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The shearography tire test systems from Steinbichler Optotechnik have been developed for the non-destructive testing of new tires in R&D and quality control, as well as for the inspection of tire carcasses in the retreading industry. The technical basis of the systems is the TV shearography system.
During the test cycle, a low pressure (e.g., 50 mbar pressure difference) is generated in the vacuum chamber, thereby inducing deformations which are caused by the expansion of air pockets occuring in faulty areas in a tire carcass. With the TV shearography technique - a holographic measurement method which reliably detects material deformations in the range of microns - faulty areas can be localized clearly and reproducably.
The Intact® systems by Steinbichler Optotechnik have successfully proven their functionality in the worldwide car-, truck-, and aircraft industries, as well as in the Formula 1 racing tire business.
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Tire Balancer
Fully Automatic TIRE Balancer
The YAMATO brand tire balancer measures the unbalanced points & value automatically on the tire product line.
Dynamic Tire Balancer
The tire is inflated and then rotated at a constant speed.
The TB-D1 calculates the unbalanced points by measuring the centrifugal force generated from the deviation between the center of rotation and the center of gravity of the tire.
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Based on MTI Instruments' proprietary capacitance technology, the Proforma 300 can be used on all wafer materials including:
* Silicon
* Gallium-Arsenide
* Indium Phosphide
* Germanium
...without recalibrating or electrically grounding the wafer.
Fast, Accurate, and Reliable, the Proforma 300 measures wafers up to 300 mm in diameter for both thickness and total thickness variation (TTV)
Portable and Easy to Set Up, the Proforma 300 provides the user precise non-contact measurements at critical points throughout the wafer manufacturing process.
Thickness and TTV values are obtained by placing the wafer between MTI Instruments' non-contact capacitance probes. The Teflon coated wafer stage allows for easy, non-abrasive positioning of the wafer, while removable locating pins can be utilized for precise center thickness measurements. Thickness and TTV values are indicated on the high resolution LCD display.
An RS-232 port is provided for output to a personal computer, while a parallel port provides direct output to a printer.
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PV Series
Using MTII's exclusive Push/Pull capacitance probe technology, each PV-1000 module provides up to three pairs of probes for measurement of maximum, minimum and average thickness, as well as total thickness variation (TTV) and wafer bow. For applications requiring additional thickness channels, multiple PV-1000 modules can be chained together for unlimited line scans on the wafer.
Wafer saw mark detection and classification is accomplished by adding optional laser sensors to the PV-1000 module. Utilizing up to two of MTII's industry leading Microtrak - SA standalone laser heads, saw marks can be classified for orientation and depth simultaneously with wafer thickness scanning making the PV-1000 ideal for incoming wafer characterization and sorting.
Integrated data acquisition and control electronics analyze and transmit wafer data via the on-board Ethernet port at speeds of up to five wafers per second. The digital I/O port allows communication with wafer handling equipment for up to 64 classes of wafer sorting and binning. Remote monitoring capabilities allow you to see your production line data across your network or directly at the module.
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With its newly developed unique multi-directional detection optics unit, the LS-6800 / LS-7800 Wafer Surface Inspection tool achieves a detection sensitivity of 36nm (LSE) on bare silicon wafers.
This enables critical wafer inspection even at the 65nm technology node.
Features:
Detection Sensitivity: 40nm (PSL on Bare Silicon)
(36nm attainable)
Defect Classification: Crystal Defect / Particles
Scratches/ Particles
others
Detection Reproducibility: >99% (100nm PSL on bare Si)
Throughput (fast mode): 97wph (300mm)
75wph (200mm)
Display functions: Particle map, counts, histogram,
haze map, haze histogram,
others
Wafer sizes: 300mm, 200mm
(150, 125, 100mm optional)
(thin wafer chucking optional)
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Hamamatsu provides photo ( EMMI ) and thermal emission microscopes , thermal ( OBIRCH ) and photoelectrical ( OBIC ) laser stimulation systems for the failure analysis field and the design debug markets .
Our know how to combine state of the art confocal optical design for various wavelength bandwidth , owning core detections technologies such as InGaAs or Thermal sensors , integrating extremely high accurate and stable mechanical stage down to the microprobing level , sets our equipments as the most renowned in the world for more than 20 years .
Our tools are suited for a wide type of architecture from the die or wafer level , though package or applications boards level, up to probe card level and direct docking with tester environment, allowing our customers to observe parametric defect in static conditions and/or functional failures in real dynamic conditions.
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JEOL wafer and mask review tools improve yield management with unique capabilities that help rapidly detect minute imperfections and killer defects. 360 degree wafer edge review, high tilt, and fully automated rotation enhance the automatic defect classification capability of our high resolution, high throughput wafer inspection SEMs for 150-300mm wafers. JEOL provides a wide range of SEM based review solutions for the most advanced designs and highest throughputs.
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RAYEX®
RAYEX® is a highly developed system based on x-ray tomography. (Patents US 5 518 681, US 5 795 531, and CH 685 336 A5). During the extrusion process, RAYEX® measures the wall thickness, eccentricity, diameter, and ovality of multi-layer cables with XLPE and EPR insulation, multi-layer pipes with foam core, composite pipes, and multi-layer hose. RAYEX® systems have been in use for years on various production lines and processes with great success.
-Steam - or steam/nitrogen lines
-Catenary lines
-Vertical lines
-Horizontal MDCV lines ("long die")
-In Silane, Sioplast/Monosil processes
-In foam core pipe extrusion
Important Features:
-Measures thin semi-conductor and insulation layers down to 0.3 mm (.012 in.)
-Simultaneous and uninterrupted scanning in X and Y directions with highest precision
-High scan rate and screen update (every 1...3 s)
-Multi-colored, easy to understand display
-Automatic control, thanks to short measuring intervals
-High resolution and accuracy, thanks to "Micro Focus" beam and UMX x-ray source.
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X-ray Imaging for the Non Destructive Testing (NDT) market. More and more factories and research labs, faced with even stricter demands of quality and safety in all types of food and industrial products, are finding that non-conduct, non-destructive X-ray inspection is extremely effective in upgrading quality and safety since it detects tiny product structural flaws and foreign object contaminations - with no product damage whatsoever. Hamamatsu Photonics has a full line of X-ray sources and cameras for X-ray inspection of electronic components, industrial products as well as for a wide range of fields to meet needs in food
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PROx, A Family of X-Ray Inspection Systems
The Thermo Scientific PROx is the next generation in a long line of powerful and flexible x-ray food protection systems. Due to it’s unique design, it provides industry-leading detection of product defects including a wide range of contaminants and product assembly errors. It was engineered utilizing our 20+ years of experience and comes with many new improvements such as a larger touchscreen, high speed USB port, faster processor and improved performance in harsh environmental conditions.
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The RETINAMATIC 2000 equipments are in use for the detection in real time of foreign contaminants as stones, metals, glasses, plastic, etc. In already stiff products or bulk productions with judging sensibilities that can come to 0.5mm (diameter of sphere) depending on the characteristics of the product (density of the same one).
The area of industrial application is indicated for the sectors of food: conserve, pre-coocking, frozen, 4th range, etc.), pharmaceutical, cosmetic, detergents, aerosols, etc...
This equipments allow to inspect different formats of products presentations: groups inside box, bags and metallized trays, carton, tin, etc., covering a great variety of widths and heights of product configurables.
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Safeline X-ray Inspection offers complete product inspection, determination of contaminants such as metal, glass, stone, bone and plastic which preserves your brand integrity.
Safeline, a world leader in inline x-ray inspection offer a range of x ray machines for contamination detection, portion control and package integrity inspection for bulk, glass and packaged products in the food and pharmaceutical industries. All systems feature industry-leading detector and image processing technology, simple set up and use, user-friendly intuitive operator interfaces and sealing to IP65 as standard, IP69K optional.
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Offering contamination detection of foreign objects and assuring product integrity, the InspireX R20 x-ray inspection system for conveyorised products protects your brand from costly product recalls and ensures the product leaves the production line in perfect condition.
Description
InspireX R20 x-ray system is capable of gross and zoned portion control, seal inspection for product freshness, and scanning for damaged or missing items for product quality ensuring your brand integrity. Safeline’s innovative approach to product inspection minimises downtime and reduces false reject rates increasing productivity. Full traceability is offered by the unique user sign in and event log system. An inspection width of 300mm is available suitable for single or multiple lane inspection, in a variety of configurations with a choice of reject mechanisms to suit your individual application.
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Designed to inspect fluids and semi-solids, the InspireX R70 x-ray system is capable of detecting contaminants or variation from established standards before the final packaging, minimising your wastage. The system features automatic calibration, one-touch operation and can be set-up within three minutes.
Description
For the pipeline x-ray inspection of contaminants, the InspireX R70 offers reliability and superior efficiency. Designed to meet the highest hygienic standards - IP69K, it is robust to withstand the harshest wash down environments. Fast and efficient x-ray calibration is incorporated as the x-ray generator and detector retract from the pipe line without the need of manual intervention, saving both time and money. Available in four pipe sizes, the system can inspect product flows up to 12,000 kilos per hour.
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The pcba|inspector is a high-resolution microfocus X-ray inspection system designed for inspecting solder joints in board assemblies.
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Special features:
Max. inspection area 24“ x 20“
Detail detectability of <2µ
Max. tube voltage of 100kV
Automated calculation of offset and annular ring width
Multiple-axis manipulation
Maintenance-free X-ray tube
Integrated noise suppression system
User-friendly image processing software
Easy and intuitive operation
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DE-F SERIES
Mask-less, New Matrix Beam scan method Suitable for general PWB process with excellent cost-performance
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Rudolph Technologies provides automated wafer edge top and edge normal inspection with throughputs of greater than 80 WPH (300 mm). The Class 1 certified system has an approximate 10 minute set-up time to be fully optimized and production ready. Featuring on-the-fly color defect image capture and intrinsic ADC capabilities, the E25 System can automatically detect and classify defects on the entire wafer edge, from the edge exclusion area to the bottom bevel. Both brightfield and darkfield illumination are available.
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The Rudolph Wafer device combines both edge and backside inspection into one enclosure. It retains all the capabilities of the proven E25 and B20 System in one small footprint. The Class 1 certified system can automatically detect defects on the entire edge, from zone 1 to 5, and the entire backside. The ability to inspect the entire backside allows for faster root-cause analysis of zone 5 defects since such defects can migrate from the wafer interior.
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The bench|mate is an economically priced, very compact high-resolution X-ray system for a variety of inspection tasks. Its modular setup enables the customer to easily upgrade the system to meet more advanced inspection requirements.
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The ml|inspector is a high-resolution microfocus X-ray system designed for inspecting multilayer boards.
Special features:
Max. inspection area 24“ x 20“
Detail detectability of <2µ
Max. tube voltage of 100kV
Automated calculation of offset and annular ring width
Multiple-axis manipulation
Maintenance-free X-ray tube
Integrated noise suppression system
User-friendly image processing software
Easy and intuitive operation
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! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 400 mm.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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We have perfected the design & manufacturing of wide range of Fabric Inspection Machines available in various working widths which are easy to operate, technically advanced and programmable machines in the field of fabric quality control. Being developed by highly qualified engineers having vast experience of this field, our machines are equipped with all necessary features like tensionless handling, accurate length measuring, appropriate illumination, Straight roll selvedge, variable roll hardness, auto cutting etc.
! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 1000 mm.
! Machine with any input & output of Roll/ Pile/ Big Batch can be manufactured.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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MASTER MEND:-
! Unique design for comfortable & efficient mending operation.
! Top & bottom illumination for efficient mending.
! Hands free foot operated with fixed speed drive.
! Machine with any input & output of Roll/ Pile can be manufactured.
! High production efficiency with minimal operator fatigue.
! Available in various working widths.
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Allows mending, examination or inspection. All types of material successfully processed. Choice of input-roll, pile, 'A' frame, bale. Sloping or flat table with or without illumination.
Precision measurement by 'Birch' AutoMeasure. Guided roll up or plait. Optional cross cut. Doff out, with or without taping. Fault recording. Made to your specification.
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Features:
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Perfect tension during the flow of the fabric is provided using guide roll assembly, thus no hassles of nip rolls.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines
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INSPECTION MACHINE
FOR FABRICS WITH PLATFORM
Mod. ISP 220
The inspection, winding and plaiting machine with platform Mod. ISP 180 PLAIT / ROLLS,
Allows a check of the fabric quality.
Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
With the addition of a platform to allow the operator a qualitative control more near at the fabric. The winding or PLAITING process happens behind the operator.
The machine can be inserted in an automatic layout of more inspection machine with an automatic packing
Technical characteristics:
• Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
• Inclined inspection table with rear light
• Up light
• Platform
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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Features
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Extremely sensitive soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines.
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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