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INSPECTION MACHINE
FOR FABRICS DIRECTLY FROM THE RAMEUSE
Mod. ISN 220 NO STOP
The inspection, winding machine,
ISN NO STOP, allows a check of the fabric quality;this machine can be interfaced with the exit of Rameuse, or other machine kind calendar, without stop it. Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
Technical characteristics:
• Inlet fabric from J-BOX with synchronization
• Inclined inspection table with rear light
• Up light
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT
Mod. ISR 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ø500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system
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TENSIONLESS INSPECTION MACHINE
FOR ELASTOMER FABRICS WITH RELAX BELT WITH PLATFORM
Mod. ISRP 220
The inspection, winding tensionless machine
ISR 07’ TENSIONLESS,
provided of axial or tangential unwinding for big rolls, it’, an excellent machine for the elastomer fabrics.
The fabric gently comes situated, in the form of small folding, on a conveyor belt, that allows it to relax and particularly as it regards the elastic materials to resume its own elasticity. An additional conveyor belt incline ® (Exclusive Patent COMATEX) accompanies the fabric, without altering its acquired stability, to the summit of the table of inspection illuminated, where possible to view and mark the defects eventually found.
Before the end phase of winding, a special software Comatex combined to the electronic sensor of tension, it allows to maintain results of relaxation and to get rolls without residual tension.
Technical characteristics:
•Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
•Relax conveyor belt
•Patent conveyor belt
•Inclined inspection table with rear light
•Up light
•Platform
•Auto-centring winding unit
•Reading fabric tension with adjustment of the bad tensions
•Winding of the roll
•Adjustable compactness of the rolls
•ø500 mm diameter knitted fabric rolls
•3÷60 m/min. speed control without step.
Optional:
•Digital weight measuring system
•Automatic linear cut
•Wood or special light
•Comatex software for store all the faults
•Barcode labelling for more type of error
•Mark-fault one or more fault
•Doubling system in 2 or 4
•Packing system
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Rewinding, inspection and cutting machine for rolls of all kinds of fabrics (decorating textiles, fabrics for clothing industry, knitted fabrics).
Used by wholesalers for rewinding decorating textiles, upholstery, clothing and other technical fabrics.
* Maximum roll diameter 40 cm (other dimensions on request)
* Flexible and modular concept.
* One person operation
* Tilted 45° Inspection table with back lighting
* Accurate length measurement system
* Winding up station with adjustable speed control
* Power supply 230V, 50/60Hz, 1 kW
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Low-cost rewinding and cutting machine for rolls of fabrics.
Used by wholesalers.
# Fabric width up to 1800mm
# Maximum roll diameter 300mm
# One person operation
# Optiona accurate length measurement system with digital readout
# Varispeed rewinding system
# Machine dimensions 2100x 1000x 950
# Power supply 230V, 50/60Hz, 0.3kW
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Used by wholesalers for rewinding decorating textiles, upholstery, clothing and other technical fabrics.
* Maximum roll diameter 40 cm (other dimensions on request)
* Flexible and modular concept.
* One person operation
* Inspection table with back lighting
* Accurate length measurement system
* Winding up station with adjustable speed control
* Power supply 230V, 50/60Hz, 1 kW
*Several options are available as loop control device and special equipment for tensionless inspection.
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Checking - rolling - measuring machines with automatic or half automatic packing.
Main operations:
-Checking, rolling, measuring any type of cloth.
-Cloth inlet from small/big rolls and from folds.
-Cloth outlet on small/big rolls and on soft folds.
-Infinitely variable speed from 0 to 160 m/min. according to the type and the cloth to be rolled.
-Selvedge alignment of proportional photo-electric type.
-Innovative synchronisation systems of the driven cylinders allow rolling operation with constant tension of any type of cloth, needed compactness besides precise measuring.
-These machines are manufactured till max. working width of 4500 mm.
-You can add, on request, informatic control systems, fault detection, labelling, sewing unit, cutting machines, automatic elimination of second choice cloth without manual intervention of the operator, packing, etc.
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Checking - rolling - measuring machines with automatic or half automatic packing.
Main operations:
-Checking, rolling, measuring any type of cloth.
-Cloth inlet from small/big rolls and from folds.
-Cloth outlet on small/big rolls and on soft folds.
-Infinitely variable speed from 0 to 160 m/min. according to the type and the cloth to be rolled.
-Selvedge alignment of proportional photo-electric type.
-Innovative synchronisation systems of the driven cylinders allow rolling operation with constant tension of any type of cloth, needed compactness besides precise measuring.
-These machines are manufactured till max. working width of 4500 mm.
-You can add, on request, informatic control systems, fault detection, labelling, sewing unit, cutting machines, automatic elimination of second choice cloth without manual intervention of the operator, packing, etc.
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ETA™ physical test systems
Quality assurance with high precision
High productivity requires appropriate process equipment combined with efficient inline and offline quality assurance systems. In order to optimize the production process, which means balancing highest throughput and defined quality, precise measurements are of key importance.
AudioDev offers a complete family of ETA inline and offline measurement systems. Based on the core competences in Spectrometry and Laser Technology, the measurement systems generate the most precise measurements. Most systems are turn-key solutions equipped with state-of-the-art hardware and software modules, designed for easy operation.
ETA-systems belong to the most efficient and reliable process control systems installed at manufacturing facilities worldwide.
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High quality, flexible and handheld Digital Video Microscope with side viewing BGA zoom lens (4x zoom factor) and brilliant image quality for Visual Inspection, Digital Image Recording and Dimensional Measurement of BGA, uBGA, CSP and Flip-Chip packages and all other SMT or Through-Hole components on printed circuit boards.
Application:
Visual Inspection of:
- Solder joints of BGA, m BGA, CSP and Flip-Chip packages
- Solder joint of SMT and through-hole components
- Assembled PCBs
- Pads
- Solder paste and flux mixtures
- Cuts and scores
- Digital Image Recording
- Software Analysis
- Non-contact Dimentional Measurements
- Documentation and Archiving
- Real time presentation
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COMPACT HIGH RESOLUTION DIGITAL RADIOSCOPY SYSTEM.
- Real time high resolution digital radioscopy
- Dense material inspection thanks to large energy range
- Horizontal flat sample holder
- Motorized zoom axis
- Single image inspection of parts up to 24 cm long
- Very small footprint
- Ergonomic, fast and easy to use
Our equipements are customed-designed to best meet you needs.
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The XR 5 is a digital X-ray camera system of high sensitivity and high resolution in small, light, and ruggedized construction. The image converter screen is a high resolution X-ray converter foil converting X-ray radiation to visible light. The X-ray image is guided via a mirror and a lens to the CCD of a camera. This CCD camera contains a digital image memory, which is pixel-synchronous to the CCD. The camera can be exposed longer than the TV standard (20ms). This way the weak image from the phosphor screen can be accumulated on the CCD and displayed as a high quality X-ray image on a monitor. Due to its intelligent sensor the camera „behaves“ like a film. As soon as there is X-ray radiation the camera starts to expose, stores the image automatically and displays it continuously. The stored image is available on the laptop (or other displays) for further processing or analyses. Contrary to a classical X-ray image intensifier tube with a connected video camera this type of construction has only a slightly lower time resolution, but it is actually lighter, it needs no internal high voltage and it shows excellent performances with rugged applications.
Features:
- Digital system
- Software-controlled by laptop (camera & X-ray-source)
- Internal 12 bit processing
- Very good time resolution
- Software with image data base, image processing and measuring program
- PC-Laptop independent operation
- Prepared for the adaptation to manipulator vehicles40)
- Universal charging set for X-ray camera, source and X-ray generator
- Optional Wireless control and data transmission
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Remote RadEye™ Detachable X-Ray Sensor
The Remote RadEye detachable x-ray sensor is designed to fit into small spaces where a complete imaging camera won’t fit. Available with either a RadEye1, RadEye2 or RadEye HR sensor head, the Remote RadEye module sits at the end of a detachable cable that can reach into tight corners. The camera electronics are mounted in a separate enclosure which can be placed up to one meter away. While designed for portable NDT applications, the Remote RadEye can also be used in fixed installations.
The Remote Sensor head consists of a rugged, light-tight enclosure that is only slightly larger than the sensor itself. All standard versions of the RadEye1 and RadEye2 sensors are available, covering both the 10-50kV and 10-160kV energy ranges. A special high-resolution sensor - the RadEye HR - is also available for use with x-rays up to 90kV. A shielded 1m cable (or a pair of cables for the RadEye2) connects the sensor head to the electronics module, which contains either a high-speed digital frame grabber interface or a microprocessor-controlled USB interface.
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The first combined X-ray inspection system that fulfils all Weights and Measures regulations
The X-ray CombiWeigher represents a breakthrough in modern product inspection offering exceptionally high quality standards to meet the needs of the food processing and pharmaceutical industries. It is a complete product inspection combination system which not only performs highly accurate over and underweight checkweighing but also simultaneously inspects your products for foreign bodies – such as glass, metal, stone and high density plastic – using the very latest state-of-the-art X-ray and checkweighing systems.
The innovative and highly versatile XS3 AdvanCheK X-ray CombiWeigher is built to the highest safety standards in the industry and is compliant with IRR 1999. The HACCP compliant stainless steel (V2A) design, with sealing up to IP65, meets strict hygiene standards and requirements, making this system suitable for use in harsh working environments with a regular hygiene cycle.
A time and money saving combination
The effective combination of the two technologies in one system ensures that you will save both time and money in your production processes: the single multilingual 15” colour touchscreen user interface, with multi-level passwords and user profiles, is the central point for set-up and article management for both technologies, helping reduce possible operator errors and ensure faster production changeover thus minimising downtime. In addition, by using one compact system instead of two separate units, the time and costs associated with line integration, operator training and documentation are also vastly reduced.
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The TapTone 4000-DSC - Dual Sensor Compression (DSC) system is designed to inspect a wide variety of flexible containers for micro leaks. The design incorporates our patented dual sensor technology and high speed compression belts for improved accuracy and container handling. The system was designed for harsh, wet environments, like those found in the dairy industry. When combined with the optional X-ray sensor, the system can also perform fill level inspection.
X-ray Technology - measures the product fill level in steel, aluminum, glass, plastic and paper containers. An X-ray tube is used to produce a low-energy X-ray beam. The X-ray beam penetrates the side of the container in the area of the fill level. An X-ray detector is positioned on the opposite side of the container to measure the intensity of the beam after it goes through the container. The intensity of the beam is then compared to acceptable energy levels to determine the relative fill level of each container. The X-ray sensor is used to measure both overfilled and under filled products in all types of containers.
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Designed to meet a wide range of rigorous needs of the electronics, automotive, telecom, medical devices, military and aerospace industries, the versatile Y.Cheetah offers unmatched high-level performance at previously unknown ease of operation. The comprehensive expertise acquired by Feinfocus - the pioneer of microfocus X-ray inspection technology with more than 2500 system installations worldwide - steered the development of the high-end versatile inspection solution, the Y.Cheetah. The result is a high performance X-ray solution that is easily adapted to continuously changing inspection needs. An unmatched manipulation concept supported by smart technological solutions for 1-click operation lead to ultimate system flexibility and highest quality imaging. The Y.Cheetah system is the most efficient solution for advanced yet effortless real-time microfocus inspection ranging from manual single part to automated series applications.
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The TapTone 100 on-line inspection system incorporates various sensors for detecting defects in cans, bottles and jars. The system has a simple design and is extremely cost effective. A single conveyor mount configuration houses the control electronics and plug-in connectors to accommodate up to seven different inspections. The “all-in-one” design requires minimal line space and no floor space, which is especially important for crowded production lines. A menu driven keypad with 6 keys provides a simple-to-use interface. Self-diagnostics are utilized for continuous monitoring of machine performance. This system can be used as a dud detector but has many other features due to its multi-sensor capabilities.
Proximity Technology - The TapTone 100 utilizes a proximity sensor to measure vacuum in containers by measuring the lid deflection. The proximity sensor produces a continuous magnetic field that monitors the distance to the metal lid and produces a proportional analog voltage. The continuous proximity signal is digitally sampled to produce a merit value of the lid profile. The profile value is then compared to user-set limits. Containers with lid deflection outside these limits are rejected. This technology can be utilized on metal cans, glass jars and bottles.
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ATLAS70 is a multi-sensor system for comprehensive mapping of tunnel walls. It includes a visible channel (laser), an infrared channel, a laser profilometer and an odometer.
The aim is to precisely locate and record possible cracks, water infiltrations and electrical cable overheating.
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The Case Tracker pressure/vacuum monitoring system is used to test the integrity of a wide variety of food and beverage products. This user friendly system is designed for non-contact, non-destructive, 100% automatic container inspection through a sealed cardboard and/or shrink wrapped case.
The primary function of the Case Tracker is to inspect containers in closed cardboard or shrink-wrapped cases for loss of pressure or vacuum. Any case with a container(s) that fall outside user set limits will be rejected. In many applications, the Case Tracker will detect defects other than low pressure or vacuum. Some examples are gross swollen cans, missing containers, dented cans, missing lids, popped safety buttons, or broken bottles.
There are two configurations from which to choose. The first style is an on-line system, which mounts to an existing conveyor usually located after the case packer system. This system is compact and easy to integrate to an existing conveyor. An optional rejection system is available as well as an optional spray marker system to mark the location of defective containers on the outside of the case for easy identification and rework.
The second configuration is a self-standing system with a six-foot inspection conveyor. A typical application for this system is in the warehouse area. This system may have wheels for easy movement to remote areas of the warehouse. There are optional infeed and exit conveyors for ease of palletizing and depalletizing. An optional case rejection system with high speed push rejector is also available for this system.
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Portable X-ray systems made by YXLON are compact, low weight, constant potential X-ray systems.
The portable X-ray systems are extremely well designed for rough in-field X-ray inspection, but can equally well be used for applications in exposure rooms and in real-time X-ray cabinet systems. Our portable X-ray systems are optimized for industrial inspection purposes. Due to high frequency technology, the portable X-ray systems produce an extremly stable X-ray output. At the same time, the portable X-ray units are characterized by high ease of use.
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GE Inspection Technologies is the world's leading developer of ultrasonic instruments, testing machines, transducers, and software for industrial applications requiring internal defect detection and sizing. GE Inspection Technologies' nondestructive ultrasonic testing solutions will meet the critical requirements of your unique application and deliver productivity, quality, and safety.
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BGA.Inspector
The endoscopic inspection system BGA.Inspector permits really easy control of BGAs to flip chips.
The comfortable and easy to assemble XY-table with sample holder facilitates fast inspection. The modular HD design for various types of endoscopes delivers images in brillant quality. The high-power LEDs can be adjusted to exactly illuminate the inspection object with individual settings for front and back light respectively.
Advantages
• for various types of endoscopes
• endoscope may be rotated independently of back light
• XY-table with fine adjustment
• magnetic sample holder
• high-tech camera system for high resolution images
• illumination by high-power LEDs (front and back light)
• all degrees of freedom
• upgrade to professional system possible
• safe investment thanks to modular design
• for use with standard PC*
Options
• various camera systems
• special lenses
• traceability software
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Through work with EPRI and various utilities, Foster-Miller has designed a specialty minimally invasive system for performing difficult visual inspections in gas turbines. Most gas turbine operators have used borescopes or videoscopes to inspect their equipment and are well aware of their limitations. Borescopes are too stiff to do a variety of inspection tasks, and videoscopes are too flimsy to be pushed very far into combustion cans or up rows of blading. Our custom-engineered tool overcomes these difficulties to provide access to the entire turbine from a few easily accessed ports, resulting in cost savings and reduced downtimes.
To perform a complete combustion system inspection, for example, conventional systems require a great deal of combustor disassembly, making them impractical. Our inspection system can be maneuvered throughout the entire combustion system through the easily accessed flame detector and spark plug ports.
From these access points, the tool can then be maneuvered up and down each combustion can from the fuel nozzles at one end to the first stage nozzles at the other end. The tool can go from can to can by using the cross-fire tubes connecting them. No other tool has the combination of stiffness and flexibility required.
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Foster-Miller%u2019s CECIL® articulated robots were developed in the late 1980s under contract to the Electric Power Research Institute, Consolidated Edison and Public Service Electric & Gas to provide nuclear environment robotic inspection and cleaning capability within the tube bundle of steam generators used in nuclear power plants.
Using a flexible lance, the teleoperated robot allows access to remote steam generator locations. It uses 10,000 psi water jets to remove hard and soft sludge deposits while the operator remotely controls the operation via video feedback. The robot is installed through an inspection handhole in the generator and moves throughout the lower region of the tube bundle.
CECIL® articulated robots provide nuclear environment robotic visual inspection tools, contaminant sampling and foreign object retrieval in addition to cleaning. All operations are controlled remotely. CECIL® robots are designed to be operated in restricted high radiation environments by personnel in protective clothing.
Systems have been delivered and are currently used in nuclear plants in Japan, Korea, France and Canada as well as in the United States. We team with Westinghouse to provide CECIL® robot services to domestic nuclear utilities.
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Foster-Miller performs minimally invasive inspections of oil-filled power transformers with custom-engineered equipment of our own design. Utilities can use this service to diagnose incipient and actual faults in their transformers without undertaking the costly process of draining tens of thousands of gallons of oil and exposing the transformer%u2019s interior to damaging air and moisture.
Although there are many noninvasive methods for testing transformers, a visual inspection offers the most reliable, and often the only, way to evaluate the severity of problems that could result in costly equipment failure.
Our transformer inspection system uses proprietary minimally invasive technology to deliver a broadcast quality video camera and a powerful lighting system to any area inside a suspect transformer. Conventional video inspection systems do not have the lighting necessary to see through service-aged transformer oil, nor are they maneuverable enough to carry themselves over large, unsupported gaps or through difficult, serpentine paths.
We offer the in-oil inspections primarily as a service in the US and Canada in partnership with TJH2b, a well-known analytical laboratory that provides transformer diagnostic expertise to complement our inspection capabilities. We sell inspection systems to foreign clients for whom the service model is not economically viable. We also sell a %u201Cdry%u201D inspection system designed for substation inspection applications.
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The surface quality of a product - particularly in the automotive industry - constitutes an important criterion for the customer and is generally seen in close relation to the quality of the overall vehicle. Even inevitable disturbances at the early production stages prior to applying the paint work (e.g. in the press shop or body shop) may cause defects such as dents, bumps, sink marks, etc. which might not be visible to the eye while the vehicle is still unpainted. On a high-gloss paint surface, however, even the slightest irregularities are clear to see with incident light from the proper angle, and constitute a reduction in quality. Particularly the intense competition among manufacturers demands an increase in the surface quality in conjunction with continuously decreasing production costs.
The target freedom from defects is time-consuming and labor-intensive to achieve for automobile manufacturers. It is not 100 % possible through conventional means so that defects that have gone unnoticed during the production process generate very high rework costs. Now, the early and complete detection of surface defects with the effective ABIS II high-precision surface inspection system opens up new perspectives in quality assurance.
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Fault Detection, Surface Inspection
KW TRIO
Your demands for a reliable and flawless detection of extrusion faults and surface defects are ever increasing. This applies to extrusion, jacketing, enameling, drawing, and many other areas. For this reason the use of optical fault detectors ("lump detectors") is very popular. These photometric detectors are able to detect small lumps, neckdowns, and other defects on wires, cable, tubing etc., without being influenced by product parameters, line speed, vibration etc.
Important Features:
-3 times higher detection reliability (TRIO models) than conventional 2 axis systems
-Theoretically unlimited life expectancy
-Non-sensitive to stray light
-Flexible mounting concept
-Integrated air curtains for cleanliness of windows
-Defect classification and printout
-All data ports like RS-232, RS-422 and RS-485 as well as analog and PROFIBUS DP are available.
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Location And Inspection
* The RIDGID SeeSnake® is rugged and maneuverable.
* The NaviTrack II and the NaviTrack Scout are the easiest to learn and use. Ideal for those primarily locating sondes.
* SeekTech provides confident locating of utility lines.
* Best-built, best-backed cameras and locators on the market.
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Error spectrum
- Cracks and scratches
- Spirals, chatter marks and burn marks
- Pores, blowholes and scrapings
- Dull areas
- Polishing shades
- Impact damages
- Chromium plating error
- Simple handling and steady classification
- Error type classification regarding size, shape, position and any combination thereof
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Features:
Eliminates Damage to Embossing Rolls
Monitors the entire width of the embossed web as it leaves the embossing rolls
Alarm signal can alert operator, automatically shear the paper ahead of the embossing roll or automatically stop the machine
Uses up to three pairs (transmitter/receiver) of MICROSONIC® ultrasonic thru-beam sensors
Microsonic® Thru-Beam Web Sensing System
Web inspecting applications
This innovative sensing solution is applicable to industries that convert plies of materials into embossed napkins, paper towels, plastic-lined paper table cloths and other consumer products. The Model SS100 Web Sensing System uses MICROSONIC®, thru-beam sensors to eliminate the costly problem of broken plies wrapping around, heating up and damaging embossing rolls, as well as the resulting downtime required to make necessary repairs. False trips or no trips at all resulting from dusty environments, or problems associated with sensors not immune to changing colors and materials, are also eliminated.
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