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The state-of-the-art welding process is based on the Contour Welding principle and generates the perfect appearance in terms of the welding quality. This launched process onto the welding technologies of plastics enables a welding method without any elaborate clamping device. Accordingly, the existing limitation on 2 dimensional welding process is eliminated. Consequently, the welding process can be extended to 3D-welding.
This latest LEISTER Welding Concept provides an alternative method of resolution, completely new aspects and more flexibility in design of the geometry as well while the conventional welding methods such as Ultrasonic Welding or Vibration Welding are limited to. In other words, the GLOBO - Welding opens new opportunities for high-quality and decorative automotive products such as headlights, taillights or even large parts for Textile and Packaging Industries.
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YW52 Welding Head
High-power welding head in modular design
EFFICIENT
o capable for highest laser power
o can be expanded with pre, in and post process monitoring
o high-quality welding by means of high-grade optics and adaptable protective shield gas supply
o long protective window lifetime by application-specific CrossJet concepts
FLEXIBLE
o modular design
o individual, customer-specific configuration
o simple integration into existing systems
o different focal lengths for collimation and focusing
USER FRIENDLY & SAFE
o simple teaching thanks to monitoring camera
o easy optics exchange
o monitored protective window cartridge
o operating status can be monitored by PC
System types / Lasers:
o robot
o gantry systems
o customised machinery
o for all diode and solid-state lasers like Nd:YAG, disc and fibre lasers
Technical Specification:
o max. laser power: 20 kW
o focal lengths collimation: 100, 125, 150, 200 mm
o focal lengths focusing: 150 to 1000 mm
o mass: 3 to 6 kg, depending on construction
o dimensions (standard module): 74 x 74 mm (edges dimension)
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System for MSG laser hybrid welding
System for GMA laser hybrid welding
For welding steel and aluminum
Integral protective window monitoring and Cross Jet
Small interfering contour
Laser welding head: YW50
Laser: Nd:YAG or Ytterbium fiber laser
Welding power supply, wire feed system: company CLOOS Schweißtechnik GmbH
Focal length collimator: 100 mm to 200 mm
Subject to change without notice
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Today’s mold repair micro-welding laser industry is characterized by rapidly changing, ever-evolving customer demands and intense competition. Innovative ideas, successful designs and a strong commitment to superior quality and performance are the fundamentals of LaserStar Technologies Corporation.
LaserStar’s Universal Jig offers a significant, competitive
advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform flexibility for the widest range of
on-site repair applications.
Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding zone. The result is a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance.
LaserStar welding systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair applications.
• Lay a bead as small as .0025” / 0.05mm
• Repair slots, pockets, radius contours and angles
• Repair polished, textured and engraved surfaces
• Repair thin walls with little or no warping
• Repair parting line edges and heat sensitive areas
• Alloys include tool steel, aluminum, copper, titanium and powdered metals
The LaserStar produces a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.
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