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GE Inspection Technologies is a leading developer of eddy current instruments, testing machines, and sensors for industrial applications requiring surface and sub-surface crack detection and metal sorting. GE Inspection Technologies' non destructive eddy current testing equipment and solutions will meet the critical requirements of your unique application and deliver productivity, quality, and safety.
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Portable shearography (Q-810)
Non-Destructive Inspection
* Fast inspection of composite structures
* Field inspection
* Portable system
* Easy operation
The Portable Shearography System Q-810 is a fully portable and compact inspection system for fast inspection of components made from composite structures like aircraft fuselages and components, rocket shell parts, marine ship hulls, pipes, etc..
The system is fully portable and is designed for field inspection services. The Portable Shearography Inspection System Q- 810 consists of a vacuum hood with flexible sealings, which can be attached to the component to be inspected.
Inside the hood a vacuum up to 150 mbar can be pulled in order to stress the material underneath the hood. Any debonding or structural defect will be detected by the integrated shearography camera. The camera image is analyzed by the software package ISTRA for Windows® and displayed on a computer monitor and head up display.
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ETA™ physical test systems
Quality assurance with high precision
High productivity requires appropriate process equipment combined with efficient inline and offline quality assurance systems. In order to optimize the production process, which means balancing highest throughput and defined quality, precise measurements are of key importance.
AudioDev offers a complete family of ETA inline and offline measurement systems. Based on the core competences in Spectrometry and Laser Technology, the measurement systems generate the most precise measurements. Most systems are turn-key solutions equipped with state-of-the-art hardware and software modules, designed for easy operation.
ETA-systems belong to the most efficient and reliable process control systems installed at manufacturing facilities worldwide.
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Verimation’s Verimet® 7700 Portable Eddy Current Tester is a portable micro processor-based eddy current instrument for heat verification, alloy sorting, hardness inspection and case depth testing of ferrous metal parts. Versatile and accurate it offers improved capabilities for a wide range of applications. The instrument is compact, lightweight and battery equipped so it is very easy to use.
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The modular design is common to all systems: Host PC, measuring channels and interface module are separate from each other. The measuring channel execute the measurement and pass the measuring results to the Host PC whereas the interface module control the communication between Host PC and the equipment PLC. These testing equipment structures have resulted in very cost-effective solutions.
Applications: Quality control by non- destructive testing during the production of wires, cables, rods, bars, tubes and coils.
Material thickness: All metals
Measuring method: Eddy current measurement
Functional principle: When the material passes / transits the sensor, irregularities (welding faults like cracks, pores or circumferential faults) will be detected by changes of the eddy currents within the material.
Special features: Modular design based on the separation of measurement channels, interface module and Host PC.
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The shearography technology is an interferometric test method with which damage or defects can be identified on components under load. This measuring technique even allows detecting deformations of only a few micrometers in size. Already a relatively low component load can thus yield unambiguous measuring results, which are mandatory particularly for NDT testing.
The test object is illuminated with laser light and observed through a CCD camera equipped with the so-called shearing optics. These shearing optics project the object image onto the camera chip twice; each object point is thus represented twice on the CCD chip. When the test object deforms under load, the laser light reflected by the component changes. By superimposing an image showing the unloaded object state with an image taken in the loaded state, the change of an image point can be determined. The optimum test load type (thermal load or pressure and vacuum load) for the individual component depends on the fault type and fault depth and is ideally determined before serial testing by trial measurements using sample components.
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Verimation Technology, Inc. is a leading manufacture of Ultrasound Test Systems for automotive applications. This method of Non-Destructive Testing is very accurate and reliable. Testing is performed by coupling short bursts of high frequency sound waves to the test part. The wave patterns are then analyzed and test results are generated. This method of testing can find internal flaws and analyze material properties without cutting or destroying the part.
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High quality, flexible and handheld Digital Video Microscope with side viewing BGA zoom lens (4x zoom factor) and brilliant image quality for Visual Inspection, Digital Image Recording and Dimensional Measurement of BGA, uBGA, CSP and Flip-Chip packages and all other SMT or Through-Hole components on printed circuit boards.
Application:
Visual Inspection of:
- Solder joints of BGA, m BGA, CSP and Flip-Chip packages
- Solder joint of SMT and through-hole components
- Assembled PCBs
- Pads
- Solder paste and flux mixtures
- Cuts and scores
- Digital Image Recording
- Software Analysis
- Non-contact Dimentional Measurements
- Documentation and Archiving
- Real time presentation
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! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 400 mm.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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We have perfected the design & manufacturing of wide range of Fabric Inspection Machines available in various working widths which are easy to operate, technically advanced and programmable machines in the field of fabric quality control. Being developed by highly qualified engineers having vast experience of this field, our machines are equipped with all necessary features like tensionless handling, accurate length measuring, appropriate illumination, Straight roll selvedge, variable roll hardness, auto cutting etc.
! Efficient inspection of medium & heavy quality fabric.
! Efficient inspection through top & bottom illumination.
! Tensionless movement of fabric on inspection table.
! Full forward & reverse run of fabric.
! Speed variable from 0 – 50 mtrs/ min.
! Compact & crease free rolling on winding tubes.
! Max. Roll dia. Up to 1000 mm.
! Machine with any input & output of Roll/ Pile/ Big Batch can be manufactured.
! Length measurement by reputed counter meter.
! Straight & uniform roll winding through efficient selvedge guider.
! Operator friendly, improves productivity, reduces labour.
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MAXIwheel™ Classic is Jacobsen's most popular wheel inspection solution. The system is designed for manual, semi or fully automatic inspection of cast light alloy wheels. If you're in the market for a robust, rugged, time tested wheel inspection system, Jacobsen's MAXIwheel™ Classic is your solution. The system is designed to provide maximum uptime under the most demanding conditions and provide trouble free operation for years. The system is modular, meaning it can be ordered according to your needs today, and upgraded to your requirements should they change.
System components are designed with reliability and servicability in mind. Because of our modular approach, when parts need to be replaced, they can be replaced quickly, in most cases with basic tools. Quick-connect connectors are used extensively to make part changes quick and painless. Even the heart of the system, the manipulator, can be removed from the cabinet to make major repairs easier.
The following video shows a typical inspection cycle. The manipulator speed has been decreased to show detail. In a typical inspection, a wheel enters the cabinet and is picked up by the manipulator. It is positioned in a preprogrammed position in the x-ray beam and is rotated 370°. The wheel is then moved to the next preprogrammed position. After all parts of the wheel have been examined, the manipulator returns the wheel to the conveyor and the wheel is transported out of the machine
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COMPACT HIGH RESOLUTION DIGITAL RADIOSCOPY SYSTEM.
- Real time high resolution digital radioscopy
- Dense material inspection thanks to large energy range
- Horizontal flat sample holder
- Motorized zoom axis
- Single image inspection of parts up to 24 cm long
- Very small footprint
- Ergonomic, fast and easy to use
Our equipements are customed-designed to best meet you needs.
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The XR 5 is a digital X-ray camera system of high sensitivity and high resolution in small, light, and ruggedized construction. The image converter screen is a high resolution X-ray converter foil converting X-ray radiation to visible light. The X-ray image is guided via a mirror and a lens to the CCD of a camera. This CCD camera contains a digital image memory, which is pixel-synchronous to the CCD. The camera can be exposed longer than the TV standard (20ms). This way the weak image from the phosphor screen can be accumulated on the CCD and displayed as a high quality X-ray image on a monitor. Due to its intelligent sensor the camera „behaves“ like a film. As soon as there is X-ray radiation the camera starts to expose, stores the image automatically and displays it continuously. The stored image is available on the laptop (or other displays) for further processing or analyses. Contrary to a classical X-ray image intensifier tube with a connected video camera this type of construction has only a slightly lower time resolution, but it is actually lighter, it needs no internal high voltage and it shows excellent performances with rugged applications.
Features:
- Digital system
- Software-controlled by laptop (camera & X-ray-source)
- Internal 12 bit processing
- Very good time resolution
- Software with image data base, image processing and measuring program
- PC-Laptop independent operation
- Prepared for the adaptation to manipulator vehicles40)
- Universal charging set for X-ray camera, source and X-ray generator
- Optional Wireless control and data transmission
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MASTER MEND:-
! Unique design for comfortable & efficient mending operation.
! Top & bottom illumination for efficient mending.
! Hands free foot operated with fixed speed drive.
! Machine with any input & output of Roll/ Pile can be manufactured.
! High production efficiency with minimal operator fatigue.
! Available in various working widths.
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Remote RadEye™ Detachable X-Ray Sensor
The Remote RadEye detachable x-ray sensor is designed to fit into small spaces where a complete imaging camera won’t fit. Available with either a RadEye1, RadEye2 or RadEye HR sensor head, the Remote RadEye module sits at the end of a detachable cable that can reach into tight corners. The camera electronics are mounted in a separate enclosure which can be placed up to one meter away. While designed for portable NDT applications, the Remote RadEye can also be used in fixed installations.
The Remote Sensor head consists of a rugged, light-tight enclosure that is only slightly larger than the sensor itself. All standard versions of the RadEye1 and RadEye2 sensors are available, covering both the 10-50kV and 10-160kV energy ranges. A special high-resolution sensor - the RadEye HR - is also available for use with x-rays up to 90kV. A shielded 1m cable (or a pair of cables for the RadEye2) connects the sensor head to the electronics module, which contains either a high-speed digital frame grabber interface or a microprocessor-controlled USB interface.
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Canadian Standard Freeness Tester determines the rate of drainage of a dilute pulp suspension and express it in terms of freeness. The rate of drainage is related to the work done on the fibre during beating or refining. Two models are offered: Wall mounted (brass), and stand model (stainless steel).
APPLICATIONS
Pulp, Synthetic fibres
STANDARDS
Meets TAPPI T227, ISO 5267/2, AS/NZ 1301, 206s, BS 6035 part 2, and CPPA C1
FEATURES
* Calibrated and traceable to industry standards
* Easy to operate
* Extremely accurate
* Durable, heavy construction
* Stand model is constructed of corrosion resistant stainless steel and Wall model is constructed of brass
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This self-contained, PFI-type pulp beater subjects pulp to a specific beating schedule to process pulp prior to forming hand sheets.
APPLICATIONS
Pulp Preparation
SPECIFICATIONS
* Conforms to CPPA C7, TAPPI T-248 and ISO 5264-2.
* Paprican certification available.
FEATURES
* Integrated wash cycle
* Roll, bedplate and all external panels are 316
* Stainless Steel for easy cleaning
* Automatic raising and lowering of beater roll for safety and convenience
* Front panel LED indicators show control sequence status for convenient monitoring and troubleshooting
* All controls and sequences are on conveniently located touch pad control panel.
* Digital counter
* End of cycle alarm
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The Standard Sheet Former includes all of the accessories required to prepare 159 mm hand-sheets in accordance with the appropriate standards. This stainless steel device produces laboratory hand sheets to allow the test and evaluation of the physical properties of pulp.
APPLICATIONS
Pulp, Paper, Recycled Paper
SPECIFICATIONS
* Complies with TAPPI T-205 & T-218, PAPTAC C.4 & C.5, ISO 5269/1, SCAN C26
FEATURES
* Durable, 316 Stainless steel construction
* Polymer sump
* Manual stirrer and inlet valve
* Unique latch system that ensures a proper seal of the deckle
* Complete with grid plate, stirrer, couch roll, 2 couch plates
* White Water Return System available (option)
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Marposs non-destructive testing technologies offer solutions based on the eddy current method for 100-percent inspection of critical components required to meet today's safety and reliability concerns.
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GE Inspection Technologies is the world's leading developer of ultrasonic instruments, testing machines, transducers, and software for industrial applications requiring internal defect detection and sizing. GE Inspection Technologies' nondestructive ultrasonic testing solutions will meet the critical requirements of your unique application and deliver productivity, quality, and safety.
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GE Inspection Technologies designs, manufactures and supports stationary testing machines based on ultrasonic and X-ray technology for online and offline applications in the manufacturing processes as well as mobile systems for field applications. In addition, we offer systems based on Eddy Current technology and special systems in the field of metrology.
Our testing machines and systems are designed to perform individual manufacturing tests and / or to fulfill international Nondestructive Testing (NDT) standards for final acceptance test.
We offer a wide range of standard systems for numerous applications – including all former Krautkramer, Seifert and Nutronik products – to suit all specifications. Additionally, we can provide a customized solution for your specific need.
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Food product processing requires a variety of operations, such as sorting based on dimensions, shape and colour, on processing lines that run at very high speeds.
LMI's non-contact sensor vision technologies are ideal for such applications. Integrated into a single rugged and lightweight housing, our sensors dramatically reduce the costs and calibration challenges associated with machine vision component implementation. This measurably increases the quality of the final product by supplying our customers with synchronized real-time data for 100% inspection via smart sensors.
Our Food applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs.
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FQA - Film Quality Analyzer
Extrusion line for Determination of Film Quality
Stand-alone extruder KE 30 with Film quality analyzer and FSR
The Film Quality Analyzer measures the transparency and optically checks the quality of blown or flat films on a laboratory or production scale. The instrument detects in-line and differentiates between
- black specks
- gels
- fisheyes
- holes
These faults are classified acc. to their type and allocated to size classes.
The film is assessed on the basis of the number of faults and their size distribution.
Evaluation is done automatically through a comfortable Windows® 9x or NT software.
All data are stored in a database and can be imported by commercial programs.
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Plastic Container Inspection System - The TapTone 4000-PBI is designed to detect leaks in plastic containers, stand-up pouches and tubes at production line speeds. Utilizing advanced DSP technology and fail-saife control logic, the TapTone 4000-PBI inspects 100% of production for micro leaks. When combined with optional sensors, the TapTone 4000-PBI can also detect low fills, over fills, and closure defects.
Dual Sensor Compression Technology - detects and rejects leaking and demaaged flexible containers at production line speeds up to 200 feet per minute. The system is designed with dual parallel chains suspended over the customer's existing conveying system. As the container passes through the system, the dual parallel chains apply force to the sidewall of the container. This action compresses the headspace of the container, which allows a comparative measurement to be taken at both the infeed and the discharge of the system. Comparing the container to itself at the infeed and the discharge of the systems eliminates the effects of typical variations seen in the production environment (fill level, product temperature, and container desity). Utilizing advanced DSP technology the TapTone 4000 controller analyzes the comparative measurement and assigns a merit value to each container. If the merit value is outside of the acceptable range, a reject signal activates a remote reject system.
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The first combined X-ray inspection system that fulfils all Weights and Measures regulations
The X-ray CombiWeigher represents a breakthrough in modern product inspection offering exceptionally high quality standards to meet the needs of the food processing and pharmaceutical industries. It is a complete product inspection combination system which not only performs highly accurate over and underweight checkweighing but also simultaneously inspects your products for foreign bodies – such as glass, metal, stone and high density plastic – using the very latest state-of-the-art X-ray and checkweighing systems.
The innovative and highly versatile XS3 AdvanCheK X-ray CombiWeigher is built to the highest safety standards in the industry and is compliant with IRR 1999. The HACCP compliant stainless steel (V2A) design, with sealing up to IP65, meets strict hygiene standards and requirements, making this system suitable for use in harsh working environments with a regular hygiene cycle.
A time and money saving combination
The effective combination of the two technologies in one system ensures that you will save both time and money in your production processes: the single multilingual 15” colour touchscreen user interface, with multi-level passwords and user profiles, is the central point for set-up and article management for both technologies, helping reduce possible operator errors and ensure faster production changeover thus minimising downtime. In addition, by using one compact system instead of two separate units, the time and costs associated with line integration, operator training and documentation are also vastly reduced.
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Allows mending, examination or inspection. All types of material successfully processed. Choice of input-roll, pile, 'A' frame, bale. Sloping or flat table with or without illumination.
Precision measurement by 'Birch' AutoMeasure. Guided roll up or plait. Optional cross cut. Doff out, with or without taping. Fault recording. Made to your specification.
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Features:
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Perfect tension during the flow of the fabric is provided using guide roll assembly, thus no hassles of nip rolls.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines
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INSPECTION MACHINE
FOR FABRICS WITH PLATFORM
Mod. ISP 220
The inspection, winding and plaiting machine with platform Mod. ISP 180 PLAIT / ROLLS,
Allows a check of the fabric quality.
Tanks at the linear geometry of the drawing, to the sensitive system of synchronization and the motorization of all the rolls of delay fabric, the machine is excellently for the verification of elastic fabrics to sweater and shuttle.
Besides, thanks to the management from PLC interfaced to inverter, the operator can modify in real time tension fabric and hardness roll.
With the addition of a platform to allow the operator a qualitative control more near at the fabric. The winding or PLAITING process happens behind the operator.
The machine can be inserted in an automatic layout of more inspection machine with an automatic packing
Technical characteristics:
• Inlet fabric from J-BOX with synchronization / Small rolls / Plait / Big rolls
• Inclined inspection table with rear light
• Up light
• Platform
• Auto-centring winding unit
• Winding of the roll
• Adjustable compactness of the rolls
• Adjustable fabric tension
• ø500 mm diameter knitted fabric rolls
• 3÷60 m/min. speed control without step.
Optional:
• Digital weight measuring system
• Automatic linear cut
• Wood or special light
• Comatex software for store all the faults
• Barcode labelling for more type of error
• Mark-fault one or more fault
• Doubling system in 2 or 4
• Packing system
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Features
- Inspection table is laminated with adequate number of tubes provided underneath and overhead the glass with variable lighting arrangement.
- Push button controls are given on the drive box on the right hand side.
- Cloth can run in FORWARD as well as in REVERSE direction instantaneously.
- Fabric runs face in/face out
- Special jogging or inching device is provided to stop the machine at the right location of the defect.
- Extremely sensitive soft start and instantaneous stoppage of fabric.
- Automatic stop arrangement to stop the machine at the end of the fabric piece.
- Robust and attractive design.
- Bow bar has been provided in the batching device to open out the creases in the fabric.
- Perfectly aligned straight edges in tunes of +/- 1 to 2mm in our model with automatic edge guiding system. The device comes with an electronically operated motorized screw type arrangement, thus doing away with requirements such as compressed air etc.
- Meter Counter is installed in front on platform top for easy reading.
- Specially designed Thyristor based DC drive with MCB's for auto tripping of the machine.
- World renown AC drives with companies such as DELTA, ALLEN BRADLY, SEIMENS, TELEMECHANIQUE, etc. can be provided on our machines.
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- MS Side frames pointed with hardwearing stipple finish stowing enamel . This makes the finish permanent..
- A cradle with tow M.S. side brackets and 6 rollers running on ball bearing to place the fabric roll. This arrangement allows tensionless unwinding of the fabric.
- Inspection table is laminated black/white, which enhances the defect identification procedure by making defects more easily visible to the operator.
- The angle of the table is changeable in order to allow the operator to select the right viewing angle. Also, mending of the fabric is easily possible due to this arrangement.
- Two overhead and two underneath tube lights are provided to optimize the lighting.
- Positive driven batch winding mounted on M.S. fabricated frames having two rubber strip coated rollers and batching roll guides. The fabric is wound on the batch roll by surface contact.
- A scroll rolls right after the inspection table opens the fabric roll.
- A bow bar is also provided to open the fabric right before the winding, which gives perfectly wound tight rolls.
- This winding arrangements winds rolls by 25% tighter than the traditional winding mechanisms.
- Measuring Counter is provided in front on the inspection table for easy viewing
- FORWARD/REVERSE/STOP push button controls mounted on inspection table on both sides.
- A special jogging (Inching) device is also provided.
- Soft start and instantaneous stoppage of fabric.
- MCB's to automatically stop the machine at the time overloading.
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