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FQA - Film Quality Analyzer
Extrusion line for Determination of Film Quality
Stand-alone extruder KE 30 with Film quality analyzer and FSR
The Film Quality Analyzer measures the transparency and optically checks the quality of blown or flat films on a laboratory or production scale. The instrument detects in-line and differentiates between
- black specks
- gels
- fisheyes
- holes
These faults are classified acc. to their type and allocated to size classes.
The film is assessed on the basis of the number of faults and their size distribution.
Evaluation is done automatically through a comfortable Windows® 9x or NT software.
All data are stored in a database and can be imported by commercial programs.
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Sprint CNC™ fits on a workbench and provides stage travels as large as 12" x 12". Use the handy joystick to move the part and optics. Precise autofocus speeds throughput and improves repeatability. Run programs for all your parts to keep your quality in control.
Sprint CNC Features:
- 0.5-micron XYZ axis scales
- LED back light
- VectorLight™ ring light
- Optional LED on-axis illumination
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The laser-line profile sensor, scanCONTROL 2800, makes use of the triangulation principle for two-dimensional acquisition of profiles on a variety of different target surfaces.
In contrast to familiar point laser sensors, a line optical system projects a laser line onto the surface of the object to be measured. The back scattered light from the laser line is registered on a CMOS array by a high quality optical system. Along with distance information (z-axis), the controller also calculates the true position along the laser line (x-axis) from the camera image and outputs both values in the sensor's two-dimensional coordinate system.
A moving object or a scanning sensor will generate a three-dimensional representation of the object.
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PROFILEMASTER®
Profile Measurement
In-Line Profile Measurement using «Light Section» Principle and Machine Vision
Outstanding Advantages
-Measurement of profile during the production
-Continuous process control
-High measurement accuracy
-Management of production machinery
-Clear display of the measuring values
-Complete data logging
-Quick Return of Investment (ROI)
PROFILEMASTER
The dimensions or even the complete cross-section of profiles made of metal, plastics or rubber must be continuously measured and monitored in the manufacturing process. Normally, samples are measured on a profile projector or similar apparatus and the results are registered. This method is involved and does not yield a continuous quality control. Furthermore it can be inaccurate because there are many steps in the procedure where an exact and careful handling is necessary. The optical in-line measuring technology using standard laser diameter gauges or CCD cameras cannot measure indented or concave parts of the profiles such as connecting rails, grooves etc.
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When producing wood-based panels, such as particle board, fibreboard, OSB, plywood and veneered panels, air voids and unbonded areas may occur. Depending on size and frequency, they can represent a loss in quality.
The GreCon Online Bond Analyser UPU 3000 inspects the panels and automatically assigns them to different quality classifications.
Furthermore, the Online Bond Analyser UPU 3000 is able to detect higher density fluctuations which are often an early indication of blisters. This enables the operator to rectify the production process to avoid the production of blisters and air voids and thus the production of bad panels.
In combination with the GreCon Thickness Gauge DMR 3000 and a board scale, GreCon offer the Online Bond Analyser UPU 3000 as quality assurance station.
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T-SCAN
The system is suggested for on-line measurement of the thickness profile in blown film extrusion systems with oscillating or rotating head and/or takeoff.
MAIN FEATURES
- Measuring range from 10 to 200 micron.
- Alarms and diagnostics in text format.
- Flashing alarm indicator (option available for stand-alone systems only).
- Provides the data necessary for quality assurance.
- Minimum maintenance required.
EASE OF USE
Easy to use , only input of the target thickness and tolerance values is required.
ACCURATE
- Measuring accuracy 0.1 micron.
- Accuracy in a range from 10 to 200 micron better than 2%.
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We have perfected the design & manufacturing of wide range of Fabric Inspection Machines available in various working widths which are easy to operate, technically advanced and programmable machines in the field of fabric quality control. Being developed by highly qualified engineers having vast experience of this field, our machines are equipped with all necessary features like tensionless handling, accurate length measuring, appropriate illumination, Straight roll selvedge, variable roll hardness, auto cutting etc.
! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 1000 mm.
! Machine with any input & output of Roll/ Pile/ Big Batch can be manufactured.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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The Series 4000 Capacitec® amplifiers and racks were designed to offer the best signal to noise ratio and wide band width response options in a simple modular package. The 4000 Series was built upon our 20 year proven foundation of 3000 Series amplifiers (3101-SP, 3200, 3201-SP) still in operation. Utilization of individual pins in a 32 pin DIN connector increases reliability for more industrial applications where vibrations are present. The small Euro-style 2U size boards have appeal for small portable packaging as well as high (but lightweight) density applications. When coupled with Capacitec® non-contact displacement probes, they produce a linear output voltage proportional to the gap spacing between the probe and a ground plane. The systems are designed to produce stable and reliable operation with excellent gain and zero shift stability with respect to changes in ambient temperature. Stability is achieved with a digitally derived sine-wave oscillator, having a crystal clock as the frequency reference.
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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Next Dimension - ND300
Designed to maximize uptime and throughput, the ND300 gear measurement system includes:
- Intuitive, user-friendly navigation based on the Microsoft Windows® software platform, making it easy to use, reliable, customizable and easily upgraded
- The ability to measure a gear or related features in relation to functional datums and/or compare measurements to manufacturing datums thus eliminating the need for expensive tooling or fixtures
- A modular design approach to the hardware and software allowing for easy system upgrades and expansions
- The ability to compare output results in multiple gear standards simultaneously
- Complete user control over the format of the analysis reports generated - the user can choose to plot profile, helix, index, pitch, and tooth thickness along with standard analyzed parameters and accuracy class all on one page!
- True 3D measurements in an error-compensated work envelope produced by PECo’s proprietary data acquisition algorithms and Renishaw® 3D probe technology
- A 3-year warranty and world-class service and support
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Vishay proposes several technical solutions to measure uninterrupted the traction of band exerted on a plastic film, paper, on sheet, fabrics, and generally, all that ravels uninterrupted on rollers, this starting from 20 daN up to 100 tons
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Low-cost rewinding and cutting machine for rolls of fabrics.
Used by wholesalers.
# Fabric width up to 1800mm
# Maximum roll diameter 300mm
# One person operation
# Optiona accurate length measurement system with digital readout
# Varispeed rewinding system
# Machine dimensions 2100x 1000x 950
# Power supply 230V, 50/60Hz, 0.3kW
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The double flank gear rolling inspection is an easy and quick inspection method for gears. The inspection process can be carried out on the shop floor. It immediately enables the user to evaluate gears with regard to the total errors caused in production.
The double flank gear rolling inspection is, if used with modern evaluation equipment such as a PC, hardware and software, a very efficient and quick way of ensuring quality without any problems.
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Our multipoint measuring devices, measuring computers and measuring machines are used for measuring engine, gear and chassis components. With the HOMMEL GAUGELINE we offer our customers dimensional measuring methods which can be integrated individually in the production processes.
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Universal Gear Tester GMX 275, the accurate and fast solution for Gear analysis.The GMX 275 covers a wide range of applications for the gearing world up to 275 mm OD.
- High accuracy gear measurement with a Class 1 gear tester.
- Fast and effective through integrated Power PC technology
- Wide range of applications for gears and gear tools for guaranteed success.
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Weigh Modules and Force Transducers
* High accuracy
* Superior installation properties
* Withstands up to 100% side load
* For hard environmental conditions (IP67)
* Covers most applications
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Weigh Modules and Force Transducers
* High accuracy
* Superior installation properties
* Withstands up to 100% side load
* For hard environmental conditions (IP67)
* Covers most applications
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Checking - rolling - measuring machines with automatic or half automatic packing.
Main operations:
-Checking, rolling, measuring any type of cloth.
-Cloth inlet from small/big rolls and from folds.
-Cloth outlet on small/big rolls and on soft folds.
-Infinitely variable speed from 0 to 160 m/min. according to the type and the cloth to be rolled.
-Selvedge alignment of proportional photo-electric type.
-Innovative synchronisation systems of the driven cylinders allow rolling operation with constant tension of any type of cloth, needed compactness besides precise measuring.
-These machines are manufactured till max. working width of 4500 mm.
-You can add, on request, informatic control systems, fault detection, labelling, sewing unit, cutting machines, automatic elimination of second choice cloth without manual intervention of the operator, packing, etc.
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The Verimet U1000 System is a Modular Automatic Universal Instrument (MAUI) designed to perform gaging, nondestructive eddy current testing, and other real time measurement data acquisition operations. The U1000 replaces all the eddy current and gaging instruments previously sold by K. J. Law Engineers over the years with a single modular instrument system having all their capabilities and more. The U1000 can perform eddy current testing from ultra-high frequency flaw detection to low frequency hardness verification and case depth prediction. Its gaging capabilities process input from LVDTs and Air Circuits to perform difficult dynamic measurements, and includes advanced filtering and spindle-compensation capabilities. The U1000 was developed using the latest hardware and software standards to allow it to integrate with other devices and systems and to evolve with emerging standards.
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SmartScope® MVP is the cost-effective way to get the benefits of video-based inspection and measurement from the leading name in the industry - Optical Gaging Products (OGP®).
Motorized benchtop SmartScope MVPs have a granite base and column, quality 6.5:1 zoom lens, and mechanical bearing translation stages for accurate positioning in every axis.
Measure-X® software makes it easy to create part routines using video and multisensor metrology. The touch probe option adds multisensor functionality, extending the versatility of SmartScope measurement systems.
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● RTM System
The FMS Radio Transmitted Tension Monitoring System (RTM) is designedto monitor tension of individual wires or cables in rotating applications. This system sends all the collected data via radio transmission and operates on battery power so that it does not require slip rings. The RTM System is a complete
tension monitoring package designed to easily retrofit onto older machines.
It is ideal for upgrading existing machinery to state-of-the-art tension
measuring technology.
● Functional description
All individual tension sensor (load cells)data is collected over a BUS system
mounted on the rotating portion of the machine. A dedicated unit on the bus system transmits the information over radio frequency to a PC nearthe machine. A Bluetooth® USB stick receives the tension data on the operator side. Values of all of the individual tension sensors can be monitored real-time on the screen.
They can also be viewed in a continuous rolling screen format and can be stored on a hard-disk. Power options: For machines without 24 V supply on the rotating portion of the machine, the RTM offers a power pack that keeps the whole system
running for one full shift utilizing battery power. The battery power pack voltage can be monitored on the screen and a warning is displayed when the battery power gets too low. The battery pack can then simply be exchanged for a fully charged one within seconds. A battery charger is included with the RTM System.
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