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Sample applications of the LASERTEC series:
LASERTEC 40: Precision tools, tool and mould making, embossing stamp, coins and medals, toy industry, portable radio industry, display industry, lettering and engraving
LASERTEC 80 FineCutting: Precision tools, electronics industry, medical technology, fine die parts < 5 mm, soldering templates, power generation
LASERTEC 80 / 130 PowerDrill, 80 PowerShape: Precision laser drilling of cooling air holes as well as the production of shaped hole geometries in turbine components (e. g. direction and rotor blades) for the aerospace industry, repair and maintenance of turbine components and power generation
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Modular system LWS-C
* Compactly laser machining system in portal design
* Laser working head pivoted manuel or motor in the z axis
* Travel of linear axes:
X up to 400 mm
Y up to 300 mm
Z up to 200 mm
* Repetitive accuracy ± 0,01 mm
* high-performance multiphase motors with encoder or AC servo-motors
* Control on PC basis CNC E.PNCS5 or SINUMERIK 840D
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Laser welding system ELC 250 DUO
The extraordinarily sturdy twin-spindle laser-welding machine offers simultaneous loading and unloading of the work spindles. The clamped/compressed component can be welded axially and radially. An integrated compression unit ensures that welding distortion is reduced to a minimum. The ELC 250 DUO features a fixed beam-focusing unit. All optical components remain stationary throughout the machining process.
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Winbros’ LMC Laser machine has been designed to machine blades, vanes and similar sized components. The LMC system can be configured to allow fitting of the most suitable Laser for the application, the four Laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* 5 axis system
* Heidenhain control system
* PC process controller
* Contact probing
* Non contact probing (conoprobe)
* Diffuser machining
* Cooling hole re-opening
* Ablation laser with laser scanning head
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The MM1 is a computer-controlled machine that automates the cutting of profiles, holes, nozzles and shapes on pipe with diameters from 4" to 16" (100-400 cm). It rotates the pipe on it’s roller bed with a three jaw chuck while simultaneously moving a cutting torch back and forth along the pipe’s axis.
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Programmable Gantry System provides coordinated motion in two axis. Can be easily programmed to repeat any contour or pattern for either cutting or welding applications.
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CCT - CNC GLASS CUTTING TABLES (STRAIGHT AND SHAPE)
Cutting size 3.700x2.600 mm or 6.000x3.210 mm. Cutting thickness range 2mm - 19mm. Accuracy± 0,2mm. Cutting speed from 0 to 120 m/min. Total power 10 Kw. Lenght 4.200mm. - Width 3.200mm. - Height 890-950mm. - Weight 2.400 kg. - Noise emission within 80 dB. CE brand.
CNC glass cutting machine for only straight is aviable.
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High speed cutting table equipped with "brushless" motors on X and Y axes to allow a higher acceleration (working time reduced), a higher precision and to remove maintenance (the absence of brushes "brushless" system, maintenance-free).
With frame in robust electro welded steel of elevated torsion resistance, 4 cutting wheels (on request) for straight and shaped cutting on glass sheets to a maximum thickness of 25 mm.
TECHNICAL FEATURES
- Option for Low-E removal head
- Automatic oil dosing system according to cutting speed
- Total digitally governed axes
- Working speed up to 140 mt/min
- Instant electronic squaring of the bridge
- Stainless steel and reinforced metal plate frame
- New mechanical tilting system giving maximum efficiency an long lasting reliability
- Electric system with busfiled
- Double zero position for laminate cutting
-The Moving system runs along the X, Y axes by high-precision rack and pinion (GUDEL, from CH)
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- VENUS -
The quick fixed bridge machining centre; very accurate and sturdy, it proves to be the ideal solution for the machining of small 3-5 axis batches in a pendular cycle. Designed for meeting any flexibility request, it offers wide application possibilities considering it compact size.
- Speed and accuracy -
The fixed bridge single-piece frame, the motion mechanisms appropriately sized for heavy-duty working loads, the high-performance digital axis and the electrospindle power contribute to guaranteeing high machining speeds in combination with positioning accuracy and finishing quality.
Venus can be configured with a wide range of operating units. The RX4 operating unit emphasises its work field width and the machining speeds. It can also be configured alternately with the 5-axis PX5 unit or the 3-4-axis TX3 operating unit.
The work table is available in the steel version with universal T-shaped guides and standard vacuum system, or with special universal clamping modules, for an immediate work table setting.
- Safety and protection -
The protection cabin and the extraction stroke of the work tables, which completely protrude from the cabin, make the workpiece load/unload operations very safe and isolate the work table (dust and chip ejection) for the total benefit of the surrounding environment.
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FLEXDOOR 7000 machining centre make it possible to machine large daily amounts, even if manufacturing batches are reduced and customised. The FLEXDOOR 7000 enables machining or hardware installing on frame stiles, into a common machining line or two specialised lines "locks" and "hinges" The FLEXDOOR 7000 digital control enables high flexibility to be reached while maintaining a very high productivity. The machines also allow pins, hinges or keepers to be installed.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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1. Adopt three-points rollers guide, through the force to the front roller by the papilionaceous spring, the cutting beam keeps in touch tightly with the two back rollers.
2. The special worktable structure designed from limit-element optimization make the curving Sx, which is formed during shearing, to be able to compensate the curving of upper beam under the acting of shearing force, assuring the blade gap to keep same along the full length of worktable, enhancing the shearing precision and quality.
3. GS adopt the compact hydraulic system of B O S C H , advanced compact structure design, the system pressure control adopt electro-Hydraulic proportional valve, the system pressure in a whole working period can be controlled by programming to ensure a stable working performances.
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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¨ 5 Digit Rate Display, 8 Digit Totalizer Display.
¨ Local Magnetic or Remote Reset.
¨ 4-20mA Analog Output.
¨ Powered From Battery, DC Supply, 4-20mA Output
Loop, or AC Line.
¨ 20 Pt. Linearization Option.
¨ Isolated Scaled Pulse Output.
¨ Alarm Output for Rate or Total.
¨ Windows® Configuration Program.
¨ RS 232 Port for Configuration and Monitoring.
¨ Diagnostics for Pulse, Alarm and Analog output.
¨ Password Protection for Menu and Reset.
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♦ Displays Rate & Total Simultaneously.
♦ 4½ Digit Rate Display, 8 Digit Totalizer Display.
♦ 4-20mA Analog Output.
♦ Powered From Internal Battery, External DC
Supply or 4-20mA Output Loop.
♦ 10 Pt. Linearization Available.
♦ Isolated Scaled Pulse Output.
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Epsilon EP
“Motion Made Easy”TM
230V Servo Drive Systems
Epsilon EP, the compact and easy to use servo drive, is scalable from a simple amplifier to a completely programmable 1.5 Axis motion controller. The Epsilon EP comes in 3 flexible models, and 5 drive sizes — 2.2A, 4.0A, 6.5A, 9.0A and 16.0A, able to deliver over 40Nm of torque at the rated motor speed.
3 functional configurations:
Base: Epsilon EP-B
This base drive is ideal for servo applications utilizing an external motion controller. The EP-B has the unique capability of combining an analog command with a preset velocity for trimming or advance/retard operations. The EP-B drive is an excellent choice for stepper replacements or centralized control systems.
Indexer: Epsilon EP-I or EP-IDN
The EP-I drive is a highly capable position controller that provides Home, Index, and Jog motion profiles. The EP-I has a unique alternate mode feature whereby it can perform an Index or Home function, and then switch to an alternate mode such as analog torque, analog velocity, or pulse follower mode on the fly! This compact indexing drive is a cost-effective solution for countless applications.
Programming: Epsilon EP-P, EP-PDN and EP-PPB
The EP-P drive provides the highest level of control by allowing the user to create complete user programs to sequence the motion control along with other machine functionality. The EP-P can be used to solve the most complex motion applications and still be easy-to-use because of the PowerTools Pro configuration software. With intuitive software and plenty of online help, programming this servo drive is easy; in fact it is “Motion Made Easy!”
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DigiFlex® Performance™ series: Any Control - Any Motor - Any Feedback
This means you the designer can choose the best of breed components for your system. Control, Motor, and Feedback and ADVANCED Motion Controls will fit neatly in the middle.
How can we do this? Under a single platform, the DigiFlex® Performance™ series offers more than 130 variations to meet any need.
DriveWare™ Software
DriveWare™ gives full control of your command scheme, tunig parameters, I/O functionality, troubleshooting and more.
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The Ashcroft® Digigauge® Family brings industry leading features to the marketplace.
The award-winning Ashcroft® digital test gauge features unmatched accuracy specifications of .05% Terminal Point, Total Error Band full-scale including span, linearity, hysteresis and temperature from 0 degrees to 1500 degrees F.
The new Ashcroft Type 2089 digital gauge comes in the industry’s smallest case size of (3") yet has the largest display – larger than even competitors' 4" gauges. The display offers backlighting with adjustable contrast levels. This gauge features 12 selectable engineering units, seven languages, and it can be calibrated in the field. Calibration and dampen modes are password protected. Three AAA Alkaline batteries provide over 1000 hours of battery life. The gauge is CE approved and FM approved for intrinsically safe operations, Class1, Division 1.
The Ashcroft® Type 2274 industrial digital gauge has the breakthrough features of 4-20 mA output, switching capability, and an extra large digital display. It is available in three case types.
The general purpose digital gauge, Type D1005PS, has 1/2% full-scale terminal point accuracy, large 1/2 inch character size and brings standard features to the digital gauge market that, until now, were either not offered or were provided only as options on competitor's products.
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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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FineMarker is the professional plasma system for marking, notching and punching. With the continuously variable marking current in the range between 4 and 25 ampere plates and profiles can be marked durably or temporarily. A water-cooled plasma torch ensures a long lifetime of consumables. Materials: mild steel, stainless steel, coated plates, even with oily or wet surface.
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