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The PRO Module was developed for the monitoring of assembly and test applications. Its electronics are housed in a compact enclosure that is DIN rail mountabel for easy installation. The Ethernet port allows for easy communication back to the Promess application software running on a standard PC. Multiple PRO modules can also be network to a central data collection point. The PRO Module is powerful yet simple to use making it perfect for monitoring assembly applications such as press-fit, staking, crimping or riveting. On the other hand the system is powerful enough to tackle more demanding test applications where accurate hight speed data collection and advanced analysis are reuqired. Promess provides the complete system including electronics, software, sensors.
Promess will assist in the design and selection of the sensors best suited for your specific application as well as in the initial start-up.
Features
- In-process quality verification
- Part traceability
- 2 high speed 24 bis analog inputs per module
- 1 encoder input per module
- Compact modular design
- Defined database
- Data export funtions
- Fieldbus options
- Auto calibration for sensors
- Diagnostics for setup and trouble shooting
- Network multiple systems
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The two twin-channel PME modules (MP85 and MP85DP) from HBM provide the optimum solution for monitoring press-fit and assembly operations.
Almost any commercially available transducer can be connected to the amplifiers which operate synchronously and in parallel. The industrial design and the standardized CANopen and Profibus DP interfaces, or digital I/Os alternatively ensure optimum connectivity to the automation environment.
Features and benefits:
Twin-channel amplifier
Comfortable integration into automation system via field bus interfaces
Intelligent signal conditioning and powerful algorithms for monitoring of the fitting process
Results can be saved directly in SPC format
Industrial design.
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Minisonic ISD detects the changes of products in a pipeline by measuring the speed of sound. The speed of sound is a precise specification of the product and has a correlation to density or concentration.
Minisonic ISD is also a detector of the passage of pigs and spheres in a pipeline by the analysis of the acoustic signal.
The measurement of the speed of sound depends on the temperature and pressure conditions, so it is necessary to use a numeric corrector to obtain the real measurements.
The Minisonic ISD is available in a standard or explosion proof model.
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Cap Inspector
The Cap Inspection System is specifically designed to be used with any induction heating cap sealing equipment. The advanced features and the flexibility of the system allow it to monitor a wide range of container sizes at various conveyor line speeds. The Cap Inspector will detect and respond to a number of faulty conditions occurring during the induction cap sealing process.
Features:
- Detects all typical fault conditions on a conveyor line during the cap sealing process: Missing Cap, Bottle Misalignment (offset from center line), Cocked or unscrewed cap, Bottle Down, Idle State / No Bottles.
- 4 Relay Outputs (Ready/Fault, Monitoring On, Line, Ejector)
- Easy to operate and user friendly design.Self learning "AUTO CONFIGURATION" feature.
- The Ejector (not included) can be located up to 10Ft away from the sensing system.
- 2x20 LCD Display with Backlight. 3 additional Status LEDs.
- Universal Supply Voltage (95 to 250V AC).
- Productivity rate (bottles/min) is constantly monitored and displayed.
- Small, compact, watertight design.
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The TapTone 4000-DSC - Dual Sensor Compression (DSC) system is designed to inspect a wide variety of flexible containers for micro leaks. The design incorporates our patented dual sensor technology and high speed compression belts for improved accuracy and container handling. The system was designed for harsh, wet environments, like those found in the dairy industry. When combined with the optional X-ray sensor, the system can also perform fill level inspection.
X-ray Technology - measures the product fill level in steel, aluminum, glass, plastic and paper containers. An X-ray tube is used to produce a low-energy X-ray beam. The X-ray beam penetrates the side of the container in the area of the fill level. An X-ray detector is positioned on the opposite side of the container to measure the intensity of the beam after it goes through the container. The intensity of the beam is then compared to acceptable energy levels to determine the relative fill level of each container. The X-ray sensor is used to measure both overfilled and under filled products in all types of containers.
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Building on the new range of Digital Ultrasonic Flaw Detectors recently launched by Sonatest Ltd, the new Railscan 125 has been developed specifically for use in rail testing market and is walking stick compatible.
Developed using cutting edge technologies the new Railscan 125 has been developed with the user and application environment in mind, meeting the Network Rail standard NR/SP/TRK/005 for Rail Testing Portable Ultrasonic Equipment.
Rugged, waterproof construction combined with superior battery life render this unit as being ideally designed for rail testing applications and harsh working environments. The transflective colour display is daylight viewable and now supports a larger display area, which is expandable for full screen viewing.
Software development has resulted in a new user orientated menu navigation system, broken down into four key areas: calibration, measurement, utilities and memory. The subtly redesigned user interface allows for faster parameter changes, providing unique Help keys for all functions and above all ease of use.
With improved overall performance, more robust casing and advanced software features the results will speak for themselves.
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The EPOCH 1000 Series Digital Ultrasonic Flaw Detectors combines the highest level of performance for conventional portable flaw detection with the power of phased array imaging. The EPOCH 1000, 1000iR and 1000i feature a new horizontal case style with full VGA display, knob and navigation arrows for parameter adjustment, and full EN12668‑1 compliance. The advanced conventional ultrasonic functionality of the EPOCH 1000 series is augmented in the EPOCH 1000i with phased array imaging capabilities
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For over 20 years the Masterscan name has meant exceptional performance with class leading design, and the 350M and 380M continue this tradition. The latest developments in amplifier and pulser technology deliver higher levels of near surface resolution, penetrating power and excellent signal to noise ratio. Typical applications are thin walled components, turbine blades, spot
welds, power generation (including EMATs), large castings and forgings.
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The Sitescan delivers high performance and advanced features, yet our engineer's experience in user interface design has ensured it is easy and quick to use. The acknowledged ease of use of previous generation Sitescans has been enhanced with the menu navigation scroll-wheel, providing easy access to functions. The menu structure has been designed to guide the user through their task with operation quickly becoming second nature. The Sitescan D-10 uses a broad band amplifier compatible with a wide range of transducers whilst the D-20 model uses several narrow bands for improved performance. The “analogue feel” from the high quality broadband amplifier shows all the detail required to identify defect types such as holes or cracks, and sufficient resolution for identifying small signals. Typical applications are weld inspection, corrosion testing, small castings, forgings and delamination checking.
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Sampling frequency reach up to 160MHz
Color TFT LCD display
Memory up to 1024 A scanned images, parameters and 64000 thickness values
32 detecting channels are available with separated detecting parameters and DAC curve in every channel
Equipped with gate setting and alarming function
Two scanning modes: A scan and B scan
Auto gain and manual B scanning
USB 1.1,fullspeed communication port available
Can be connected with PC to print out result
Pulser voltage adjustable
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AXFH series portable circumferential glass tube X-ray flaw detector is designed to facilitate the non destructive testing (NDT) of welding seam of pipes and tubes with small diameters. With the optional propelling wheels or pipe crawler installed, the X-ray generator can be easily positioned in the pipe. The NDT of circumferential wedding can be accomplished in one exposure.
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Introduction
The AXFQ series flaw detectors are ideal for non destructive testing (NDT) of thin iron plate, aluminum material, rubber and so on, with which you will get images of excellent quality and clarity.
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Core fracture detection at die – casting processed critical components made from light metal like aluminium or magnesium .
The light metal transparent metal detector of the MMD – series detects broken off cores residing in the cast part. STL’s unique Magnetic Field Measurement Technology offers an innovative solution for a yet unsolved problem.
This opens new dimensions for quality management in Light Metal Casting.
This new technology is also more precise, faster and cost saving than X-ray or Ultrasound test procedures.
The detector offer the following advantages :
• The sensor is the only additional system in the
production process
• Also for existing equipment by integration in
robot software
• Short measurement time, ideal for high
throughput production environment
• Maintenance free
• Reliable even at high interference level
++++ STL is looking for a distributor with excellent
contacts to the Aluminum Industry for this product++++
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Light-weight and easy-to-use, the battery powered porosity detector is suitable for inspecting electrically non-conductive coatings on metallic substrates. Working on the wet-sponge testing method, PoroTest 1 uses 9V direct current which is completely risk-free to the operator.
Coating thickness range: 0...300 microns
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Holiday detector for detecting pores and holes in insulating materials on conductive substrates such as steel, aluminium, etc. Typical applications are: Linings and coatings applied on ducts, pipes, hulls, oil and storage tanks, enamel, paint, rubber and bitumen linings, vessels and tanks, GFK and other plastics materials. Tanks or vessels must be filled with water or other conductive material.
Portable and storage battery supplied, PoroTest 7 offers a great variety of electrodes.
Test voltages:
0.5..7 kV for testing materials from 0.03..1.7 mm thickness
6..11.3 kV for testings materials from 1.4 .. 11.3 mm thickness
Now with elctronic control of test voltage depending on material thickness and vice versa!
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The POROSCOPE HV20(D) is used to detect pores and pinholes in electrically non-conductive protective coatings on metal or concrete using the High Voltage Method according to ISO 2746, ISO 8289 and DIN 28055.
Applications
- Pore testing in containers, oil tanks, agitator vessels, pipes, boilers, etc., lined with enamel or plastic
- on building seals, made of non-conductive coatings
- in the construction industry.
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The double blank control units of the R1000 series were designed with a maximum of common features. They have, e.g. the same interfaces to the PLC and the press controls and an identical control panel. They exhibit the following common features:
* Digital display of sheet thickness and operating parameter
* Memory for 255 double blank parameter sets
* Monitoring of operating voltage and measurement time
* Outputs for 0-sheet, 1-sheet, double blank and enable with relay or opto coupler outputs
* PLC interface
* Optional fieldbus interfaces: Profibus, DeviceNet, ControlNet, Interbus or CANopen
* Optional: Field enclosure (IP65) or front panel mounting
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Features:
- Portable, handheld units
- Battery operated
- High resolution display
- Temperature compensation
- Interchangeable transducers
- Windows software
- Built-in probe zero block allows easy exchange of transducers
- Regression analysis for custom material calibration
- Windows software to download measurements create reports, and upload test parameters
- Direct-to-printer reports
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BOLTSCOPE II Bolt Load Monitoring
Boltscope II ultrasonic device
Boltscope II application
Boltscope II application
Click images for a closer view
BOLTSCOPE II™ is an easy to operate, but very accurate instrument for measuring and recording bolt strain or load. It is particularly useful for verifying manufacturing processes or confirmation on construction sites that local bolt tightening processes are in control.
The BOLTSCOPE II™ measures bolt strain using the well proven principle of measuring the time of flight of an ultrasonic signal. The signal is generated by a transducer and an advanced electronic clock measures the time taken to return to the transducer after reflection from the far end of the bolt or stud.
The BOLTSCOPE™ firmware displays the load, stress or elongation of a fastener through operator setting and pre-loaded compensation data. Built-in A-Scan wave-form displays help the user to place transducers correctly by verifying signal reception.
Material and joint data can be uploaded/downloaded to a PC directly using the Stressware provided. The Stressware allows easy measurement analysis, as well as data reports and information to be saved for periodic comparisons.
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The improvement of the conventional welding methods, the widespread use of the laser welding as well as subsequent treatments e.g. annealing and coating have made the automatic detection of the tube weld seam in many manufacturing processes such as in tube and pipe benders or hydroforming a demanding task for modern sensor technology . This applies both to the weld seam detection in tubes as well as to flat stock e.g. coils. Therefore, the use of special sensors designed for special tasks, digital signal analysis with microprocessor or PC-based control systems have received our special attention.
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T400 Elite
Fixed Trip Point Bearing Temperature Monitoring System
Microprocessor controlled unit - monitors 8 zones with up to 6 bearings in each zone
Status LED's provide quick location of the hot bearing condition
Easy installation – no set up!
Extensive range of PTC sensors available from 50∫C to 120∫
Sensors replace existing grease points without loss of maintenance function
Alarm mute - with automatic time delayed reactivation
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T500 Elite - HotBus system
- Serial Network for Continuous Remote Sensor Monitoring
- Preventative maintenance tool fully compatible with existing systems
- Accepts input signals from a total of 256 sensors
- User adjustable trip-points for alarm & shut-down
- “BUS VIEW” Easy-to-use graphical monitoring software available
- Utilises the "HotBus" communications system
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Control your storage & incubation conditions
Guarantee your products quality
Ensure a complete traceability of the monitored parameters
LABGUARD 2 is THE solution...
Simple and wireless, it measures and records
in real time the different parameters : temperature, humidity, pressure, CO2...
and manages alarm in real time.
In one screen and a few clicks only...
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The CT224 consists of a 12-Channel Temperature Monitor and MincoSoft™ CT224 Software. It is the next generation in temperature monitoring equipment from Minco designed to meet the needs of electric machinery protection. The 12-channel scanning capability, standard RS485/RS232 interface and Windows-compatible software utility for system configuration and data logging provide overtemperature and undertemperature protection and critical feedback to safeguard expensive machinery.
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Multi-funcitonal Thermocouple Thermometer ( DTM-3105 )
Thermocouple Thermometer Model DTM-3105
FUNCTION:
ON/OFF, HOLD/TEST, °F/°C, MIN/MAX ( °F/°C) MEMORY RECALLING
* Carrying Case and 4 TC probes Included
PROBE MODEL NO.:
1. DTM-3105-TPK4 Surface probe (230 mm)
2. DTM-3105-TPK5 Air probe (235 mm)
3. DTM-3105-TPK03R Round head immersion probe (130mm)
4. DTM-3105-TPK03S Pin point head immersion probe(125 mm)
FEATURES:
Rubber coated product case
High degree of accuracy
Extra EVA box for easy and protective storage
Four probes included
Comprehensive and variety use for different object (e.g. surface, semi-solid, air)
Large LCD display
MEASUREMENT RANGE
-100°C ~ +300°C or -148°F ~ + 572°F
RESOLUTION:
0.1° for -199.9° ~ +300.0°
ACCURACY:
± 2°C from -200°C ~ -50°C (or 4°F from -328°F ~ -58°F)
± 1°C from -49°C ~ +300°C (or 1.8°F from -56.2°F ~ +572°F)
Accuracy is specified for operating temperatures over the range of 18°C to 28°C (64°F to 82°F). The basic accuracy specification does not include the error of the thermocouple probe.
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The LumaSense Accufiber®TR solution provides temperature monitoring with automatic emissivity correction. Emissivity changes are due to changing material properties during certain types of material deposition or processing. For specular (smooth) surfaces, the deposition surface’s emissivity can be calculated from its reflectance. By constantly measuring this reflectance, the AccufiberTR instrument can automatically perform the emissivity correction in-situ and calculate the surface’s true temperature.
AccufiberTR seamlessly integrates ultra precise reflectance measurements with LumaSense’s class leading, lowest signal-to-noise ratio radiation detectors. If the n and k values are known for the materials, then the amplitude and periodicity of the thin film reflectance (often referred to as “fringes”) at specific wavelengths can be used to calculate film thickness. For thin films, it is critical to use both the highest quality measurement systems and shorter wavelengths to offer “resolution” into the film’s fringes to monitor film thickness.
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Turbine Sentry - System Overview
An overview of the complete system and how this system is of benefit to gas turbine operators.
A typical system comprises three parts:
Blade Sentry - Measurement Pyrometer
The non-contact thermometer is mounted through the gas turbine casing and measures the temperatures of individual rotor blades.
Rotor Sentry - Data Acquisition System
The DAS logs individual blade temperature readings taken by the measurement pyrometers, samples and processes the data for use by the data analysis software, Data Sentry.
Data Sentry - Data Analysis Software
This powerful pc-based software utility has all the tools and functions necessary to obtain a complete picture of how efficiently the gas turbine is running, as well as identifying potential problems at an early stage.
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