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Sample applications of the LASERTEC series:
LASERTEC 40: Precision tools, tool and mould making, embossing stamp, coins and medals, toy industry, portable radio industry, display industry, lettering and engraving
LASERTEC 80 FineCutting: Precision tools, electronics industry, medical technology, fine die parts < 5 mm, soldering templates, power generation
LASERTEC 80 / 130 PowerDrill, 80 PowerShape: Precision laser drilling of cooling air holes as well as the production of shaped hole geometries in turbine components (e. g. direction and rotor blades) for the aerospace industry, repair and maintenance of turbine components and power generation
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Modular system LWS-C
* Compactly laser machining system in portal design
* Laser working head pivoted manuel or motor in the z axis
* Travel of linear axes:
X up to 400 mm
Y up to 300 mm
Z up to 200 mm
* Repetitive accuracy ± 0,01 mm
* high-performance multiphase motors with encoder or AC servo-motors
* Control on PC basis CNC E.PNCS5 or SINUMERIK 840D
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Laser welding system ELC 250 DUO
The extraordinarily sturdy twin-spindle laser-welding machine offers simultaneous loading and unloading of the work spindles. The clamped/compressed component can be welded axially and radially. An integrated compression unit ensures that welding distortion is reduced to a minimum. The ELC 250 DUO features a fixed beam-focusing unit. All optical components remain stationary throughout the machining process.
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Winbros’ LMC Laser machine has been designed to machine blades, vanes and similar sized components. The LMC system can be configured to allow fitting of the most suitable Laser for the application, the four Laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* 5 axis system
* Heidenhain control system
* PC process controller
* Contact probing
* Non contact probing (conoprobe)
* Diffuser machining
* Cooling hole re-opening
* Ablation laser with laser scanning head
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Modular system LWS-H
* Welded steel construction with granite table
* Laser beam source height-adjustable in the Z axis
* Travel of linear axes:
X = 200...600 mm
Y = 200...400 mm
Z = 200...400 mm
* Repetitive accuracy ± 2 µm
* AC servo motors or linear direct drives
* CNC control with SINUMERIK 840D or Heidenhain TNC 410/426
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300 mm universal combined machine
Following the success of the C26 genius and in response to market demands, MiniMax presents the C30 genius, a combined universal machine, with tables made completely of cast iron, and superior features. The 1200 mm long planer tables and the 200 mm improved thicknessing height allow more heavy-duty machining. Therefore, the C30 genius is set to repeat the commercial success of the C26 genius, backing it up, and completing its range, as a new small and economical universal combined machine. An ideal first purchase, it is practical and efficient and even with its compact footprint can still guarantee performances typical of a professional machine.
Main options:
• Aluminium mortiser
• Self-centering Wescott type chuck
• Squaring frame
• Wheels for machine movement
• Tenoning table and protection hood
• Spindle moulder protection for shaping operation
• "Tersa" cutterblock with 3 knives
• 3 single-phase motors 1,5kW 2Hp 50Hz (1,8kW 2,6Hp 60Hz)
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Universal combined machine 410 mm
Elite Serie: the Combined Machines for the professional woodworker. Technology, design, innovation and quality: 100% made in Italy. The Universal Combined Machines of the “Elite” Serie represent the TecnoMax solution for the handcrafts who are looking for a compact machine without renouncing a top quality end product. The rapid machining changeover, the possibility to compose the machine according to the one’s requirement, and the same performance of the single-machining models are the main qualities which characterize this new range.
The new saw unit is made of a strong cast-iron structure. It is tightly fixed under the table and can be tilted by means of two side supports (trunnions): these solutions grant sturdiness, rigidity and a perfect cutting result. Furthermore, on request, the unit can be equipped with scoring unit for an optimal cutting even on upgraded panels. The sliding table is made from extruded anodised aluminium with a closed, honeycomb structure. The carriage runs on an exclusive slideway system consisting of guides made from calibrated and hardened F550SX steel. The spindle moulder unit is designed to provide the maximum stability and rigidity under all working conditions. Top performance features include: a large-size, cast-iron moulder spindle; a large distance (230 mm) between the two bearings on the moulder spindle; the possibility to mount tools at a minimum distance (5 mm) from the first bearing. The 4 standard speeds (3500, 6000, 8000, 10.000 rpm) are ideal for all types of machining operation, from moulding to routing against the grain.
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- VENUS -
The quick fixed bridge machining centre; very accurate and sturdy, it proves to be the ideal solution for the machining of small 3-5 axis batches in a pendular cycle. Designed for meeting any flexibility request, it offers wide application possibilities considering it compact size.
- Speed and accuracy -
The fixed bridge single-piece frame, the motion mechanisms appropriately sized for heavy-duty working loads, the high-performance digital axis and the electrospindle power contribute to guaranteeing high machining speeds in combination with positioning accuracy and finishing quality.
Venus can be configured with a wide range of operating units. The RX4 operating unit emphasises its work field width and the machining speeds. It can also be configured alternately with the 5-axis PX5 unit or the 3-4-axis TX3 operating unit.
The work table is available in the steel version with universal T-shaped guides and standard vacuum system, or with special universal clamping modules, for an immediate work table setting.
- Safety and protection -
The protection cabin and the extraction stroke of the work tables, which completely protrude from the cabin, make the workpiece load/unload operations very safe and isolate the work table (dust and chip ejection) for the total benefit of the surrounding environment.
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FLEXDOOR 7000 machining centre make it possible to machine large daily amounts, even if manufacturing batches are reduced and customised. The FLEXDOOR 7000 enables machining or hardware installing on frame stiles, into a common machining line or two specialised lines "locks" and "hinges" The FLEXDOOR 7000 digital control enables high flexibility to be reached while maintaining a very high productivity. The machines also allow pins, hinges or keepers to be installed.
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The edge sanding machine type LZK SD has been developed according to long experiences and to the newest knowledge’s in a modern, unit as-
sembly system for the handicraft and interior furnishing workshops.
This machine is used for solid as well as for veneer edges and can be easy integrated in work process as a single machine as well as in production lines.
The machine can be build up exact to the customer use for many different products. So the user get a fast and economic work process.
-Flexible modular construction system
-Possibility to work with a groove cutting unit in trough feed system
-Build up with different work units exact to the customer need
-Many different work processes in one work step
-Smooth running because of very strong construction
-Easy to adjust and handle
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V-CUT
CNC cutting centre with 3 controlled axes, designed for cutting profiles made of
aluminium, PVC, light alloys in general. V-Cut loads the extruded section and cuts it, then unloads the finished part all in fully automatic mode without need for operator
attendance.
The powerful and versatile software can handle predefined cutting lists, optimizing them to minimize wastage. The cutting head allows cutting at +/- 22°30' and intermediate angles.
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The TK 804/3 model features an automatic machining and cutting system for aluminum profiles and it is designed to minimize the manual intervention of the operator during the machining cycle, allowing the operator only to load/unload profiles.
The machine comprises a multi-spindle combined unit, complete with 3 controlled axes, where it is possible to install a maximum of 8 electric-spindles to perform milling, drilling and tapping operations on 4 sides of the profiles before they are cut.
The machining line comprises:
In-sequence loader
Loading table with a 3 axis CNC pusher
Labeling machine (optional)
Multi-spindle combined unit
Cutting unit
Conveyor belt
Unloading table
Thanks to the versatility of its components the TK 804/3 model can meet the manufacturing needs of every customer: profiles loading/unloading systems, clamping, handling and machining can be customized according to the characteristics of the workpieces, to the working cycles and to the type of machining to be performed.
The high automation of the TK 804/3 model significantly reduces machining times while improving the production process.needs of each customer.
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HIGH-PRODUCTIVITY SOLUTIONS
Learn about our High-Productivity Solutions, including our Automatic Pallet Changer for VMCs, our Automatic Parts Loader and our Automatic Bar Feeder for the SL Series Lathes.
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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WorkPal Compact Servo is a pallet changer that requires minimal floor space. It is designed for automatic changing of pallets in chucks on machine tables in:
- milling machines
- grinding machines
- die-sinking EDM machines
- wire EDM machines.
With a sliding door across one full side, the WorkPal Compact Servo gives maximum access to the magazine. This greatly facilitates the loading and unloading of pallets.
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180°-Twin pallets exchanger system with manual and automatic pallets
Sizes from dia.400 up to 2500 mm.
Application fields
Aerospace, Aircraft, Automotive, Commercial vehicles, Energy, Heavy duty machines, Oil, Wind generators
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Manual Pallet Changers
- Maximize productivity with minimial spindle downtime and faster cycle times
- Fast & accurate operation
- Repeatability of +/- .0001
- Intergrated Clamping System features machinable jaws
- Simple to off-line load or on-machine load workpieces
- Pallets available in three styles: Plain, Vacuum Chuck, or Integrated Clamping System
- Easy to operate
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