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When producing wood-based panels, such as particle board, fibreboard, OSB, plywood and veneered panels, air voids and unbonded areas may occur. Depending on size and frequency, they can represent a loss in quality.
The GreCon Online Bond Analyser UPU 3000 inspects the panels and automatically assigns them to different quality classifications.
Furthermore, the Online Bond Analyser UPU 3000 is able to detect higher density fluctuations which are often an early indication of blisters. This enables the operator to rectify the production process to avoid the production of blisters and air voids and thus the production of bad panels.
In combination with the GreCon Thickness Gauge DMR 3000 and a board scale, GreCon offer the Online Bond Analyser UPU 3000 as quality assurance station.
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Thickness is an important process parameter for the prevention of tool or machine damage or to monitor product quality according to ISO 9000 in blanking presses, slitting lines, cut-to-length lines, scroll shears and other coil processing machinery. Continuous thickness measurement makes the monitoring of the cost of purchased material possible. ROLAND has single sensor measurement systems as well as non-contact dual probe systems available. The systems function according to the magnetic, inductive, or capacitance principles. Detailed measurement protocols according to SPC criteria provide objective information for negotiating with coil suppliers.
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The double blank control units of the R1000 series were designed with a maximum of common features. They have, e.g. the same interfaces to the PLC and the press controls and an identical control panel. They exhibit the following common features:
* Digital display of sheet thickness and operating parameter
* Memory for 255 double blank parameter sets
* Monitoring of operating voltage and measurement time
* Outputs for 0-sheet, 1-sheet, double blank and enable with relay or opto coupler outputs
* PLC interface
* Optional fieldbus interfaces: Profibus, DeviceNet, ControlNet, Interbus or CANopen
* Optional: Field enclosure (IP65) or front panel mounting
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AutoPoint DT is a fixtureless, gridless flying probe with a unique power-off impedance analysis measurement system. Excellent for Manufacturing Defect Analysis (MDA) testing and Field Return Failures.
Supplied as a Stand Alone System or integrated with the PinPoint II Advanced Diagnostic Test System System
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S500 Functional Tester
A flexible, scalable high-performance functional test system tailored to meet your exact requirements for Module and PCB test. Rapidly and reliably giving you a Pass / Fail decision on any electronic module or PCB.
Test results can be passed to the PinPoint PCB Diagnostic Test System for rapid identification of any failure.
Designed to use industry standard hardware and software, the system can be configured and expanded to meet your changing test demands today and re-deployed in the future.
o Fully Integrated Test Solution
o Flexible open architecture (PXI, VXI, GPIB, Boundary scan)
o Complete solution - from design to through-life support
o Easy to use software Environment
o Fully scalable from desktop to multi-rack system
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Each panel is inspected by a camera system that is installed above the material flow. Defective areas are detected where the surface pattern differs from the normal (perfect) pattern. Each defective area is classified (characterized) in light and dark defects. The operator can easily change the parameters and sorting criteria.
The GreCon system is self-learning. It can distinguish between new patterns and known patterns. For known patterns, the stored image data is simply called up from a database at the beginning of a new order; the system is immediately operational. For new patterns, two successive panels are compared. If the deviations are smaller than the preset tolerance limits, these panels are used as samples. All following panels will then be compared with the new pattern. This procedure is very easy and takes only a few minutes so that the machine can be trained to any kind of pattern in a short time period.
Defects on the top surface of each panel are determined and can be represented on the monitor if desired. The quality is determined by evaluating the data, such as defect type, size and position.
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The pcba|inspector is a high-resolution microfocus X-ray inspection system designed for inspecting solder joints in board assemblies.
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Special features:
Max. inspection area 24“ x 20“
Detail detectability of <2µ
Max. tube voltage of 100kV
Automated calculation of offset and annular ring width
Multiple-axis manipulation
Maintenance-free X-ray tube
Integrated noise suppression system
User-friendly image processing software
Easy and intuitive operation
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DE-F SERIES
Mask-less, New Matrix Beam scan method Suitable for general PWB process with excellent cost-performance
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The ml|inspector is a high-resolution microfocus X-ray system designed for inspecting multilayer boards.
Special features:
Max. inspection area 24“ x 20“
Detail detectability of <2µ
Max. tube voltage of 100kV
Automated calculation of offset and annular ring width
Multiple-axis manipulation
Maintenance-free X-ray tube
Integrated noise suppression system
User-friendly image processing software
Easy and intuitive operation
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“Sandwich Insulated Panels”
The Cannon Group supplies the manufacturer of sandwich insulated panels with a wide range of proven, reliable, economically and technologically advanced solutions based on discontinuous and continuous methods.
Cannon continuous laminator are the best solution for mass production: sandwich insulated panels can be produced with a maximum thickness of 250 mm and either flexible (paper, cardboard and felt, centesimal aluminium sheet, etc.) or rigid facing (metal sheet, GRP, etc.) and using different types of insulating materials: polyurethanes, PIR, phenolic resins, mineral wools.
Discontinuous processes are preferred for small orders, customized shapes, very thick panels and when it is also necessary to include moulding frames and camlock fixings in the foams. In this field, Cannon has consolidated twenty years of technological partnership with Manni Presse - manufacturer of hydraulic presses -, offering complete packages for open-mould and close-mould foaming processes:
· Book-Opening Presses
· Single Multi-Daylight Presses
· Multi-Daylight Presses
· Tilting Systems
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Panels
The application of expanded polyurethane foam has definitively marked a turning point in the industrial and building insulation fields, imposing its technologic validity. It is mainly used for the production of pre-fabricated panels in both discontinuous and continuous process.
Discontinuous Process
This process is adopted to produce panels of different thickness and dimensions. For this production presses able to produce panels up to 14m long and 200mm thickness are being used.
Panels width varies from 0.5m for doors up to 2.50m for refrigerant container.
Both rigid and/or flexible substrata are used, with smooth or grooved profiles according to individual customer's requirements.
Production processes:
- manual side injection system with closed press
- LANCIA automatic injection system with closed press
- automatic injection system with open pour technique
Continuous Process
This process allows a large scale production of different type of panels with flexible or rigid substrata. For industrial production, it is certainly more convenient for both the quality and quantity aspects over the discontinuous process.
The most current foaming systems using c-pentane as an alternative blowing agent are provided with specially designed safety systems to avoid any possible explosion danger.
Production processes:
- PU distribution traverse
- heated pouring platen with view for the suction plant
- double belt conveyor
- high pressure 4 component foaming machine
- metal sheet panels production plant
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It is to produce E.P.S sandwich panel for wall, roof which is used for warehouse, factory, fabricated building. The feature of this panel is able to be easy, fast construction.
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This machine line is certified for Excellent Korea Technology by Korea
Industrial Technology Association. The feature are new laminating system (Press by rubber rollers) and mineral wool board feeding unit (Turn over the lamellar way of mineral wool from horizontal to vertical) to get make adhesive strength between mineral wool and coil inside stronger. The feature of this mineral wool panel is excellent adiabatic efficiency, non-flammability, free from poison gas. Furthermore, fiber lamellar of mineral wool absorbs noise efficiently.
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It consists of un-coiler, pre heating unit, metering & foaming unit, double belt conveyor, stacker, packing system, electric control system. The feature are the high productivity through save of labor & raw material and the high quality through the accurate control of metering Polyurethane bond, Furthermore, it is available to adjust width of panel in convenience and to produce special profiles which is not available for the other insulated sandwich panel lines, so that customer¡¯s satisfaction will be maximized.
Excellent adiabatic efficiency.
In case of PIR, fire proof, durability against constriction & expansion.
Light, but excellent strength, so easy construction and self-supporting structure are available.
Excellent resistance to organic solvent.
Excellent strength of adhesive part to metal sheet and water proof because Polyurethane as insulation material is adhesive itself.
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Film and Sheet Calenders
Laboratory calenders are used in the development of continuous processes.
They are suitable for the production of film and sheet of different layer thicknesses made from a wide range of polymer materials such as PVC, polyolefins, PU and many others.
Calenders in L, F, I or Z configuration with roll diameters of 168 mm, 250 mm and 350 mm are available.
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TF: automatic cutters for custom-sized spools of PS film, thickness range: min 0.15 max.0.3 mm.
Final sheet size: min 400x 400, max 1000x1500 mm.
A V-shaped corner-cutting system is available on request.
The cutter is electronically controlled from a panel with auto, single, manual and double cycles, the latter indispensable to obtain lenghts of more than 800 mm
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Calenders for laminated PVC
RODOLFO COMERIO designs and manufactures calendering lines for calendered PVC lamination to various supporting materials, where the calender is the main machine in the line. The rolls, 2 or 3, inclined "I" configuration, represent the heart of the machine ; for this reason, based upon the output to be achieved, a design team offers the max possible support to the Customer for the selection of diameter, width, material, technical features of the rolls. RODOLFO COMERIO calenders, furthermore, can be enriched by the most advanced automatic control and adjustment systems for thickness and profile of the film, by means of rolls shifting, roll-bending, cross-axis and preloading. These mechanisms, furthermore, can be integrated with electronics, in order to guarantee calendering process control by gathering and automatically adjusting all production parameters.
The special arrangement of the rolls permits then to apply a wide range of accessory devices such as, for example, the laminating group in calender and embossing group provided with a device to quickly change the engraved and rubber roll.
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By using the high-frequency welding process, Thimonnier has developed a line of sealing presses to assemble PVC panels which are used in the manufacture of the following items:
swimming pool liners,
above-ground swimming pools,
swimming pool covers,
truck and train tarps,
industrial tarps,
inflatable structures,
taut structures,
shelters,
tents, canopies,
solar protection,
awnings...
The machines may be rail-mounted for performing large welds with programmable travel. Manual and semi-manual solutions are also available.
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Hot plate welding is beneficial to manufacturers seeking to join thermoplastic parts where both high-strength and hermetic seals are required, or where parts have complex geometries, such as irregular shape, or curved or internal walls. Several models of hot plate welders are available to accommodate parts up to 72" x 24" in size. Models are available with horizontal or vertical plates. This process is often employed to assemble batteries, fluid reservoirs, lighters, or other challenging plastics joining applications where cost-effective methods and strong seals are crucial.
HH Series Horizontal Hot Plate Welders
Branson's Model HH-15 hot plate welder (at right) combines versatility in a small footprint. The distinctive feature of this welder is its horizontal platen, which enables it to process parts that are not adaptable to standard vertical hot plate welders.
Branson's HH-Series horizontal hot plate welders are complete assembly systems designed to weld parts up to 24" by 72" (610 by 1829 mm), or multiple smaller parts. (Note: the HH24S platen size is 24" by 19"/610 x 483 mm.)
Branson's HV-15 vertical hot plate welder is designed to weld parts up to 15" by 12" (375 by 300 mm), or multiple smaller parts.
Branson's HV-15S Hot Plate Welder is a complete plastics assembly system using a vertical heat platen, coupled with servo-driven holding fixtures, giving the user greater control over weld results than is possible with conventional mechanical stops.
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The ideal assembly solution for medium, contoured, or complex thermoplastic parts. Designed for versatility and easy tooling changeover to accommodate a variety of parts. Typical applications include fuel tanks, reservoirs, taillight lenses, and vent ducts. The welder easily achieves hermetic seals, and finished part weld strength approaches that of the virgin material.
HHB1223P Horizontal Hot Plate Welder
Features
All-pneumatic operation
Unique Rack System coordinates tool platen motion
Single power air cylinder for reduced machine complexity
Two temperature zones standard - Field upgradeable to four zones
Touch screen interface with all digital timing
Controls mounted on space saving pendant arm
Fully adjustable hot plate carrier
Fully enclosed cabinet with exhaust fans
Interior work light
Separate pressure conrols for melt and seal
Vacuum part retention system
Specifications
Maximum heated platen size: 13" x 24" (330 x 610 mm)*
Maximum clamp force 1250 lbs. (5560N)
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Hot Plate machines with either contact or non contact technology and Infrared with its suitability for all types of profiled component weld faces.
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A1
AUTOMATIC SINGLE HEAD WELDING MACHINE
Automatic single head welding machine LISI A1 with variable angle from 30° to 180°. Complete with frame support and head protection. Register seam limiting device from 2 to 0,2 mm. Removable heated cutters with automatic regulation of the temperature by digital thermoregulator. Possibility to modificate the material burn-out from 5 to 6 mm by the simply replacement of the positioner. High safety low pressure clampings controlled by a pressure switch. Automatic control of the welding plate temperature by a digital thermoregulator and automatic control of the fusion time by single timers.
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Simple machine operation in the hotplate process goes hand-in-hand with the highest quality and economy requirements. A particular strength of the process is in the joining of more than 2 components (our record: 34 parts for one fuel tank).
* Hot Plate welding machines with contact heating and non-contact heating by means of infrared and gas-convection.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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Single head welding machine SM-1 :
Automatic welding machine without heated Surface knives for Weld seam restriction 0,8 mm.
Length clamping unit guiding case, therefore to reach welding tolerances.
Quick and easy possibility of change to Angles 30° until 180°.
Easy changing of the welding foil Quick clamping ledge.
Easy cleaning of the welding mirror inService position.
Safety clamping cylinder with 2-step pneumaticSystem.
Height of profile max: 200mm
Width of profile max: 215mm on 90° welding.
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