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OCR 100
Recognition + Overall Optimization
Character Recognition or Optical Character Recognition is one of the most demanding tasks made of digital processing. In doing so, maximum reading security for all kinds of inscriptions and the ability to adapt to customer-specific requirements, form prerequisites for optimum results.
The OCR100 an integrated sensor for detecting optical characters is of modular constructions and can be used on almost every surface. Owing to its integrated sensor concept and robust construction, the OCR100 is especially suitable for industrial use, e.g for markings inscribed on metallic surfaces (automobile and supplier industries), needle-punching, laser-written text, inkjet inscription and also for detecting sell-by dates on foodstuffs packaging.
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The surface quality of a product - particularly in the automotive industry - constitutes an important criterion for the customer and is generally seen in close relation to the quality of the overall vehicle. Even inevitable disturbances at the early production stages prior to applying the paint work (e.g. in the press shop or body shop) may cause defects such as dents, bumps, sink marks, etc. which might not be visible to the eye while the vehicle is still unpainted. On a high-gloss paint surface, however, even the slightest irregularities are clear to see with incident light from the proper angle, and constitute a reduction in quality. Particularly the intense competition among manufacturers demands an increase in the surface quality in conjunction with continuously decreasing production costs.
The target freedom from defects is time-consuming and labor-intensive to achieve for automobile manufacturers. It is not 100 % possible through conventional means so that defects that have gone unnoticed during the production process generate very high rework costs. Now, the early and complete detection of surface defects with the effective ABIS II high-precision surface inspection system opens up new perspectives in quality assurance.
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Fault Detection, Surface Inspection
KW TRIO
Your demands for a reliable and flawless detection of extrusion faults and surface defects are ever increasing. This applies to extrusion, jacketing, enameling, drawing, and many other areas. For this reason the use of optical fault detectors ("lump detectors") is very popular. These photometric detectors are able to detect small lumps, neckdowns, and other defects on wires, cable, tubing etc., without being influenced by product parameters, line speed, vibration etc.
Important Features:
-3 times higher detection reliability (TRIO models) than conventional 2 axis systems
-Theoretically unlimited life expectancy
-Non-sensitive to stray light
-Flexible mounting concept
-Integrated air curtains for cleanliness of windows
-Defect classification and printout
-All data ports like RS-232, RS-422 and RS-485 as well as analog and PROFIBUS DP are available.
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Sprint CNC™ fits on a workbench and provides stage travels as large as 12" x 12". Use the handy joystick to move the part and optics. Precise autofocus speeds throughput and improves repeatability. Run programs for all your parts to keep your quality in control.
Sprint CNC Features:
- 0.5-micron XYZ axis scales
- LED back light
- VectorLight™ ring light
- Optional LED on-axis illumination
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SmartScope® MVP is the cost-effective way to get the benefits of video-based inspection and measurement from the leading name in the industry - Optical Gaging Products (OGP®).
Motorized benchtop SmartScope MVPs have a granite base and column, quality 6.5:1 zoom lens, and mechanical bearing translation stages for accurate positioning in every axis.
Measure-X® software makes it easy to create part routines using video and multisensor metrology. The touch probe option adds multisensor functionality, extending the versatility of SmartScope measurement systems.
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The VDM-E/Z™ is available with two interchangeable optics options:
- Patented Extended Depth of Field (EDF) Objective with on-axis lighting
- Zoom Objective with fiber optic ringlight and add-on lenses
The system is complete with fiber optic lighting and is available with a number of options to enhance its versatility. When inspecting small parts from any angle, VDM is the effortless clear choice.
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Features
For contactless feed control, also suitable at reduced speed and wires
Detection of metallic, non-metallic and shiny surfaces, also at minimal speed
Robust metal casing
High protection class
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Proximity switches with background suppression FT 20 RLH-PSM4
Scanning distance adjustable from 20 to 60 mm
Laser red light 650 nm
Detection of ultra small parts
Laser protection class 1
Contamination indicator
Teach-in/key lock by push of a button/control line
N.O./N.C. selectable
Also available with 3-pin connector
Switching frequency: 1000 Hz
Different object colours and surfaces can heavily effect the detection behaviour of an energetic switch. With purely energetic evaluation, it is, for example, not possible to detect a black object in front of a white background.The white background reflects more light than the object itself.
In order to deal with such applications reliably, the background suppression procedure was developed. In this procedure, both the light reflected by the background and by the object is evaluated.The light is captured by two different receiver elements. With this procedure, it is possible to reliably detect e.g. a dark object on a light color conveyor belt.
There are two different procedures for the physical realisation of background suppression. In general, a distinction is made between a fixed and adjustable background suppression. With a fixed background suppression, the transmitter and receiver elements are rigidly mounted.
The laser units are particularly suitable for the detection of very small objects. With larger objects, a red-light or infrared sensor should be used. Only the background suppression procedure enables the detection of a dark object on a light conveyor belt.
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Optical Probes for thickness and distance measurements
The measurement range of the chromatic optical probes reaches frome a few hundreds of microns up to millimeters allowing you the perfect tune to your applications
High numerical aperture and small spot diameter are ideal for the most uses in metrology.
The interferometric optical probes show off by their compact construction and serve thickness measurements of transparent thin films from 2µm - 250µm (optical thickness).
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The most versatile and popular sensors we make. The ROS-W (tinned wire termination) and ROS-P (1/8" phone plug termination) are threaded stainless steel remote optical sensors with a visible red LED light source. All these sensors have the "on-target" green LED indicator.
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One of the first SMT optical proximity sensors deliver a digital output signal, OSRAM Opto Semiconductors' SFH 7741 Short Range Proximity Sensor is designed for detection ranges of up to 20 mm. With its very small size and low power consumption, it is perfect for proximity sensing and switching applications in battery-powered consumer devices like mobile phones and digital cameras.
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Triangulation sensor/triangulation measuring technique
Highly soluble spacer sensor with large measuring range and work distance
Contactless range finding in the quality inspection, for examining, classifying and positioning
Optical pressure foot permit contactlessly the accurate and fast determination of the distance between the sensor and test specimen any geformnten.
The measurement takes place punctiformly. The measuring point is visible. Despite small QAbmessungen entire electronics is integrated in the sensor. The connection to your process is made by a connection box with Iintegriertem power pack and field bus interface. For each 2 spacer sensors know connection box, also in combination with other optical sensors (width, length, diameter...), to be operated.
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UF66MG3
This sensor is suitable for applications which require analog measurement of the distance between the sensor and the object. The sensor is capable of direct or scanning mode operation. Bright objects reflect transmitted light better than dark objects. Output voltage is dependent upon the brightness of the object to be measured.
Adaptable for Glass Fiber Optic Cabel
Analog Output: 0...10 V DC
Linear Output Signal Proportional to Distance
Usable with or without Glass Fiber Optic Cabel
UF22MV3
This sensor is especially well suited for applications with glass fiber optic cabel curtains.
Adjustable Slope
Analog Output: 0...10 V DC
Linear Output Signal Proportional to Obstruction of Glass Fiber
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Pinholes are useful in laser technology for spatial filtering, image analysis and image processing. The pinholes are precision drilled into stainless steel stock. Diameter is 9.5mm and 25.4mm (1" dia) mounted.
* Precision Air Slits - Mounted
* Precision Air Slits - Unmounted
* Precision Pin Holes - Mounted
* Precision Pin Holes - Unmounted
* Precision Pin Holes High Energy - Mounted
* Precision Pin Holes High Energy - Unmounted
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All Standard ROLYN Targets are high contrast (= 2.6 - 3.4 Density) containing 0 through 6 groups on a 50 x 50 x 1.5mm glass substrate. Others available on special order.
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High precision position feedback solutions, including high speed optical linear encoders, precision angle encoders, robust rotary magnetic encoders and a range of laser interferometers.
As well as offering unrivalled performance, Renishaw's non-contact encoder systems have an established reputation for being easy to set-up and install.
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OPTIPACT Optical length and velocity sensor
- Contact-free optical measurement principle
- Measurement in 2 orthogonal axes
- Compact industrial design (120mm x 47,5mm x 42mm)
- Velocity range up to 4 m/s
- Detection of standstill and direction of motion
- Allows deviation from nominal working distance
- Suited for rough and smooth surfaces
- Measurement uncertainty <1 %
- Self adapting to measurement object
- Long life LED illumination
- Programmable via Graphical User Interface
- Protection class IP 65
- Price for one piece: < 1000€
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Optical Scales are Givi Misure's basic product. They are made in four different models, for each of which there are a number of variants. The documentation, supplied on request, stresses the high performance of these products.
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Model 9717 Modular Linear Encoder
- Scale lengths to 125"
- Resolution as fine as 0.5 µm with
HR2B & C incremental interpolators
- Non-contacting, friction-free operation
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- Ranges from 50 mm to 12000 mm
- Single or Double Sealing
- Resolution 1 µm or 5 µm
- Signal out TTL RS422 Line Driver A, /A, B, /B and Z Reference signal ( every 50 mm )
- 5VDC Power Suplly
- IP 54
- Aluminium Body
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The FOD is a fiber optic linear position and displacement sensor that provides high accuracy, absolute measurements of position and displacement. The FOD is well suited for difficult to reach locations and hazardous environments such as those containing explosive materials
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