each container. The X-ray sensor is used to measure both overfilled and under filled products in all types of containers.
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INSPECTION MACHINE
FRONT-REAR FOR TUBOLAR FABRICS
Mod. ISD 220
The inspection, winding machine, ISN NO STOP,
allows a check the quality of the front and the rear side of the fabric.
Thanks to the linear geometry and to a new system of drew-in of the fabric, the machine is able to check both the fabrics tubular that the fabrics in open, the new system of wrapping allows besides to wind the roll in hourly sense or ant-clockwise.
The machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC managed to inverter, and to the sensitive system of synchronization and the motorization of all the cylinders of transport fabric, the operator can modify in time real tension plotted and compactness roll.
Technical characteristics:
• Inlet fabric from Roll of plait
• Special draw-in of the fabric
• Double inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll in clockwise sense or ant-clockwise sense
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- -A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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MAXIknuckle™ ADR is a fully automated x-ray inspection system of different types of knuckles.
Robot takes the part from the tray and presents parts to vision system which
1. Identifies parts
2. Identifies orientation of part
3. Finds large visible defects
4. Finds short shots
5. Verifies serial number after getting serial number on print station
If not prevoisuly rejected (short shots etc.) robot places parts on X-ray rotating table in parts holder. After X-ray inspection, if parts are defective, label is attached to the parts either inside X-ray cabinet or outside on "Reject" station. The complete loading/unloading and visuall as well as x-ray evaluation is executed automatically and no human operator is involved.
Note:
This system is suitable for fully automatic inspection of any complex part. Different parts require design changes to the loading and unloading station.
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Next Dimension - ND300
Designed to maximize uptime and throughput, the ND300 gear measurement system includes:
- Intuitive, user-friendly navigation based on the Microsoft Windows® software platform, making it easy to use, reliable, customizable and easily upgraded
- The ability to measure a gear or related features in relation to functional datums and/or compare measurements to manufacturing datums thus eliminating the need for expensive tooling or fixtures
- A modular design approach to the hardware and software allowing for easy system upgrades and expansions
- The ability to compare output results in multiple gear standards simultaneously
- Complete user control over the format of the analysis reports generated - the user can choose to plot profile, helix, index, pitch, and tooth thickness along with standard analyzed parameters and accuracy class all on one page!
- True 3D measurements in an error-compensated work envelope produced by PECo’s proprietary data acquisition algorithms and Renishaw® 3D probe technology
- A 3-year warranty and world-class service and support
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The TapTone 100 on-line inspection system incorporates various sensors for detecting defects in cans, bottles and jars. The system has a simple design and is extremely cost effective. A single conveyor mount configuration houses the control electronics and plug-in connectors to accommodate up to seven different inspections. The “all-in-one” design requires minimal line space and no floor space, which is especially important for crowded production lines. A menu driven keypad with 6 keys provides a simple-to-use interface. Self-diagnostics are utilized for continuous monitoring of machine performance. This system can be used as a dud detector but has many other features due to its multi-sensor capabilities.
Proximity Technology - The TapTone 100 utilizes a proximity sensor to measure vacuum in containers by measuring the lid deflection. The proximity sensor produces a continuous magnetic field that monitors the distance to the metal lid and produces a proportional analog voltage. The continuous proximity signal is digitally sampled to produce a merit value of the lid profile. The profile value is then compared to user-set limits. Containers with lid deflection outside these limits are rejected. This technology can be utilized on metal cans, glass jars and bottles.
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ATLAS70 is a multi-sensor system for comprehensive mapping of tunnel walls. It includes a visible channel (laser), an infrared channel, a laser profilometer and an odometer.
The aim is to precisely locate and record possible cracks, water infiltrations and electrical cable overheating.
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