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For precision metal cutting (steel, stainless steel, aluminium, brass, copper) Mach 2 brings reactivity and flexibility to the manufacture of single parts, prototypes, small and medium sized production runs.
It is an efficient and profitable tool for industries such as automobiles, aerospace, home appliances, connectors and sheet metal.
A fourth axis can be fitted on this machine through a programmable rotating unit.
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Transport of energy by optical fibre
x10 binocular (x16 optional).
Welding with gas protection
Pedal control of firing and gas
Rapid use
Ergonomic work station
Fume suction system optional.
User friendly programming:
- standard (novice operator)
- advanced (experienced operator)
- intelliweld (priority Ø of spot)
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The Excalibur Flexible Manufacturing Cell is a unique concept system from Laser Photonics, LLC. The Excalibur is the latest in lean manufacturing technology and offers a complete turnkey solution for manufacturers and production facilities. This new concept introduces the idea of using one Fiber Laser Module to control the tasks of up to four different machines with the use of one optical switch. The Excalibur is specifically designed for any manufacturer or production facility that performs applications which entail laser cutting, welding or remote welding and sheet cutting or marking. This concept is leading the way in helping manufacturers increase their production speed while lowering operating costs, floor space and initial capital spent on more expensive machines. The Excalibur is perfect in situations where robot training time is slowing down production and costing valuable time and money.
One of the main benefits of this flexible manufacturing cell is the many ways the system reduces operation costs. Since the system is operating off of one module the cost is instantly reduced by the amount of additional modules. In these cases the Excalibur can easily be upgradable when production needs to be increased.
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Since 1995 Osai integrates LASER for micro-machining (marking, welding, drilling).
The experience has been acquired during over 200 applications, for customers worldwide, and is the basis for our range of standard machines utilising LASER technology.
The knowledge of the technology and the processes derives from the cooperation started with Carl Baasel Lasertechnik, developed in the partnership with the Rofin group, worldwide leader in implementing industrial LASER sources.
The development of the machining processes, performed by our machines, took place with the continuous support of TWI, World association for material joining techniques.
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The product line JENOPTIK-VOTAN W is used for the laser welding of plastics in different fields of application. The systems of this product line are suited for the processing of plastic parts in the following areas, among others: Headlights; Fuel pumps; Mobile phone parts; Electronics / Sensors; Chute channels; Piping; Fluidic systems.
Functionality
In the laser absorbing component W1, the light energy of the laser is converted into heat energy.
Component W2, which is transparent to the laser light, is heated and melts directly.
Advantages
Weld simple parts instead of injection mold intricate parts (including inserts)
No preparation (such as activation for bonding)
No curing of adhesive (time loss, storage)
No finishing due to flashing
No tool wear
Bond with temperature stability (sterilization of medical utensils)
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Complete laser processing
Description
Schuler provides for the complete processing of components with application-specific laser lines designed to meet the widest variety of manufacturing needs. As required, different processes can be performed in combination on a single line. These might include, for example, cutting and welding, cutting and hardening or marking and welding.
Your advantages
Space savings
Cost savings
A high degree of flexibility in processing
Complete processing on a single line
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MD CARTESIAN is a laser system dedicated to cutting and welding works on components of medium dimension, with complex joining geometry too. The cell is a 3 or 5 axis system, with a Cartesian configuration.
It is possible to use both CO2 laser sources both Nd:YAG laser sources with different powers according to the specific applications.
The cell has two interchangeable optic groups for cutting and welding works. The two optic groups are special modules, realized by RTM, provided with circuits for the cooling of the mirrors and the adduction of the shielding gases.
In the base solution the principal characteristics are: 3 axis machine with movements obtained by ball bearing screw and top quality brushless motor checked with encoder; flying optics: allows to obtain many different configuration with a special focusing head studied according to the need of production;- axis control board with high performance processor; protection cabin for total safety with interlock elements on all access.
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ProLas - Compact Laser Workstation
Characteristics
This economical workstation incorporates a compact high accuracy design while maintaining great flexibility. The laser energy can be transmitted to the work piece via fiber optics, conventional or scanning optics.
Field of application
The ProLas is designed for laser processing precision miniature components.
Primary applications are found in the medical, dental, electronics, computer, communications, and micro machining industries requiring spot and seam welding plus drilling and cutting.
General Specifications
X axis travel 12" standard (optional 18")
Y axis travel 6"
Z axis travel 9"
Rotary axis with 5c collet holder 360° (optional)
DC servo drive with optical encoders
Positioning repeatability 0.0002"
Lead screw accuracy 0.003"/ft
G&M code programming
CAD/CAM software (optional)
Control Pentium PC with software and interface for all laser functions including laser parameters
Can be equipped with any standard LASAG laser source
With or without Class I enclosure
Fiber, conventional, or scanning beam delivery optics
Electrical, single phase 115V, 15A
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Machining center, automatizable, 4 axes for LASER drilling with diameters from 0,025 mm dof small mechanic parts, such as cylinder filters. The process uses pulsed Nd YAG sources direct or fiber delivered.
The dynamics and precision, entrusted to screw axes in the basic version, can be elevated to the state of the art in the aero version, with linear motors and granite structure.
The high technical content, the ease of use and its specificity make of it an excellent means in the refined processes with LASER technology.
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Laser & Beam Delivery
Cutting Trimming Scribing Ablation Drilling Welding
Non-contact process
Sub-micron machining
No tool wear or breakage
Faster than conventional micro-machining
Accurate and repeatable process control
Low operation cost
Quick set-up and change over
Minimized material loss
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The Preco ST2000, ST2200(pictured) and ST2400 Series Laser Workstations perform multi-axis laser welding, drilling and cutting in a Class I or Class IV enclosure. ST Series Workstations are time and field proven machines designed around fixed beam laser technology and Preco XY motion and control technology.
The rigid Preco design offers a smooth cutting path with high accuracy over the full range of motion and has high overall system reliability with a simple optical path and user friendly PC controls.
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