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The laser-line profile sensor, scanCONTROL 2800, makes use of the triangulation principle for two-dimensional acquisition of profiles on a variety of different target surfaces.
In contrast to familiar point laser sensors, a line optical system projects a laser line onto the surface of the object to be measured. The back scattered light from the laser line is registered on a CMOS array by a high quality optical system. Along with distance information (z-axis), the controller also calculates the true position along the laser line (x-axis) from the camera image and outputs both values in the sensor's two-dimensional coordinate system.
A moving object or a scanning sensor will generate a three-dimensional representation of the object. |
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Technical short description Scan 200:
1. This concerns a particularly developed highly precise parallelism measuring instrument.
2. The procedure carriage is based on a proven air Vacuum storage and guarantees highest rehollow accuracy.
3. The equipment can be supplied in each palpation length.
4. At the höhenverstellbaren cross beam two fine-adjustable tracer mounting plates are appropriate, which are Messeinsätze as small cylindrical rollers implemented.
5. The equipment can be used by the complete protective cover also in the production area. |
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| Scanning Frames are a critical factor in making a profile measurement. If the material is not presented to the sensor in an accurate and repeatable way, you will not be able to get the most accurate and repeatable measurement. This is why NDC places emphasis on engineering and producing the most accurate scanning frames in the industry. Our scanning frames' registration performance, coupled with our sensors' accuracy and repeatability, give you the most accurate profile measuring tool available. |
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Fully-automated and high-accuracy 3D inspection and measurement systems.
Half- and Full-Bridge Configurations are also Available, with a Wide Range of Stage travels & Optical Illumination Configurations.
These Systems are Built Around the Power & Easy-to-Use VisionGauge® OnLine AOI software :
Using the powerful and easy-to-use VisionGauge® OnLine software package, these systems have a simple and intuitive Windows™ interface and include a wide range of fully-integrated tools for imaging, automated optical inspection (i.e. AOI) measurements, qualitative Pass/Fail inspection, pattern matching, Optical Character Recognition & Optical Character Verification (i.e. OCR & OCV), statistics, databasing, reporting and much, much more!
Advanced software tools include: robust and very accurate Auto-Focus, wide range of advanced edge-detection based sub-pixel-accurate measurement tools, automatic registration tools, powerful, rotation independent pattern matching tools, color verification tools, "Counting & Sizing" (i.e. "blob analysis") tools, power zoom and programmable computer-controlled illumination,.
These systems include a wide range of analysis and measurement tools to allow you to successfully solve a wide range of inspection and measurement machine vision applications.
These systems are very easy to program. Everything is done using the mouse & joystick, through VisionGauge's® intuitive graphical user interface.
Quickly and easily review results, view images of "pass" or "fail" parts, export data to Excel or any other application, built-in SPC (with graphs as well as numerical & pass/fail statistics), etc... |
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Measurement repetition accuracy from ±3 µm
Graphic user interface visiTeach® for creating and storing new inspection and test sequences
Easy and precise positioning of the specimens with universal holders (glass L and V rails)
Data provision for creating test reports
Suitable for use under workshop conditions
The specimens can be tested and measured according to the following criteria:
General presence check
Thread present
Thread root, thread lead, external thread diameter
Check for foreign parts and chips
Measurement of the external shape, i.e. length, diameter, area, chamfer, radii, thread, angle, grooves, cones, number of cogs on cogwheels etc.
Centricity test |
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| Roll scan inspection means that gears are scanned in rolling contact with a special inspection gear. The instrument combines the simple, robust and temperature stable design of the single flank gear rolling inspection with the greatest information density of modern coordination measuring technology, yet the measuring time remains short. |
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SMAC unique electric actuator configuration such as mini inline XYZ gauging systems gives you the capability of 100% parts inspection (eliminating bad parts) and correction through immediate feedback and adjustment i the manufacturing process. Volumes up to 100 cubic mm can be covered by a single system.
The actuator systems can measure so many features - external & internal dimensions, threads, bores, grooves while checking for burrs at the same time. All this done in normal ie. dirty environments. SMAC measurements can easily be correlated to be manual gauge methods, the "GAUGE CORELLATION."
SMAC offers solutions to the greatest challenges facing auto parts suppliers- 100% perfect parts.
Please contact us for more information. |
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DeFelsko, a U.S. manufacturer of coating thickness gages and inspection instruments, offers a variety of instruments designed specifically to meet the paint industry’s requirements.
The popular PosiTector® 6000 Coating Thickness Gage has new tougher, smarter features. Still simple, durable and accurate, the American made PosiTector® 6000 retains all of its simplicity and functionality for measuring coatings on all metals.
Tough new features include large impact-resistant Lexan® display, IP5X ingress protection and protective rubber holster. As always, tough probes, robust housing and a strong warranty make the PosiTector® 6000 the right choice for coating applicators, inspectors, platers, anodizers and more. A wide range of probes are available for a variety of applications.
DeFelsko’s revolutionary PosiTector® 200 Series gages measure coatings on non-metals such as wood, concrete, fiberglass and more. Specifically designed to measure coatings including paint, powder, varnish, etc, the PosiTector 200 is an affordable choice to quickly and accurately check coating thickness.
DeFelsko also offers quality inspection instruments including the Digital PosiTest Adhesion Tester, the NEW PosiTector Dew Point Meter with available Magnetic Surface Temperature Probe Kit (optional) and PosiTector Ultrasonic Thickness Gage with your choice of standard or multiple echo-thru paint gages.
Call DeFelsko at (800) 448-3835 or visit our website at www.defelsko.com to get assistance selecting the optimal instrument for your application or to request brochures of any of our quality gages. |
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| The Verimet U1000 System is a Modular Automatic Universal Instrument (MAUI) designed to perform gaging, nondestructive eddy current testing, and other real time measurement data acquisition operations. The U1000 replaces all the eddy current and gaging instruments previously sold by K. J. Law Engineers over the years with a single modular instrument system having all their capabilities and more. The U1000 can perform eddy current testing from ultra-high frequency flaw detection to low frequency hardness verification and case depth prediction. Its gaging capabilities process input from LVDTs and Air Circuits to perform difficult dynamic measurements, and includes advanced filtering and spindle-compensation capabilities. The U1000 was developed using the latest hardware and software standards to allow it to integrate with other devices and systems and to evolve with emerging standards. |
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Universal coating thickness gauge working on the coulometic principle to measure virtually all types of electroplated single or multilayer coatings such as chrome, nickel, cadmium, brass, silver, tin and zinc on metal or non-metal substrates.
This technique simply involves the removal of a small, almost invisible area of coating material. The substrate itself is not affected.
More than 70 combinations of coating and substrate can be measured with the standard equipment.
Measuring range: 0,05... 75 µm
Statistical evaluation with display of mean value, standard deviation, coefficient of variation, number of readings, highest and lowest single reading. |
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OSPrey800 - A revolution in OSP thickness measurement
OSPrey800This instrument measures Organic Solderablity Preservative (OSP) thickness on the individual pads of real-time production boards. The ability to target individual pads allows specific quality control, failure analysis and troubleshooting of the OSP layer. The OSPrey800%u2019s unique non-destructive quality control technique requires neither test coupons nor sample preparation and significantly reduces the time needed to take measurements and operator error.
Other techniques for measuring OSP thickness are either destructive, labor intensive, or expensive. The OSPrey800 utilizes an innovative new technique in which various wavelengths of light are aimed at a sample and the light reflected from the surface of coating and substrate is analyzed to determine coating thickness. Typical thicknesses from 0.035-3µm can be measured and analyzed.
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21PlusTM is the ultimate measurement and control system and the highest performance gauging platform available to the industry. It incorporates the deep experience born of EGS’ CIMLine, Tracerlab, LFE, Soter and System 21 heritage and embeds it in a wholly new electronic package.
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With highly demanding requirements to maintain glass thickness in the micron and sub-micron ranges for many applications, only the most accurate sensors will do. Using special laser lighting and image processing software to extract thickness information from the image of the laser beam as it passes through the glass, accurate measurements are achieved in real time, with sensors able to deliver instant data throughput.
Our Glass applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs.
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ElektroPhysik's rugged thickness gauge family has been designed and built to satisfy the roughest industry conditions.
Measuring range: 0.63 ...500 mm/ 0,025... 19,999'' in steel, depending on material and surface
Velocity range: 1250 ... 10000 m/sec
Measuring rate: 4 readings per sec. for single point measurements or 16 per sec. in Scan Mode
MiniTest 405 with internal data logger, alarm and differential mode, RS-232 interface
MiniTest 406 additionaly with echo-echo mode: In order to inspect blind wall pitting and internal flaws, the gauge measures through painted or coated materials (measuring range echo-echo mode: 2,54 ... 25,4 mm / 0,1 ...1 ''). |
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Portable ultrasonic wall thickness gauge designed for measuring the thickness of all types of homogeneous materials of up to 225 mm thickness (steel). Delta TT 100 is used in many areas of industries such as refineries, in the chemical industry or in steel construction for measurements of containers, tanks, autoclaves, cast parts, etc. It can also be used to monitor all types of pipes and pressure vessels for loss of thickness due to corrosion.
Measuring range 1.0 mm ... 225 mm
Transducer frequency: standard 5 MHz, probe diam. 10 mm
Sound velocity range: 1000 to 9999 m/s
5 preset sound velocities
Data memory for 10 readings
Robust design |
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High-precision thickness measurement on non-ferrous materials such as aluminium, glass and plastic components with complex shapes
high accuracy through sensor-integrated digital signal processing (SIDSP)
measures up to 10 mm, two sensors with hardened probe tip available
menu-controlled user interface
context-sensitive on-line help
large, easy-to-read display
up to 20 data points per second |
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Cygnus MINI ROV MOUNTABLE
Multiple Echo Ultrasonic Thickness Gauge
The mini ROV mountable thickness gauge has been specifically designed to be mounted onto small inspection ROVs with or without a manipulator facility. Designed in conjunction with VideoRay, the gauge will allow the operator to carry out thickness measurements in areas that have previously been unfeasible using large ROVs or divers, such as inside pipelines.
The unit is pressure tested to 500 m. Dedicated software displays the time, date and thickness measurements on the surface and all of these can be stored.
Features
• Pressure tested to 500 m depth
• Optional dedicated probe holder to allow measurements on
• curved or flat surfaces
• Small, lightweight and easy to install
• Only one twisted pair is required to transfer the data to the surface
• Power supply taken locally from the ROV
• The probe does not need to touch the surface under test, as measurements can be taken through 5 mm of water
• Readings are not influenced by the probe orientation
• Dedicated software for displaying the measured results, storing the measurements and setting the calibration of the gauge
Applications
• Designed specifically to mount onto small inspection ROVs
• Metal thickness and corrosion checks on offshore structures, ships and wrecks
• Safety corrosion monitoring of pipelines and storage vessels
• Metal thickness / wear checks on jetties, dock gates, piers and pilings
• Ships classification surveys
• Maintenance and safety checks on bridges
For more information, please visit www.cygnus-instruments.com |
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| Thickness is an important process parameter for the prevention of tool or machine damage or to monitor product quality according to ISO 9000 in blanking presses, slitting lines, cut-to-length lines, scroll shears and other coil processing machinery. Continuous thickness measurement makes the monitoring of the cost of purchased material possible. ROLAND has single sensor measurement systems as well as non-contact dual probe systems available. The systems function according to the magnetic, inductive, or capacitance principles. Detailed measurement protocols according to SPC criteria provide objective information for negotiating with coil suppliers. |
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Ultrasound wall thickness tester C1 EX - For easiest operation with high efficiency and accuracy in Hazard Areas.
Advantages:
- Surface layer don't have to be removed.
- It measures quickly, exactly and reliable also by rough, unequal surfaces.
- High reproducibility - uncomplicated measurement - no zero equalization
- Considerable saving of testing time and costs.
- Automatic recognition of test probes.
- Solid, waterproof construction (IP 65). |
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OTS 50 the industrial thickness meter for sheet glass and acrylic panes.
The OTS 50 is a sensor especially developed for measuring on transparent, parallel and highly reflective surfaces. Directly aimed at the glass industry for on-line control of the production of double glass units, DGU’s, also known as thermo windows.
The sensor is controlling thickness of the window units providing precision measurement of the thickness of one or more glass/acrylic panes. The measuring principle is based on total/direct reflection from one side of the object/window. The OTS 50 sensor is a very rugged and compact unit. All optical and electronic elements are contained in the sensor unit, this is a valuable quality for many industrial applications.
In addition to the competitive palette of ODS standard sensors and O2DS scanners, DSE design and customize special sensors to our customers needs. The OTS 50 is a good example of this appreciated DSE activity.
For further information please study the PDF/datasheet available at our website www.sensor.dk
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| OGP offers several models within its SmartScope® MVP line of dimensional measurement systems, with five models with manually-operated XYZ stages, and three models with motorized stages for fully automatic CNC measurement. Part |
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Laser triangulation sensors have proven an ideal technology for measuring thickness of products. Noncontact operation allows accurate measurement of soft, gummy, materials as well as product moving at high speed.
In a typical thickness measuring application, two triangulation sensors are used, one above the material and one below the material. Outputs of the two sensors are compared differentially to determine the material thickness. This approach provides accurate thickness data even if the material location moves up or down.
To measure variations in thickness across the width of a product, the sensors are mechanically scanned over the width of the material.
Moving product often has variation in surface texture, reflectivity or color, so sensor data must not be influenced by these changes. To insure that these variations do not influence sensor performance, LMI includes an automatic gain control feature in each sensor which automatically compensates for any surface changes.
For products that are soft or deformable from contact gaging, or which are abrasive and will wear contact probes, laser triangulation provides an ideal non-contact measurement solution. High frequency response provides detailed information about local thickness variations, even for fast moving product.
Our applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs. |
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