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The laser-line profile sensor, scanCONTROL 2800, makes use of the triangulation principle for two-dimensional acquisition of profiles on a variety of different target surfaces.
In contrast to familiar point laser sensors, a line optical system projects a laser line onto the surface of the object to be measured. The back scattered light from the laser line is registered on a CMOS array by a high quality optical system. Along with distance information (z-axis), the controller also calculates the true position along the laser line (x-axis) from the camera image and outputs both values in the sensor's two-dimensional coordinate system.
A moving object or a scanning sensor will generate a three-dimensional representation of the object.
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PROFILEMASTER®
Profile Measurement
In-Line Profile Measurement using «Light Section» Principle and Machine Vision
Outstanding Advantages
-Measurement of profile during the production
-Continuous process control
-High measurement accuracy
-Management of production machinery
-Clear display of the measuring values
-Complete data logging
-Quick Return of Investment (ROI)
PROFILEMASTER
The dimensions or even the complete cross-section of profiles made of metal, plastics or rubber must be continuously measured and monitored in the manufacturing process. Normally, samples are measured on a profile projector or similar apparatus and the results are registered. This method is involved and does not yield a continuous quality control. Furthermore it can be inaccurate because there are many steps in the procedure where an exact and careful handling is necessary. The optical in-line measuring technology using standard laser diameter gauges or CCD cameras cannot measure indented or concave parts of the profiles such as connecting rails, grooves etc.
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T-SCAN
The system is suggested for on-line measurement of the thickness profile in blown film extrusion systems with oscillating or rotating head and/or takeoff.
MAIN FEATURES
- Measuring range from 10 to 200 micron.
- Alarms and diagnostics in text format.
- Flashing alarm indicator (option available for stand-alone systems only).
- Provides the data necessary for quality assurance.
- Minimum maintenance required.
EASE OF USE
Easy to use , only input of the target thickness and tolerance values is required.
ACCURATE
- Measuring accuracy 0.1 micron.
- Accuracy in a range from 10 to 200 micron better than 2%.
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The Series 4000 Capacitec® amplifiers and racks were designed to offer the best signal to noise ratio and wide band width response options in a simple modular package. The 4000 Series was built upon our 20 year proven foundation of 3000 Series amplifiers (3101-SP, 3200, 3201-SP) still in operation. Utilization of individual pins in a 32 pin DIN connector increases reliability for more industrial applications where vibrations are present. The small Euro-style 2U size boards have appeal for small portable packaging as well as high (but lightweight) density applications. When coupled with Capacitec® non-contact displacement probes, they produce a linear output voltage proportional to the gap spacing between the probe and a ground plane. The systems are designed to produce stable and reliable operation with excellent gain and zero shift stability with respect to changes in ambient temperature. Stability is achieved with a digitally derived sine-wave oscillator, having a crystal clock as the frequency reference.
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FQA - Film Quality Analyzer
Extrusion line for Determination of Film Quality
Stand-alone extruder KE 30 with Film quality analyzer and FSR
The Film Quality Analyzer measures the transparency and optically checks the quality of blown or flat films on a laboratory or production scale. The instrument detects in-line and differentiates between
- black specks
- gels
- fisheyes
- holes
These faults are classified acc. to their type and allocated to size classes.
The film is assessed on the basis of the number of faults and their size distribution.
Evaluation is done automatically through a comfortable Windows® 9x or NT software.
All data are stored in a database and can be imported by commercial programs.
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Sprint CNC™ fits on a workbench and provides stage travels as large as 12" x 12". Use the handy joystick to move the part and optics. Precise autofocus speeds throughput and improves repeatability. Run programs for all your parts to keep your quality in control.
Sprint CNC Features:
- 0.5-micron XYZ axis scales
- LED back light
- VectorLight™ ring light
- Optional LED on-axis illumination
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We have perfected the design & manufacturing of wide range of Fabric Inspection Machines available in various working widths which are easy to operate, technically advanced and programmable machines in the field of fabric quality control. Being developed by highly qualified engineers having vast experience of this field, our machines are equipped with all necessary features like tensionless handling, accurate length measuring, appropriate illumination, Straight roll selvedge, variable roll hardness, auto cutting etc.
! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 1000 mm.
! Machine with any input & output of Roll/ Pile/ Big Batch can be manufactured.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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Next Dimension - ND300
Designed to maximize uptime and throughput, the ND300 gear measurement system includes:
- Intuitive, user-friendly navigation based on the Microsoft Windows® software platform, making it easy to use, reliable, customizable and easily upgraded
- The ability to measure a gear or related features in relation to functional datums and/or compare measurements to manufacturing datums thus eliminating the need for expensive tooling or fixtures
- A modular design approach to the hardware and software allowing for easy system upgrades and expansions
- The ability to compare output results in multiple gear standards simultaneously
- Complete user control over the format of the analysis reports generated - the user can choose to plot profile, helix, index, pitch, and tooth thickness along with standard analyzed parameters and accuracy class all on one page!
- True 3D measurements in an error-compensated work envelope produced by PECo’s proprietary data acquisition algorithms and Renishaw® 3D probe technology
- A 3-year warranty and world-class service and support
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Low-cost rewinding and cutting machine for rolls of fabrics.
Used by wholesalers.
# Fabric width up to 1800mm
# Maximum roll diameter 300mm
# One person operation
# Optiona accurate length measurement system with digital readout
# Varispeed rewinding system
# Machine dimensions 2100x 1000x 950
# Power supply 230V, 50/60Hz, 0.3kW
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The double flank gear rolling inspection is an easy and quick inspection method for gears. The inspection process can be carried out on the shop floor. It immediately enables the user to evaluate gears with regard to the total errors caused in production.
The double flank gear rolling inspection is, if used with modern evaluation equipment such as a PC, hardware and software, a very efficient and quick way of ensuring quality without any problems.
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Our multipoint measuring devices, measuring computers and measuring machines are used for measuring engine, gear and chassis components. With the HOMMEL GAUGELINE we offer our customers dimensional measuring methods which can be integrated individually in the production processes.
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Universal Gear Tester GMX 275, the accurate and fast solution for Gear analysis.The GMX 275 covers a wide range of applications for the gearing world up to 275 mm OD.
- High accuracy gear measurement with a Class 1 gear tester.
- Fast and effective through integrated Power PC technology
- Wide range of applications for gears and gear tools for guaranteed success.
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Checking - rolling - measuring machines with automatic or half automatic packing.
Main operations:
-Checking, rolling, measuring any type of cloth.
-Cloth inlet from small/big rolls and from folds.
-Cloth outlet on small/big rolls and on soft folds.
-Infinitely variable speed from 0 to 160 m/min. according to the type and the cloth to be rolled.
-Selvedge alignment of proportional photo-electric type.
-Innovative synchronisation systems of the driven cylinders allow rolling operation with constant tension of any type of cloth, needed compactness besides precise measuring.
-These machines are manufactured till max. working width of 4500 mm.
-You can add, on request, informatic control systems, fault detection, labelling, sewing unit, cutting machines, automatic elimination of second choice cloth without manual intervention of the operator, packing, etc.
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DeFelsko, a U.S. manufacturer of coating thickness gages and inspection instruments, offers a variety of instruments designed specifically to meet the paint industry’s requirements.
The popular PosiTector® 6000 Coating Thickness Gage has new tougher, smarter features. Still simple, durable and accurate, the American made PosiTector® 6000 retains all of its simplicity and functionality for measuring coatings on all metals.
Tough new features include large impact-resistant Lexan® display, IP5X ingress protection and protective rubber holster. As always, tough probes, robust housing and a strong warranty make the PosiTector® 6000 the right choice for coating applicators, inspectors, platers, anodizers and more. A wide range of probes are available for a variety of applications.
DeFelsko’s revolutionary PosiTector® 200 Series gages measure coatings on non-metals such as wood, concrete, fiberglass and more. Specifically designed to measure coatings including paint, powder, varnish, etc, the PosiTector 200 is an affordable choice to quickly and accurately check coating thickness.
DeFelsko also offers quality inspection instruments including the Digital PosiTest Adhesion Tester, the NEW PosiTector Dew Point Meter with available Magnetic Surface Temperature Probe Kit (optional) and PosiTector Ultrasonic Thickness Gage with your choice of standard or multiple echo-thru paint gages.
Call DeFelsko at (800) 448-3835 or visit our website at www.defelsko.com to get assistance selecting the optimal instrument for your application or to request brochures of any of our quality gages.
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The COULOSCOPE CMS (Coulometric Measuring System) uses the coulometric method for measuring coating thickness. New design features include a large, easy to read LCD display, an intuitive menu-driven operator system, the new V18 measuring stand that allows automatic filling and emptying of the cell by pump control as well as additional SPC capabilities.
The instrument is ideal for measuring the thickness of virtually any metallic coating on a metallic or non-metallic substrate, including multiple coatings. It is used in applications where non-destructive methods cannot or need not be used.
The COULOSCOPE CMS, accurately measures metallic coatings in the range of 0.05 - 40 µm. The unit is capable of storing hundreds of predefined coating/substrate applications from single coatings such as zinc on steel up to triple coatings like chromium on nickel on copper on plastic. Multiple storage memories allow thousands of measurement values to be recorded and saved.
An RS232 interface allows the stored data to be printed or downloaded to a PC.
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CMI900 - For Measurement of Coating Thickness and Material Composition
CMI900 is a cost effective, high performance XRF analyser for measurement of coating thickness and material composition.
- Measure the thickness and/or composition of plating, coating, thin films
from Ti to U
- 5 layers / 15 elements / Common elements correction
- Composition analysis of up to 15 elements simultaneously
- Measurement method according to ISO 3497, ASTM B568 and DIN 50987
Applications:
- Multi-layer Metallic Coating Thickness Measurement
- Alloy Identification and Chemistry Analysis
- Plating solution analysis
- Gold karat assay
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Thickness Gauge to determine the material thickness of all non-woven fabrics. With these instruments the most popular checking methods can be applied for textiles, felt, geomaterials, paper, floor coverings, leather, foils, rubber etc. according to international standards DIN, EN, ASTM and ISO
- Hand and desktop devices
- Analog und Digital thickness gauges
- Resolution up to 0.001 mm
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The Verimet U1000 System is a Modular Automatic Universal Instrument (MAUI) designed to perform gaging, nondestructive eddy current testing, and other real time measurement data acquisition operations. The U1000 replaces all the eddy current and gaging instruments previously sold by K. J. Law Engineers over the years with a single modular instrument system having all their capabilities and more. The U1000 can perform eddy current testing from ultra-high frequency flaw detection to low frequency hardness verification and case depth prediction. Its gaging capabilities process input from LVDTs and Air Circuits to perform difficult dynamic measurements, and includes advanced filtering and spindle-compensation capabilities. The U1000 was developed using the latest hardware and software standards to allow it to integrate with other devices and systems and to evolve with emerging standards.
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Versatile and accurate instrument for measuring the thickness of organic coatings on all base materials such as paints and lacquers on wood, plastics or metal. For measurement, a taper hole is bore into the surface to be measured by microscope (wedge cut principle).
Measuring ranges:
2...200 µm, 3...300 µm, 5...500 µm, 10...1000 µm
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Universal coating thickness gauge working on the coulometic principle to measure virtually all types of electroplated single or multilayer coatings such as chrome, nickel, cadmium, brass, silver, tin and zinc on metal or non-metal substrates.
This technique simply involves the removal of a small, almost invisible area of coating material. The substrate itself is not affected.
More than 70 combinations of coating and substrate can be measured with the standard equipment.
Measuring range: 0,05... 75 µm
Statistical evaluation with display of mean value, standard deviation, coefficient of variation, number of readings, highest and lowest single reading.
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Technical Highlights:
– Accuracy:
• Standard: 3 % of the
measured value
• Offset-Accur: 1 % of
the measured value
– Compact and robust
design for everyday use
Offset-Accur: This function allows you to
adjust the instrument precisely on the locally
measured range by a two-point calibration
(base plate and calibration foils). This results
in a superior accuracy of approx. 1 % of
the measured value.
Size: L 131 x B 65 x H 28 mm;
Weight: 81 g
Minimum measuring area: 6 mm
Minimum base thickness: 0.3 mm
Auto-Power-Off function
Selectable measuring
units: metric, imperial
Power supply 4 x 1.5V AAA
Battery
Base plate and calibration
foils included
Resolution of TC F and N
models: 0,1 m 100 m
Data Output to PC
– RS 232C Output included
– Option: Software and cable
to PC ATC-01: 80,– €
TC 1250-0.1 FN-car
specially designed for the
automobile industry:
– Automatic recognition of
measuring mode (F or N):
„point and shoot“
– Only one button – easy to
operate
– Optional ranges: 200 m –
15000µm
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Technical highlights:
– Remote Sensor for easy
acceess to the test point
– Accuracy:
• Standard: 3 % of the
measured value
• Offset-Accur: 1 % of the
measured value
Offset-Accur: This function
allows you to adjust the
instrument precisely on the
locally measured range by a
two-point calibration (base
plate and calibration foils).
This results in a superior
accuracy of approx. 1 % of
the measured value.
Size: L 131 x B 65 x H 28 mm;
Weight: 81 g
Auto-Power-Off function
Selectable measuring units:
metric, imperial
Resolution of TC F and N
models: 0,1 m 100 m
Power supply 4 x 1.5V AAA
Battery
Base plate and calibration foils
included
Data Output to PC
– RS 232C Output included
– Option: Software and cable to
PC: ATC-01: 80,– € net
External sensor for better
access to the test object
(Cable length: 1 m)
External sensors with other
measuring ranges are available
on request
Selectable measuring units:
metric, imperial
Min measuring area: 6 mm
Min base thickness: 0.3 mm
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Technical Highlights:
– External Sensor to access
the test object easily
– Accuracy: 0.5 % of the
measured value + 0.1
Size: L 120 x B 62 x H 30 mm;
Weight: 164 g
External sensor for better
access to the test object (Cable
length: 1 m)
Power supply 4 x 1.5V AAA
Delivered in a
hard carrying
case
Control plate for calibration
included
Data Output to PC
– RS 232C Output included
– Option: Software and cable
to PC
ATD-01: 80,– € net
Selectable measuring units:
mm, inch
Auto-Power-Off Function
Accessories:
– External Sensor 5 MHz ø
6 mm for thin material
probes: Measuring range
(steel) 1.0 – 50.0 mm
ATB-US 01: € 150,– net
– External Sensor 5 MHz ø
12 mm for hot (temperature)
probes: Measuring range
(steel) 1.0 – 225.0 mm at normal
temperatures; 4.0 – 100.0
at operating temperatures up
to 300 °C
ATB-US 02: € 295,– net
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21PlusTM is the ultimate measurement and control system and the highest performance gauging platform available to the industry. It incorporates the deep experience born of EGS’ CIMLine, Tracerlab, LFE, Soter and System 21 heritage and embeds it in a wholly new electronic package.
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With highly demanding requirements to maintain glass thickness in the micron and sub-micron ranges for many applications, only the most accurate sensors will do. Using special laser lighting and image processing software to extract thickness information from the image of the laser beam as it passes through the glass, accurate measurements are achieved in real time, with sensors able to deliver instant data throughput.
Our Glass applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs.
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GAPMAN®
Portable Electronic Feeler Gage
GAPMAN is the world's first high precision, non-contact, portable electronic gap measurement gage. It features a dual capacitive sensor for position-compensated measurement and easy insertion into very narrow gaps down to 0.009" (0.23mm) in a wide range of parallel and roller gap applications. Microprocessor based and application software driven, GAPMAN records and stores data points for easy transfer to SPC and other quality systems. Additional information is available.
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ElektroPhysik's rugged thickness gauge family has been designed and built to satisfy the roughest industry conditions.
Measuring range: 0.63 ...500 mm/ 0,025... 19,999'' in steel, depending on material and surface
Velocity range: 1250 ... 10000 m/sec
Measuring rate: 4 readings per sec. for single point measurements or 16 per sec. in Scan Mode
MiniTest 405 with internal data logger, alarm and differential mode, RS-232 interface
MiniTest 406 additionaly with echo-echo mode: In order to inspect blind wall pitting and internal flaws, the gauge measures through painted or coated materials (measuring range echo-echo mode: 2,54 ... 25,4 mm / 0,1 ...1 '').
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Portable thickness measuring device that offers the capability to precisely measure materials up to 10 mm thickness. The MiniTest FH 7400/7200 provide easy, non-destructive and highly accurate thickness measurement of all types of non-ferrous products, regardless of their size, shape and material. It is ideal for applications where accurate measurements of sharp corers, small radii and/or complex shapes are required.
- high accuracy through sensor-integrated digital signal processing (SIDSP)
- measures up to 10 mm, two sensors with hardened probe tip available
- menu-controlled user interface
- context-sensitive on-line help
- large, easy-to-read display
- multi-point calibration up to 5 points
- up to 20 data points per second
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Cygnus MINI ROV MOUNTABLE
Multiple Echo Ultrasonic Thickness Gauge
The mini ROV mountable thickness gauge has been specifically designed to be mounted onto small inspection ROVs with or without a manipulator facility. Designed in conjunction with VideoRay, the gauge will allow the operator to carry out thickness measurements in areas that have previously been unfeasible using large ROVs or divers, such as inside pipelines.
The unit is pressure tested to 500 m. Dedicated software displays the time, date and thickness measurements on the surface and all of these can be stored.
Features
• Pressure tested to 500 m depth
• Optional dedicated probe holder to allow measurements on
• curved or flat surfaces
• Small, lightweight and easy to install
• Only one twisted pair is required to transfer the data to the surface
• Power supply taken locally from the ROV
• The probe does not need to touch the surface under test, as measurements can be taken through 5 mm of water
• Readings are not influenced by the probe orientation
• Dedicated software for displaying the measured results, storing the measurements and setting the calibration of the gauge
Applications
• Designed specifically to mount onto small inspection ROVs
• Metal thickness and corrosion checks on offshore structures, ships and wrecks
• Safety corrosion monitoring of pipelines and storage vessels
• Metal thickness / wear checks on jetties, dock gates, piers and pilings
• Ships classification surveys
• Maintenance and safety checks on bridges
For more information, please visit www.cygnus-instruments.com
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