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The two twin-channel PME modules (MP85 and MP85DP) from HBM provide the optimum solution for monitoring press-fit and assembly operations.
Almost any commercially available transducer can be connected to the amplifiers which operate synchronously and in parallel. The industrial design and the standardized CANopen and Profibus DP interfaces, or digital I/Os alternatively ensure optimum connectivity to the automation environment.
Features and benefits:
Twin-channel amplifier
Comfortable integration into automation system via field bus interfaces
Intelligent signal conditioning and powerful algorithms for monitoring of the fitting process
Results can be saved directly in SPC format
Industrial design.
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The PRO Module was developed for the monitoring of assembly and test applications. Its electronics are housed in a compact enclosure that is DIN rail mountabel for easy installation. The Ethernet port allows for easy communication back to the Promess application software running on a standard PC. Multiple PRO modules can also be network to a central data collection point. The PRO Module is powerful yet simple to use making it perfect for monitoring assembly applications such as press-fit, staking, crimping or riveting. On the other hand the system is powerful enough to tackle more demanding test applications where accurate hight speed data collection and advanced analysis are reuqired. Promess provides the complete system including electronics, software, sensors.
Promess will assist in the design and selection of the sensors best suited for your specific application as well as in the initial start-up.
Features
- In-process quality verification
- Part traceability
- 2 high speed 24 bis analog inputs per module
- 1 encoder input per module
- Compact modular design
- Defined database
- Data export funtions
- Fieldbus options
- Auto calibration for sensors
- Diagnostics for setup and trouble shooting
- Network multiple systems
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Minisonic ISD detects the changes of products in a pipeline by measuring the speed of sound. The speed of sound is a precise specification of the product and has a correlation to density or concentration.
Minisonic ISD is also a detector of the passage of pigs and spheres in a pipeline by the analysis of the acoustic signal.
The measurement of the speed of sound depends on the temperature and pressure conditions, so it is necessary to use a numeric corrector to obtain the real measurements.
The Minisonic ISD is available in a standard or explosion proof model.
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Cap Inspector
The Cap Inspection System is specifically designed to be used with any induction heating cap sealing equipment. The advanced features and the flexibility of the system allow it to monitor a wide range of container sizes at various conveyor line speeds. The Cap Inspector will detect and respond to a number of faulty conditions occurring during the induction cap sealing process.
Features:
- Detects all typical fault conditions on a conveyor line during the cap sealing process: Missing Cap, Bottle Misalignment (offset from center line), Cocked or unscrewed cap, Bottle Down, Idle State / No Bottles.
- 4 Relay Outputs (Ready/Fault, Monitoring On, Line, Ejector)
- Easy to operate and user friendly design.Self learning "AUTO CONFIGURATION" feature.
- The Ejector (not included) can be located up to 10Ft away from the sensing system.
- 2x20 LCD Display with Backlight. 3 additional Status LEDs.
- Universal Supply Voltage (95 to 250V AC).
- Productivity rate (bottles/min) is constantly monitored and displayed.
- Small, compact, watertight design.
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The TapTone 4000-DSC - Dual Sensor Compression (DSC) system is designed to inspect a wide variety of flexible containers for micro leaks. The design incorporates our patented dual sensor technology and high speed compression belts for improved accuracy and container handling. The system was designed for harsh, wet environments, like those found in the dairy industry. When combined with the optional X-ray sensor, the system can also perform fill level inspection.
X-ray Technology - measures the product fill level in steel, aluminum, glass, plastic and paper containers. An X-ray tube is used to produce a low-energy X-ray beam. The X-ray beam penetrates the side of the container in the area of the fill level. An X-ray detector is positioned on the opposite side of the container to measure the intensity of the beam after it goes through the container. The intensity of the beam is then compared to acceptable energy levels to determine the relative fill level of each container. The X-ray sensor is used to measure both overfilled and under filled products in all types of containers.
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Building on the new range of Digital Ultrasonic Flaw Detectors recently launched by Sonatest Ltd, the new Railscan 125 has been developed specifically for use in rail testing market and is walking stick compatible.
Developed using cutting edge technologies the new Railscan 125 has been developed with the user and application environment in mind, meeting the Network Rail standard NR/SP/TRK/005 for Rail Testing Portable Ultrasonic Equipment.
Rugged, waterproof construction combined with superior battery life render this unit as being ideally designed for rail testing applications and harsh working environments. The transflective colour display is daylight viewable and now supports a larger display area, which is expandable for full screen viewing.
Software development has resulted in a new user orientated menu navigation system, broken down into four key areas: calibration, measurement, utilities and memory. The subtly redesigned user interface allows for faster parameter changes, providing unique Help keys for all functions and above all ease of use.
With improved overall performance, more robust casing and advanced software features the results will speak for themselves.
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For over 20 years the Masterscan name has meant exceptional performance with class leading design, and the 350M and 380M continue this tradition. The latest developments in amplifier and pulser technology deliver higher levels of near surface resolution, penetrating power and excellent signal to noise ratio. Typical applications are thin walled components, turbine blades, spot
welds, power generation (including EMATs), large castings and forgings.
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The Sitescan delivers high performance and advanced features, yet our engineer's experience in user interface design has ensured it is easy and quick to use. The acknowledged ease of use of previous generation Sitescans has been enhanced with the menu navigation scroll-wheel, providing easy access to functions. The menu structure has been designed to guide the user through their task with operation quickly becoming second nature. The Sitescan D-10 uses a broad band amplifier compatible with a wide range of transducers whilst the D-20 model uses several narrow bands for improved performance. The analogue feel from the high quality broadband amplifier shows all the detail required to identify defect types such as holes or cracks, and sufficient resolution for identifying small signals. Typical applications are weld inspection, corrosion testing, small castings, forgings and delamination checking.
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Sampling frequency reach up to 160MHz
Color TFT LCD display
Memory up to 1024 A scanned images, parameters and 64000 thickness values
32 detecting channels are available with separated detecting parameters and DAC curve in every channel
Equipped with gate setting and alarming function
Two scanning modes: A scan and B scan
Auto gain and manual B scanning
USB 1.1,fullspeed communication port available
Can be connected with PC to print out result
Pulser voltage adjustable
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The EPOCH 1000 Series Digital Ultrasonic Flaw Detectors combines the highest level of performance for conventional portable flaw detection with the power of phased array imaging. The EPOCH 1000, 1000iR and 1000i feature a new horizontal case style with full VGA display, knob and navigation arrows for parameter adjustment, and full EN12668‑1 compliance. The advanced conventional ultrasonic functionality of the EPOCH 1000 series is augmented in the EPOCH 1000i with phased array imaging capabilities
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Core fracture detection at die casting processed critical components made from light metal like aluminium or magnesium .
The light metal transparent metal detector of the MMD series detects broken off cores residing in the cast part. STLs unique Magnetic Field Measurement Technology offers an innovative solution for a yet unsolved problem.
This opens new dimensions for quality management in Light Metal Casting.
This new technology is also more precise, faster and cost saving than X-ray or Ultrasound test procedures.
The detector offer the following advantages :
The sensor is the only additional system in the
production process
Also for existing equipment by integration in
robot software
Short measurement time, ideal for high
throughput production environment
Maintenance free
Reliable even at high interference level
++++ STL is looking for a distributor with excellent
contacts to the Aluminum Industry for this product++++
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The POROSCOPE HV20(D) is used to detect pores and pinholes in electrically non-conductive protective coatings on metal or concrete using the High Voltage Method according to ISO 2746, ISO 8289 and DIN 28055.
Applications
- Pore testing in containers, oil tanks, agitator vessels, pipes, boilers, etc., lined with enamel or plastic
- on building seals, made of non-conductive coatings
- in the construction industry.
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Light-weight and easy-to-use, the battery powered porosity detector is suitable for inspecting electrically non-conductive coatings on metallic substrates. Working on the wet-sponge testing method, PoroTest 1 uses 9V direct current which is completely risk-free to the operator.
Coating thickness range: 0...300 microns
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Holiday detector for detecting pores and holes in insulating materials on conductive substrates such as steel, aluminium, etc. Typical applications are: Linings and coatings applied on ducts, pipes, hulls, oil and storage tanks, enamel, paint, rubber and bitumen linings, vessels and tanks, GFK and other plastics materials. Tanks or vessels must be filled with water or other conductive material.
Portable and storage battery supplied, PoroTest 7 offers a great variety of electrodes.
Test voltages:
0.5..7 kV for testing materials from 0.03..1.7 mm thickness
6..11.3 kV for testings materials from 1.4 .. 11.3 mm thickness
Now with elctronic control of test voltage depending on material thickness and vice versa!
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Features:
- Portable, handheld units
- Battery operated
- High resolution display
- Temperature compensation
- Interchangeable transducers
- Windows software
- Built-in probe zero block allows easy exchange of transducers
- Regression analysis for custom material calibration
- Windows software to download measurements create reports, and upload test parameters
- Direct-to-printer reports
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The double blank control units of the R1000 series were designed with a maximum of common features. They have, e.g. the same interfaces to the PLC and the press controls and an identical control panel. They exhibit the following common features:
* Digital display of sheet thickness and operating parameter
* Memory for 255 double blank parameter sets
* Monitoring of operating voltage and measurement time
* Outputs for 0-sheet, 1-sheet, double blank and enable with relay or opto coupler outputs
* PLC interface
* Optional fieldbus interfaces: Profibus, DeviceNet, ControlNet, Interbus or CANopen
* Optional: Field enclosure (IP65) or front panel mounting
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The improvement of the conventional welding methods, the widespread use of the laser welding as well as subsequent treatments e.g. annealing and coating have made the automatic detection of the tube weld seam in many manufacturing processes such as in tube and pipe benders or hydroforming a demanding task for modern sensor technology . This applies both to the weld seam detection in tubes as well as to flat stock e.g. coils. Therefore, the use of special sensors designed for special tasks, digital signal analysis with microprocessor or PC-based control systems have received our special attention.
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