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PART AND TOOL MEASUREMENT APPLICATIONS ON CUTTING MACHINE TOOLS.
Automatic on-machine gauging of workpiece allows time saving in part coordinates setting as well as to detect in real time the result of your machining. Spindle and turret probing systems, provided with several types of wireless transmission systems (radio, infrared, high frequency) are available for this purpose.
Tool setting on lathes and machining centers are provided with dedicated probing solutions, both for automatic and semi-automatic cycles.
Non-contact laser tool checking is also available for tool breakage, tool integrity and tool profile measurement on milling machines and machining centers. |
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Systems of formulation tools for CNC machining centers
Systems of formulation tools without contact
Imput represents a Rasnel solution Laser for the formulation tools without contact, of tried reliability and with an optimal relationship between quality and price
Settaggio of the tool
Static formulation of the length for drill bits, taps, and other tools
Formulation in spin of the length for milling cutters to smooth and other milling cutters of great dimensions.
Measure of the diameter of rotary tools from 0,2 milimeter
Survey of breach of the tool
Control of the lengths tools in order to make sure that the tools have not been damaged during machining.
Verification tools
IMPUT represents the new solution of formulation tools without contact of Rasnel Laser. The innovative design offers all the advantages to the user, with a already ready product for being mounted to edge machine.
Greater rapidity regarding the inspection to contact
the length and the diameter come set up to the normal speed of cut of the spindle
The survey of the breaches tools can be carried out during the movement cross-sectional express of the machine
Milimeter in any point of the bundle is possible to measure tools with a diameter of single 0.1 laser.
It is possible to set up tools with special coverings, without some risk of damaging of the covering
A Product to `oc for the machine, Rasnel Laser produces to systems laser for formulation tools of various dimensions own for being
Always compatible with the specific requirements of the customer |
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Stress Relieved and Annealed GA50 Meehanite Castings
Rigid Honeycomb Wall Column Construction
AC Inverter Spindle Drive
High Torque 8:1 Back Gear
Micrometer Stop for Quick Depth Setting of Quill
Halogen Work Lamp
Automatic Lubrication System
Double Lock Device for Axes
Precision Ground Table Surface
Hardened & Ground Way Surfaces with Turcite B
Dovetail Way Surface for X Axis
Square Box Ways for Y Axis and Knee
Internal Knee Rapid Feed Motor
Adjustable Double Nut Design for Minimal Backlash
Chrome Plated Precision Ground Quill
Induction Hardened & Ground Splined Spindle Shaft |
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Our most popular Knee Mill, combining the patented MillSlide® with our Centurion control, is one of the largest and most powerful Knee Mills in its class!
Oversized 4.125" quill with #40 taper
7.5 HP spindle with back gear
Patented MillSlide® construction offers a robust solution to Z axis travel without compromising manual quill operation
Fully programmable direct drive spindle offers higher spindle speeds, smoother operation and lower maintenance costs
Adjustable ram increases machine "throat" offering large machine capabilities at a small machine price
Rigid tapping available as an option
DRO operation in manual mode
Conversational programming
"Skill Level Select" software
Manual teach
Ground ball screw construction
True encoder positioning feedback
Graphic program verification
One event MDI canned cycles
Knee mills with ball screw driven quill designs are obsolete. Knee mills are for environments needing maximum flexibility. The Milltronics knee mills are simply the most exceptional knee mills ever marketed. The Milltronics patented Millslideâ redefines versatility, rigidity, and operator friendliness, and is the most innovative vertical axis solution ever invented for the knee mill. Simply stated, the Partner VK2, VKM3 and heavy duty VKM4 knee mills with the MillSlideâ are undoubtedly the very best toolroom milling machines in the world. Combined with a unique CNC system with exceptional value at low cost, we are sure you will come to the same conclusion. |
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The rotor-stator gap can be adjusted on-the-fly by turning a hand wheel
Changing the gap setting allows the user to modify the shear rate applied to the fluid and achieve the desired process results
Indicator dial defines gap-setting position and ensures process repeatability
This machine is designed to handle a wide range of applications and empowers the user to make simple adjustments to achieve the precise product qualities they require
Vertical or horizontal mounting position makes mill ideal for batch, batch-continuous or in-line applications |
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| General Purpose - HM Series Supermill - Designed primarily for discrete pass operation with medium to large grinding media size. This series is available in chamber sizes from 0.75 to 200 liters, with a capacity range from about 1.0 GPH to 900 GPH on average. The most economical mill selection offered by Premier, but has a limited range of applications related to the size of the grinding media required for processing. The HM Series can operate well over a wide viscosity range, and is generally used in 1 or 2 pass grinding applications with media size of 0.8mm or larger. There are various options to the HM including stationary front screen, and various materials of construction including plastics, ceramics and composites to suit particular applications. Standard type milling discs, or patented AP type high energy milling discs can be used to optimize mill performance. The basic HM design with Internal Rotating Screen has proven to be a "WORKHORSE" in general purpose media milling applications for over a quarter century |
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The Premier Submersible Basket Type Media Mill is an exceptionally versatile dispersion system specifically engineered to allow batch and tank size flexibility.
• Independently controlled mixers and milling shaft provide:
-Uniform particle size.
-Consistent temperature control.
-Better flow control.
-Minimal operator interface.
• Capable of particle size reduction in a range of slurry applications.
• Easy clean-up. |
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Premier's workhorse for the lab, widely used for the processing of small batches in the lab or pilot plant. With mechanical speed drive and 1.5 or 2.0 HP explosion proof motor, this unit has the power to satisfy a wide range of applications where mixing problems exist. The 2500HV breaks up agglomerates and reduces particle size. Increase your mixing efficiency with Premier's line of interchangeable mixing heads.
• Hi-Vis Head
• Simplex Head
• Duplex Head
• Rotor/Stator Head
Heads are also interchangeable with Premier's Model 2005 Lab Dispersator Mixer. |
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The FLP Series movable cross rail and plano-milling machines are designed for machining operations of workpieces from steel casting, steel forgings, welded construction; rough and heavy duty, finishing and superfinishing,
of various size and shapes, through milling, boring, drilling and tapping. |
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The T-HBM CNC machine has been designed to provide versatility with features such as a built-in rotary table which permits economical machining of multi-sided work pieces in one setup.
The operations range may be extended by using different special accessories.
The work pieces can be machined by the same clamping on four or five surfaces by the following rough or finish operations:
boring, milling, threading, drilling, counter boring |
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The TTHBM CNC Series table type horizontal boring and milling machines are designed to process middle size prismatic work pieces made of cast iron, steel, aluminum or other materials.
The work pieces can be machined by the same clamping on four or five surfaces by the following rough or finish operations: boring, milling, threading, drilling, counter boring. |
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| The AFP series are large floor type horizontal boring and milling machine of various spindle diameters. These machines are designed for milling, boring, drilling and tapping of large workpieces made of cast iron, steel or non-ferrous metals. |
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F SERIES
•Longitudinal traverse, "X" axis: 3,000 to 30,000 mm
•Vertical traverse, "Y" axis: 1,400 to 5,300 mm
•Cross traverse, "Z" axis: 1,000 to 1,600 mm
•Rapid traverse X, Y, Z axes: 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 30 (37)kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility
•Automatic head changing system.
•ATC 30 to 120 tools.
•Floor plates, CNC rotary tables and rotary tables with linear W axis
•CE Full splash guards |
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- QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
- WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
- BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
- ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
- T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
TRAVELS : X=2000-6000 Y=1200-3500 Z=1000-2500 mm
Boring bar diam. 125-130-150-180 mm W=600-800-1000 mm
ROTARY TABLE : 6-12-20-30 TONS 1000x1000-2.500x3.000 mm
APC AUTOMATIC PALLET CHANGER : 2-4 PALLETS
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW
CNC FACING HEAD UP TO 1500 mm DIAMETER
AAC PICK-UP MAGAZINE : AUTOMATIC ATTACHMENT CHANGER |
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| is a universal machine tool designed for precise milling, coordinate boring, the boring and cutting of box and plate screws and complicated workpieces of cast iron, cast steel and steel with a weight of up to 12,000 kg. |
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MX-RAM FLOOR TYPE BORING-MILLING MACHINE (LINEAR GUIDES)
- The MX 7 RAM utilizes the same design concept as the MX 7 milling center with the added benefit of a live boring spindle contained within the ram.
- The milling ram is captured on all sides within the headstock. Anti-friction material sliding on cast iron way surfaces and linear roller packs riding on hardened way surfaces are combined to give the ram superior vibration damping, rigidity and accuracy.
- Longitudinal ram and boring spindle growth is controlled through the use of a chiller system and temperature monitoring probes located throughout the ram/spindle assembly.
- Four linear guideways, two in the front and two at the rear of the column, capture the headstock within the column and provide the machine with enhanced rigidity and stability.
- The wide cast iron bed of the MX7 RAM provides an ultra-stable platform. Fitted with linear guideways, the bed structure allows accurate machining of large parts at rapid feed rates.
TRAVELS : X=4.000-30.000 mm Y=2.000-4.500mm Z=1.000-1.200 mm
BORING BAR : DIAMETER 130-150-160 mm W=700-800 mm 37-51 KW
UNIVERSAL HEAD 2,5ºx2,5º/1ºx1º/0,1ºx0,1º - 37 KW - 5.000/24.000 RPM
TWIST HEAD 2 CONTINUOUS AXES 0,001º: A +/-105º C +/- 185º 5.000/24.000 RPM ( MECHANICAL & ELECTROSPINDLE HEADS )
ATC TOOL CHANGER : 20-120 TOOLS
AAC PICK UP STATION : 2-6 ATTACHMENTS
ROTARY TABLES : 6-120 TONS 1000x1000 mm UP TO 4.000x5.000 mm |
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| is the biggest representative of the new program of boring machines produced by TOS VARNSDORF a.s. The machine provides high cutting performance within the entire operating area and high comfort of user functions. The combination of the progressive and traditional features of its construction and cutting-edge technology provides the user with excellent conditions for the efficient machining of large size and heavy weight workpieces while using the most demanding techological processes. |
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A boring mill controlled in five axes in table-type design featuring a working envelope of 2.5 x 2.5 x 1.5 m for all-around machining of parts having a maximum weight of 10 tons.
High numbers of revolutions and feed rates in conjunction with a high performance in this size of construction ensure distinct reduction of flow times and cost. Up-to-date driving equipment and backlash-free guides as well as traversing elements are the warrant for highest precision and low-maintenance operation.
Automatic tool changers with various magazines sustain universal application of machine as a machining center.
Comprehensive accessories such as various milling heads, NC facing heads and support bearings are to enhance the universal character of machine. |
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