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LaserWorkStation - LWS-P
LWS-P
Hochdynamisches Laserbearbeitungssystem in Portalbauweise zur Präzisionsbearbeitung
Grundgestell aus geschliffenem Hartgestein
Geschwindigkeitsabhängige Laserleistungsregelung
Verfahrwege Linearachsen:
X bis 1000 mm
Y bis 800 mm
Z bis 400 mm
Wiederholgenauigkeit X/Y bis ± 2 µm
Linearmotoren für x- und Y-Achsen sichern hohe Geschwindigkeiten und Beschleunigungen
CNC-Steuerung SINUMERIK 840D
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For precision metal cutting (steel, stainless steel, aluminium, brass, copper) Mach 2 brings reactivity and flexibility to the manufacture of single parts, prototypes, small and medium sized production runs.
It is an efficient and profitable tool for industries such as automobiles, aerospace, home appliances, connectors and sheet metal.
A fourth axis can be fitted on this machine through a programmable rotating unit.
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Since 1995 Osai integrates LASER for micro-machining (marking, welding, drilling).
The experience has been acquired during over 200 applications, for customers worldwide, and is the basis for our range of standard machines utilising LASER technology.
The knowledge of the technology and the processes derives from the cooperation started with Carl Baasel Lasertechnik, developed in the partnership with the Rofin group, worldwide leader in implementing industrial LASER sources.
The development of the machining processes, performed by our machines, took place with the continuous support of TWI, World association for material joining techniques.
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Our TS 4.20 2D system cuts and welds metal sheets by means of a single, special cutting and welding head. The system can process metal sheets with dimensions from 1000 x 2000mm to 2050 x 4100mm and thicknesses from 1 mm to 8 mm, with laser power of 5000W or 6000W. After the process, the metal sheets can measure 4000 x 20000 mm and more. The machine is equipped with an automatic loading system, which allows a high degree of automation and prolonged continuous operation.
Like all TTM machines, the TS 4.20 2d was designed using FEM (Finite Elements Method) structural computation software that enables the dimensional features of the structures to be defined and the strain and deformation states to be optimised in relation to the stresses applied. With this new solution developed to meet customers' specific needs, TTM once again presents itself as a partner-supplier of ideas that translate into innovative, reliable and technologically advanced machines.
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The product line JENOPTIK-VOTAN W is used for the laser welding of plastics in different fields of application. The systems of this product line are suited for the processing of plastic parts in the following areas, among others: Headlights; Fuel pumps; Mobile phone parts; Electronics / Sensors; Chute channels; Piping; Fluidic systems.
Functionality
In the laser absorbing component W1, the light energy of the laser is converted into heat energy.
Component W2, which is transparent to the laser light, is heated and melts directly.
Advantages
Weld simple parts instead of injection mold intricate parts (including inserts)
No preparation (such as activation for bonding)
No curing of adhesive (time loss, storage)
No finishing due to flashing
No tool wear
Bond with temperature stability (sterilization of medical utensils)
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The fastest 2D/3D laser machines in the world with an unrivalled production versatility.
DOMINODOMINO is a machine designed for today’s industrial reality that dictates high productivity, great efficiency, extreme versatility, maximum accuracy and limited costs.
A single machine cuts and welds flat sheet and three-dimensional parts, performs bevel cut for the weld preparation and processes tubes. Boasting the high dynamics of a 2D machine, DOMINO is a 5-axis machine with a considerable work volume and an extremely reduced footprint.
The new DOMINO direct-drive head is highly dynamic and extremely precise, ensuring excellent cutting quality even on thick sheets.
DOMINO is the only 5-axis machine with an F-axis for automatically controlling the focal position. This allows continuous processing of different materials and thicknesses, and accurate process control all over the work volume. Thanks to the rapid tool change system, the DOMINO head can be easily reconfigured to adapt to all types of processing.
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MD CARTESIAN is a laser system dedicated to cutting and welding works on components of medium dimension, with complex joining geometry too. The cell is a 3 or 5 axis system, with a Cartesian configuration.
It is possible to use both CO2 laser sources both Nd:YAG laser sources with different powers according to the specific applications.
The cell has two interchangeable optic groups for cutting and welding works. The two optic groups are special modules, realized by RTM, provided with circuits for the cooling of the mirrors and the adduction of the shielding gases.
In the base solution the principal characteristics are: 3 axis machine with movements obtained by ball bearing screw and top quality brushless motor checked with encoder; flying optics: allows to obtain many different configuration with a special focusing head studied according to the need of production;- axis control board with high performance processor; protection cabin for total safety with interlock elements on all access.
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EXTESA MJ is a modular laser system dedicated to operations of cutting and welding on big dimensions components. The plant uses CO2 or Nd:YAG sources and in the standard solution, the maximum working envelope is 24 m in length, 3.6 m in width and 0.7 m in height, with double fixed bench for component loading/unloading and clamping in different areas of the working volume. It is obviously possible to answer to specific demands and opportunely vary the configurations in accordance with the customer. The system is characterised by two mobile portals with synchronised motion: a first portal is dedicated to the movement of the focusing heads while the second is dedicated to the movement of the laser source.
The proposed solution is characterised by an optical path that will be constant in length, thank to an articulated arm. This option allows high levels of acceleration, normally not available when moving big masses as a multi-kilowatt laser resonator.
The system is available in different solutions for the specific demands and is proper for those sectors in which it is necessary to work on large structures: military, shipbuilding and building industry, reticular structures for civil use and, generally, all land, nautical and aeronautical means of transport.The laser system is usable for cutting and welding a great range of materials: steels, aluminum and aluminum alloys, superalloys, titanium and titanium alloys an so on.
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LASER CUTTING and WELDING are two of the most widely used laser material processing techniques. PRIMA INDUSTRIE and PRIMA North America are pioneers in these processes and produce a variety of 2D and 3D systems used by manufacturers throughout the world.
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Laser & Beam Delivery
Cutting Trimming Scribing Ablation Drilling Welding
Non-contact process
Sub-micron machining
No tool wear or breakage
Faster than conventional micro-machining
Accurate and repeatable process control
Low operation cost
Quick set-up and change over
Minimized material loss
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The Preco ST2000 Series Laser Workstations perform multi-axis laser welding, drilling and cutting in a Class I or Class IV enclosure. ST Series Workstations are time and field proven machines designed around fixed beam laser technology and Preco XY motion and control technology.
The rigid Preco design offers a smooth cutting path with high accuracy over the full range of motion and has high overall system reliability with a simple optical path and user friendly PC controls.
Feature: Fixed beam
Benefit: Maximize consistency of processing accuracy and speed
Feature: Class I system
Benefit: Insures operator safety at all times
Feature: Proportional pulse controller, weld ramping, and enhanced pulse
Benefit: Superior pulse quality and control
Feature: Preco AcuNav® Windows® based PC controller
Benefit: Built in ramping and power control. Save settings and shortcuts on production computer.
Feature: Nd: YAG, CO2, UV or Fiber lasers
Benefit: Accepts 1.06 or 10.6 micron wavelength
Feature: Material processing database
Benefit: User friendly, short learning curve, lower cost
Feature: Ergonomically designed for easy loading & unloading
Benefit: Part presentation to front of enclosure & convenient door allows for manual, robotic or overhead loading/unloading.
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Machining center, automatizable, 4 axes for LASER drilling with diameters from 0,025 mm dof small mechanic parts, such as cylinder filters. The process uses pulsed Nd YAG sources direct or fiber delivered.
The dynamics and precision, entrusted to screw axes in the basic version, can be elevated to the state of the art in the aero version, with linear motors and granite structure.
The high technical content, the ease of use and its specificity make of it an excellent means in the refined processes with LASER technology.
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EWS 200 – European Work Station
Characteristics
The laser working station EWS 200 offers a large range of application with a space requirement of only 120x80 cm. Fiber optics beam delivery to processing head or scanner.
Application
EWS 200 is specially designed for precision seam and spot welding for medical, electronics, automotive and micro machining industries as well as for cutting and drilling applications with fiber optics.
Specifications
* Feed range X-axis 400mm
* Feed range Y- axis 400mm
* Feed range Z- axis 200mm
* optional rotary table
* Positioning accuracy +/- 30µm (circular axis 0.04 degree)
* GE Fanuc 210i-MB controller, AC motors
* Programming with G&M-functions
* Polymer composite base
* Integrated laser control software PCT2
* EWS 200 can be used in combination with any LASAG laser
* High industrial safety – cabin laser class 1
* Beam focussing with LASAG processing head or scanner
* Power requirement 230V, 7kVA
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Ghibli: Flexibility becomes efficiency
OT-LAS has perfected Ghibli, a highly flexible machine suitable for all types of decorating and custom-designing of small objects. A leader among the machines of its generation, Ghibli offers all the advantages for immediately satisfying creative and productive requirements in their most advanced and modern forms.
With its technical features and high performance, Ghibli is a powerful instrument and a winning solution. Fully designed and manufactured on site by the Group, the system combines efficiency and reliability, ensuring rapid and safe assistance.
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eurolaser is your partner in the world of laser technology, the specialist for laser systems designed to cut, engrave and mark different materials in various fields of application.
Materials:
- Plastics
- Wood
- Textile
- Foils
- Leather
- Glas
- Paper, paperboard
- Coated metal (engraving)
- And many more
Application areas:
- Advertising
- Membrane keyboards
- Handcraft
- Filter
- Model making
- Dieboards
- Automobile industrie
- Displays
- And many more
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Fiber Laser Cutting Robot :
The Fiber Laser Robot is ideally suited to integration and automation for cutting & welding applications. Fiber lasers in the multi-kilowatt range offer dynamic material processing capabilities for manufacturers. These custom-built systems offer increased flexibility, reliability, and quality. Optimum return on investment is guaranteed with these fully programmable machines.
- High Power Fiber Laser up to 5000 watt.
- Capacitive sensor for metal surfaces cutting
- A new generation of industrial laser equipment
- Fiber laser allows Multi Axis flexibility.
- Optical isolator for hi reflective metal cutting.
- Integrated aiming beam for programming and process training
- Excellent performance in material handling, machine tending and process applications
- Robotic Arm Brand: ABB, KUKA, Panasonic.
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The LCR series laser cutting system is the best one for cutting thick materials and multiple applications with excellent large working area and technical design.
Features & Benefits
œ1900*1300mm working area.
œ Non-contact auto focus system
œ Invisible upper exhaust function
œ Build-in exhaust blower with air-assist system
œ Movable 5.7h large color LCD panel
œ Modular Design -easy maintenance
œ Indicator to show the working status
œ A.C. Servo Motor
œ Red beam to indicate laser path.
œ Sealed laser path to ensure safety.
œ Self-Lubricant Linear Guideway
œ Dual track design on X/Y axis
œ Gas Purge prolong the lifetime of laser head.
œ EZ-CUTTER software with Windows based software
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LCA Series cutting System is the BEST budget cutting machine!
With LCA laser cutting system, you can use for heavy duty jobs with fast and good cutting performance.
Features and benefits:
œ 1000*700mm working area.
œ 25RF or 90DC
œ High speed up to 40M/min
œ Build-In Removable Honeycomb design.
œ Pass-through capability
œ Modular Design for easy maintance
œ AC Servo Motor
œ Synrad RF (25RF)Laser Tube / LLC DC(90DC) Laser
Applications: Texitile,Fabric,Thin non-meatl materialstamps, personalized itemsc .
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The compact and monoblock LASEC machines, equipped with very performing laser sources, open up new perspectives : cutting + engraving in vector mode + engraving / marking of large sizes in 'raster' mode !
The lateral and front opening enable the working on plates in dimensions superior to the working area of 1500 x 1250 mm.
The Lasec machines can work on rigid materials, such as : combined plastics, wood and by-products, stones, anodized aluminium, etc..., as well as on soft materials such as : leather, fabric, foam, etc...
This equipment is completely closed and fully compliant with CE norms.
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As the proven technology leader in the international laser plotter marketplace, Trotec’s mission is to deliver effective solutions that are perfectly tailored to individual laser cutting and engraving applications – solutions that cut costs, increase profitability, and maximize ROI. Whether it’s industrial marking tools or engraving and cutting systems they need, we offer access to a comprehensive portfolio of advanced CO2 and Nd:YAG lasers – to guarantee maximum value and productivity for each application.
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GALAXY ROBOT Laser Marking Center
The best solution for the laser marking , engraving and cutting operations with any laser source (CO2, Yag and Fiber) on materials like wood, plastics , paper, fabric , rubber , marble and stones, metacrilate, leather, metals and more other. This machine series is the first choice for some world-wide leader companies as, for example, Luxottica, ABB, Mercedes Benz, Askoll e Maino International, the warranty for the best price/performance ratio available on the market for this type of laser . This version "ROBOT" is equipped with 6-axis Kawasaki robot, to move the part for the most difficoult processing.
The robust and practical mainframe, the innovative technical solutions and the components accurately selected assure a high level of finish, sturdiness and reliability of the whole system, as well as ease of utilization thanks to the software MatriX based on Linux RTI operating system.
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GALAXY DOUBLE TABLE Laser Marking Center
The best solution for the laser marking , engraving and cutting operations with any laser source (CO2, Yag and Fiber) on materials like wood, plastics , paper, fabric , rubber , marble and stones, metacrilate, leather, metals and more other. This machine series is the first choice for some world-wide leader companies as, for example, Luxottica, ABB, Mercedes Benz, Askoll e Maino International, the warranty for the best price/performance ratio available on the market for this type of laser . In this version, predisposed for manual loading in 2 independent positions, it takes great advantages for the productions.
The robust and practical mainframe, the innovative technical solutions and the components accurately selected assure a high level of finish, sturdiness and reliability of the whole system, as well as ease of utilization thanks to the software MatriX based on Linux RTI operating system.
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ULYXE FAMILY: ALL-IN-ONE LASER MARKING SOURCES
Datalogic Automation – Lasermarking Product Group - orientation to innovation, its new philosophy focused on technological development and its advanced production techniques, find their effective expression in the innovative Ulyxe family – All-In-One laser markers 6W@1064 nm.
The laser is extremely compact with advanced technological concepts. Ulyxe is the entry point into the laser world without compromising on the performance required for obtaining accurate marking on almost any type of material.
In addition, thanks to its extreme compactness, this laser family represents the ideal laser marking solution both in stand-alone configurations as well as in industrial production lines.
THE ALL-IN-ONE LASER
The air cooled laser sourced offers an ultra-compact design and includes the scanning head, digital control and monitoring functions. The whole units is dedicated with a specially designed high tech case, available in different materials, polyurethane and metal, depending upon different applications requirements.
This compact laser family is available in 2 different configurations – Ulyxe and Zeux
ULYXE perfectly matches its compact dimensions with the ease of its USB connection and of its ULYXE EDITOR software, specifically developed to offer all those key functions which maximize its marking performances.
Zeux complements its record compactness with the flexibility of the DSP2 board and of the SMARTIST software in full configuration.
Standard 24 V DC power supply for both versions.
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LASE PLATFORM
The innovative Lase platform derives from the long experience in the production of high performance and high quality DPSS laser sources. The V-Lase source @1064nm, the Green-Lase @532 nm and the UV-Lase @355 nm all use the state-of-the-art End Pumped Coupling Technology, which represents the leading-edge solution in the field of laser sources.
The Lase platform laser source are available in the OEM and OEM Marker versions.
The platform is characterized by a compact, standard rack (suitable to fit in a 19” rack), the continuous and precise power control. Moreover special attention has been dedicated to safety aspects.
The Lase platform offers lasers with excellent beam quality, high peak power, short pulse width. The operator has the ability to precisely tune the power and pulse repetition rate. Elevated brilliance in the laser spot, at longer focal lengths, makes the Lase platform ideal for marking a broad range of materials even when a large marking field is required.
Designed for 24/7 demanding processes, the Lase platform allows unparalleled performance, thus finding suitable applications both in direct part marking and in label marking in every market segments such as automotive, solar & electronics, packaging as well as in medical surgical tools marking & other applications.
EASY CONNECTIVITY
The Lase platform extends drastically the possibility of connection between the laser source and the operative system. The communication with the system is enabled by RS232, RS485, and Ethernet. In addition Lase platform also has an I/O for the connection of the TTL and analogical signals.
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Mistral: Specialized flexibility
OT-LAS has setting up Mistral, a system that completes and diversifies the existent production range. The flexibility of Mistral is the competitive answer to the most varied line production requirements. Dedicated and with the possibility of personalization the hardware accessories supplement themselves in a powerful and multipurpose software management. Entirely developed and realized inside the group it combines efficiency and flexibility.
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