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The Excalibur Flexible Manufacturing Cell is a unique concept system from Laser Photonics, LLC. The Excalibur is the latest in lean manufacturing technology and offers a complete turnkey solution for manufacturers and production facilities. This new concept introduces the idea of using one Fiber Laser Module to control the tasks of up to four different machines with the use of one optical switch. The Excalibur is specifically designed for any manufacturer or production facility that performs applications which entail laser cutting, welding or remote welding and sheet cutting or marking. This concept is leading the way in helping manufacturers increase their production speed while lowering operating costs, floor space and initial capital spent on more expensive machines. The Excalibur is perfect in situations where robot training time is slowing down production and costing valuable time and money.
One of the main benefits of this flexible manufacturing cell is the many ways the system reduces operation costs. Since the system is operating off of one module the cost is instantly reduced by the amount of additional modules. In these cases the Excalibur can easily be upgradable when production needs to be increased.
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LaserWorkStation - LWS-P
LWS-P
Hochdynamisches Laserbearbeitungssystem in Portalbauweise zur Präzisionsbearbeitung
Grundgestell aus geschliffenem Hartgestein
Geschwindigkeitsabhängige Laserleistungsregelung
Verfahrwege Linearachsen:
X bis 1000 mm
Y bis 800 mm
Z bis 400 mm
Wiederholgenauigkeit X/Y bis ± 2 µm
Linearmotoren für x- und Y-Achsen sichern hohe Geschwindigkeiten und Beschleunigungen
CNC-Steuerung SINUMERIK 840D
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For precision metal cutting (steel, stainless steel, aluminium, brass, copper) Mach 2 brings reactivity and flexibility to the manufacture of single parts, prototypes, small and medium sized production runs.
It is an efficient and profitable tool for industries such as automobiles, aerospace, home appliances, connectors and sheet metal.
A fourth axis can be fitted on this machine through a programmable rotating unit.
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Since 1995 Osai integrates LASER for micro-machining (marking, welding, drilling).
The experience has been acquired during over 200 applications, for customers worldwide, and is the basis for our range of standard machines utilising LASER technology.
The knowledge of the technology and the processes derives from the cooperation started with Carl Baasel Lasertechnik, developed in the partnership with the Rofin group, worldwide leader in implementing industrial LASER sources.
The development of the machining processes, performed by our machines, took place with the continuous support of TWI, World association for material joining techniques.
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Our TS 4.20 2D system cuts and welds metal sheets by means of a single, special cutting and welding head. The system can process metal sheets with dimensions from 1000 x 2000mm to 2050 x 4100mm and thicknesses from 1 mm to 8 mm, with laser power of 5000W or 6000W. After the process, the metal sheets can measure 4000 x 20000 mm and more. The machine is equipped with an automatic loading system, which allows a high degree of automation and prolonged continuous operation.
Like all TTM machines, the TS 4.20 2d was designed using FEM (Finite Elements Method) structural computation software that enables the dimensional features of the structures to be defined and the strain and deformation states to be optimised in relation to the stresses applied. With this new solution developed to meet customers' specific needs, TTM once again presents itself as a partner-supplier of ideas that translate into innovative, reliable and technologically advanced machines.
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The product line JENOPTIK-VOTAN W is used for the laser welding of plastics in different fields of application. The systems of this product line are suited for the processing of plastic parts in the following areas, among others: Headlights; Fuel pumps; Mobile phone parts; Electronics / Sensors; Chute channels; Piping; Fluidic systems.
Functionality
In the laser absorbing component W1, the light energy of the laser is converted into heat energy.
Component W2, which is transparent to the laser light, is heated and melts directly.
Advantages
Weld simple parts instead of injection mold intricate parts (including inserts)
No preparation (such as activation for bonding)
No curing of adhesive (time loss, storage)
No finishing due to flashing
No tool wear
Bond with temperature stability (sterilization of medical utensils)
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The fastest 2D/3D laser machines in the world with an unrivalled production versatility.
DOMINODOMINO is a machine designed for today’s industrial reality that dictates high productivity, great efficiency, extreme versatility, maximum accuracy and limited costs.
A single machine cuts and welds flat sheet and three-dimensional parts, performs bevel cut for the weld preparation and processes tubes. Boasting the high dynamics of a 2D machine, DOMINO is a 5-axis machine with a considerable work volume and an extremely reduced footprint.
The new DOMINO direct-drive head is highly dynamic and extremely precise, ensuring excellent cutting quality even on thick sheets.
DOMINO is the only 5-axis machine with an F-axis for automatically controlling the focal position. This allows continuous processing of different materials and thicknesses, and accurate process control all over the work volume. Thanks to the rapid tool change system, the DOMINO head can be easily reconfigured to adapt to all types of processing.
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LASER CUTTING and WELDING are two of the most widely used laser material processing techniques. PRIMA INDUSTRIE and PRIMA North America are pioneers in these processes and produce a variety of 2D and 3D systems used by manufacturers throughout the world.
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Laser & Beam Delivery
Cutting Trimming Scribing Ablation Drilling Welding
Non-contact process
Sub-micron machining
No tool wear or breakage
Faster than conventional micro-machining
Accurate and repeatable process control
Low operation cost
Quick set-up and change over
Minimized material loss
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Machining center, automatizable, 4 axes for LASER drilling with diameters from 0,025 mm dof small mechanic parts, such as cylinder filters. The process uses pulsed Nd YAG sources direct or fiber delivered.
The dynamics and precision, entrusted to screw axes in the basic version, can be elevated to the state of the art in the aero version, with linear motors and granite structure.
The high technical content, the ease of use and its specificity make of it an excellent means in the refined processes with LASER technology.
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EWS 200 – European Work Station
Characteristics
The laser working station EWS 200 offers a large range of application with a space requirement of only 120x80 cm. Fiber optics beam delivery to processing head or scanner.
Application
EWS 200 is specially designed for precision seam and spot welding for medical, electronics, automotive and micro machining industries as well as for cutting and drilling applications with fiber optics.
Specifications
* Feed range X-axis 400mm
* Feed range Y- axis 400mm
* Feed range Z- axis 200mm
* optional rotary table
* Positioning accuracy +/- 30µm (circular axis 0.04 degree)
* GE Fanuc 210i-MB controller, AC motors
* Programming with G&M-functions
* Polymer composite base
* Integrated laser control software PCT2
* EWS 200 can be used in combination with any LASAG laser
* High industrial safety – cabin laser class 1
* Beam focussing with LASAG processing head or scanner
* Power requirement 230V, 7kVA
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The Preco ST2000, ST2200(pictured) and ST2400 Series Laser Workstations perform multi-axis laser welding, drilling and cutting in a Class I or Class IV enclosure. ST Series Workstations are time and field proven machines designed around fixed beam laser technology and Preco XY motion and control technology.
The rigid Preco design offers a smooth cutting path with high accuracy over the full range of motion and has high overall system reliability with a simple optical path and user friendly PC controls.
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Ghibli: Flexibility becomes efficiency
OT-LAS has perfected Ghibli, a highly flexible machine suitable for all types of decorating and custom-designing of small objects. A leader among the machines of its generation, Ghibli offers all the advantages for immediately satisfying creative and productive requirements in their most advanced and modern forms.
With its technical features and high performance, Ghibli is a powerful instrument and a winning solution. Fully designed and manufactured on site by the Group, the system combines efficiency and reliability, ensuring rapid and safe assistance.
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Powerful and accurate milling engraving machines. Available with a wide range of optional equipment (lubrication system, tool changer, power spindles, etc) they are designed to meet any production requirements.
Engraving area: IS6000XP 610x410mm (24x16")
Engraving area: IS7000XP 610x815mm (24x32")
Engraving area: IS8000XP 610x1220mm (24x48")
Max spindle clearance: from clamping table 80mm, from vice 140mm.
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Laser technology is becoming very popular for the processing of woven or non-woven (synthetic) fabrics or fibrous materials for example:
- Industrial filters
- Sport and leisure clothing, protective suits
- Automobile fittings (airbags, furnishing, etc.).
The laser beam works without contact and without tool erosion. There is no distortion by a mechanical tool. The fused edges do not fray. No seaming is necessary with most synthetic textiles.
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Automated and Accurate
The DCM boasts a fully automatic load and unload mechanism that can handle up to a half ton of corrugated material. A robust vacuum system with field-proven components feeds sheets from the intake pile as it simultaneously removes finished sheets from the cutting platform. The sheet is precisely loaded into position onto the cutting platform in registration.
DCM Cutting and Plotting Table is all-round
The DCM accommodates an entire family of quick-change creasing, cutting, crushing, and special purpose knife tool inserts. The toolhead cuts at maximum machine speed through a range of substrates up to double wall corrugated. Throughout the run, the DCM maintains close registration and exact depth control, making it ideal for converting silk-screened, flexo or digitally printed products.
A workhorse for Short-Run Converting
Highly cost effective for short runs, from 10 to 300-400 items
- Saves cost and waiting time for a cutting die
- Fast setup and changeover
- Low intervention requirements enable unsupervised overnight jobs
- Leaves high-cost and high-capacity equipment undisturbed
- Based on proven Kongsberg XL technology
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The series of 3-D machines on base of synchronous motor is high-accuracy and reliability machines for pricise drilling, milling and engraving operations. Small dimensions and easy-to-use 3-axes machines are ideal for precision work with various types of materials, including non-ferrous metals, plastics, wood and many others. The primary consequences for us, as manufacturer is to offer future-oriented solutions to problem in 3-axis drilling, milling and engraving fields which are geared to specific customer requirements, grow with changing needs and can be easily put into practice.
Application:
Front panels, housing, printed circuit boards manufacturing, plate, serial numbers, coins, medals, jewelry goods, and 3D model production.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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