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The Excalibur Flexible Manufacturing Cell is a unique concept system from Laser Photonics, LLC. The Excalibur is the latest in lean manufacturing technology and offers a complete turnkey solution for manufacturers and production facilities. This new concept introduces the idea of using one Fiber Laser Module to control the tasks of up to four different machines with the use of one optical switch. The Excalibur is specifically designed for any manufacturer or production facility that performs applications which entail laser cutting, welding or remote welding and sheet cutting or marking. This concept is leading the way in helping manufacturers increase their production speed while lowering operating costs, floor space and initial capital spent on more expensive machines. The Excalibur is perfect in situations where robot training time is slowing down production and costing valuable time and money.
One of the main benefits of this flexible manufacturing cell is the many ways the system reduces operation costs. Since the system is operating off of one module the cost is instantly reduced by the amount of additional modules. In these cases the Excalibur can easily be upgradable when production needs to be increased.
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LaserWorkStation - LWS-P
LWS-P
Hochdynamisches Laserbearbeitungssystem in Portalbauweise zur Präzisionsbearbeitung
Grundgestell aus geschliffenem Hartgestein
Geschwindigkeitsabhängige Laserleistungsregelung
Verfahrwege Linearachsen:
X bis 1000 mm
Y bis 800 mm
Z bis 400 mm
Wiederholgenauigkeit X/Y bis ± 2 µm
Linearmotoren für x- und Y-Achsen sichern hohe Geschwindigkeiten und Beschleunigungen
CNC-Steuerung SINUMERIK 840D
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For precision metal cutting (steel, stainless steel, aluminium, brass, copper) Mach 2 brings reactivity and flexibility to the manufacture of single parts, prototypes, small and medium sized production runs.
It is an efficient and profitable tool for industries such as automobiles, aerospace, home appliances, connectors and sheet metal.
A fourth axis can be fitted on this machine through a programmable rotating unit.
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Since 1995 Osai integrates LASER for micro-machining (marking, welding, drilling).
The experience has been acquired during over 200 applications, for customers worldwide, and is the basis for our range of standard machines utilising LASER technology.
The knowledge of the technology and the processes derives from the cooperation started with Carl Baasel Lasertechnik, developed in the partnership with the Rofin group, worldwide leader in implementing industrial LASER sources.
The development of the machining processes, performed by our machines, took place with the continuous support of TWI, World association for material joining techniques.
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Our TS 4.20 2D system cuts and welds metal sheets by means of a single, special cutting and welding head. The system can process metal sheets with dimensions from 1000 x 2000mm to 2050 x 4100mm and thicknesses from 1 mm to 8 mm, with laser power of 5000W or 6000W. After the process, the metal sheets can measure 4000 x 20000 mm and more. The machine is equipped with an automatic loading system, which allows a high degree of automation and prolonged continuous operation.
Like all TTM machines, the TS 4.20 2d was designed using FEM (Finite Elements Method) structural computation software that enables the dimensional features of the structures to be defined and the strain and deformation states to be optimised in relation to the stresses applied. With this new solution developed to meet customers' specific needs, TTM once again presents itself as a partner-supplier of ideas that translate into innovative, reliable and technologically advanced machines.
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The product line JENOPTIK-VOTAN W is used for the laser welding of plastics in different fields of application. The systems of this product line are suited for the processing of plastic parts in the following areas, among others: Headlights; Fuel pumps; Mobile phone parts; Electronics / Sensors; Chute channels; Piping; Fluidic systems.
Functionality
In the laser absorbing component W1, the light energy of the laser is converted into heat energy.
Component W2, which is transparent to the laser light, is heated and melts directly.
Advantages
Weld simple parts instead of injection mold intricate parts (including inserts)
No preparation (such as activation for bonding)
No curing of adhesive (time loss, storage)
No finishing due to flashing
No tool wear
Bond with temperature stability (sterilization of medical utensils)
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The fastest 2D/3D laser machines in the world with an unrivalled production versatility.
DOMINODOMINO is a machine designed for today’s industrial reality that dictates high productivity, great efficiency, extreme versatility, maximum accuracy and limited costs.
A single machine cuts and welds flat sheet and three-dimensional parts, performs bevel cut for the weld preparation and processes tubes. Boasting the high dynamics of a 2D machine, DOMINO is a 5-axis machine with a considerable work volume and an extremely reduced footprint.
The new DOMINO direct-drive head is highly dynamic and extremely precise, ensuring excellent cutting quality even on thick sheets.
DOMINO is the only 5-axis machine with an F-axis for automatically controlling the focal position. This allows continuous processing of different materials and thicknesses, and accurate process control all over the work volume. Thanks to the rapid tool change system, the DOMINO head can be easily reconfigured to adapt to all types of processing.
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LASER CUTTING and WELDING are two of the most widely used laser material processing techniques. PRIMA INDUSTRIE and PRIMA North America are pioneers in these processes and produce a variety of 2D and 3D systems used by manufacturers throughout the world.
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Laser & Beam Delivery
Cutting Trimming Scribing Ablation Drilling Welding
Non-contact process
Sub-micron machining
No tool wear or breakage
Faster than conventional micro-machining
Accurate and repeatable process control
Low operation cost
Quick set-up and change over
Minimized material loss
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Machining center, automatizable, 4 axes for LASER drilling with diameters from 0,025 mm dof small mechanic parts, such as cylinder filters. The process uses pulsed Nd YAG sources direct or fiber delivered.
The dynamics and precision, entrusted to screw axes in the basic version, can be elevated to the state of the art in the aero version, with linear motors and granite structure.
The high technical content, the ease of use and its specificity make of it an excellent means in the refined processes with LASER technology.
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EWS 200 – European Work Station
Characteristics
The laser working station EWS 200 offers a large range of application with a space requirement of only 120x80 cm. Fiber optics beam delivery to processing head or scanner.
Application
EWS 200 is specially designed for precision seam and spot welding for medical, electronics, automotive and micro machining industries as well as for cutting and drilling applications with fiber optics.
Specifications
* Feed range X-axis 400mm
* Feed range Y- axis 400mm
* Feed range Z- axis 200mm
* optional rotary table
* Positioning accuracy +/- 30µm (circular axis 0.04 degree)
* GE Fanuc 210i-MB controller, AC motors
* Programming with G&M-functions
* Polymer composite base
* Integrated laser control software PCT2
* EWS 200 can be used in combination with any LASAG laser
* High industrial safety – cabin laser class 1
* Beam focussing with LASAG processing head or scanner
* Power requirement 230V, 7kVA
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The Preco ST2000, ST2200(pictured) and ST2400 Series Laser Workstations perform multi-axis laser welding, drilling and cutting in a Class I or Class IV enclosure. ST Series Workstations are time and field proven machines designed around fixed beam laser technology and Preco XY motion and control technology.
The rigid Preco design offers a smooth cutting path with high accuracy over the full range of motion and has high overall system reliability with a simple optical path and user friendly PC controls.
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Ghibli: Flexibility becomes efficiency
OT-LAS has perfected Ghibli, a highly flexible machine suitable for all types of decorating and custom-designing of small objects. A leader among the machines of its generation, Ghibli offers all the advantages for immediately satisfying creative and productive requirements in their most advanced and modern forms.
With its technical features and high performance, Ghibli is a powerful instrument and a winning solution. Fully designed and manufactured on site by the Group, the system combines efficiency and reliability, ensuring rapid and safe assistance.
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Waterjet cutting is particularly advantageous where conventional methods only provide insufficient quality. No further additional costs due to reworking or lower processing speed. Since during the cutting no gases or vapors are generated, the method is also safe, clean and environmentally friendly.
Modern waterjet cutting systems continually boost the process optimization and quality improvement in the processing industry.
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Control Systemation maintains an extensive software development department staffed with experienced software engineers. No task is too small, nor too large or complex. From vision systems and databases to full factory automation CSI has been in the forefront of Automation Design. We design, test, and have shipped more than 200 custom software projects a year to industrial, medical, aerospace, automotive, and electronic industries. We specialize in Databases, Host Communications, Vision System Interfaces, Inventory Control, User Interfaces, Robotics, and Networking.
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Laser, Flamecutting
Important functions of this module:
Analysis of the whole workpiece-geometry
Technology table with parameter selection
Analysis of the whole workpiece-geometry
Defining lead-in and lead-out movements
Automatic support of disposal equipment
Treatment of outlines with/without offset correction
Contour types (movements) middle, parallel, triangle-corner, turn-corner or roll-corner
Setting bridges, path, short cuts
Setting micro spotwelds or paths Technology laser/Flaming cutting
Technology laser / flame-cutting
Support of multiple heads
Automatic path optimization for Highspeed
Engraving, Windows text, BMP/JPG conversion
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- Position of origin of the laser head
- Return to the point of origin of the head after machining
- Dynamic visualization of the laser head
- Possibility of making a rotation of the part during machining
- Function cone makes it possible to chamfer all the part or of drowning the heads of screw
- Function of cutting planar, radial, circular and equidistant (cutting of tube)
- Possibility of authorizing a going beyond
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Steel Telescopic Covers
Beakbane Steel Telescopic Covers are designed to protect machine tool slideways and are precision-built for optimum efficiency. Over the last three decades, Beakbane has developed and refined its design know-how and understanding of the requirements of machine tool builders to the point where it is an acknowledged international leader in its field.
The protection of machine tool slideways is essential if machine tool accuracy is to be maintained, down time reduced, and associated maintenance costs avoided.
By working closely with machine tool builders and adjusting quickly to the demands of the latest technology, Beakbane Steel Telescopic Covers have become an integral part of many machine tool designs. We cannot stress too strongly the importance of the cover requirements being considered at the design stage if maximum efficiency and cost benefits are to be achieved.
Our computerised design programme provides data for the precision manufacture of Beakbane Covers. This ensures instant recall of all information needed for repeat orders: also, as an indication of the precision in our manufacturing procedures, it enables us to replace a damaged 'box' in a cover when required.
The individual boxes that make up each cover are interlinking, and depending on the box structure, can be sufficiently rigid to support the weight of an operator when the cover is stationary.
Wiper seals are fitted, as required, to the leading edge of all boxes with the exception of the smallest. The wiper is pressure loaded so preventing the ingress of swarf and other unwanted foreign bodies. The wiper itself is made from hardwearing polyurethane or nitrile rubber, protected in its own steel case from hot chips and swarf.
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Bellows
Arnold bellows offer safe protection for both people and machinery. These are the products to soke your problems - in which material, stability and shape can be individually customised.
If the bellows will be subjected to high mechanical stress and strain, the telescopic covers provide safe protection even at high processing speeds. Due to our patented mounting system, the telescopic covers will either be flexibly mounted or connected with the bellows without the use of adhesive materials under consistent counter pressure, if required and can also be coolant-compatible, if this is desired.
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Mechanical, thermal and chemical wire stripping processes cause damage to underlying wire that can affect electrical component performance and cause unacceptable conductor failures for aerospace, defense, medical, automotive, and other industrial companies using mission critical electronics. Manufacturers of these devices need to be aware that laser wire stripping technology is available that will guarantee the elimination of these problems. Applying CO2 laser light (10.6 microns wavelength) vaporizes wire insulation while being incapable of affecting the conductive wires. This wavelength of laser light is absorbed by the wire insulation and completely reflected by metal wire conductors. This technology eliminates the need for replacement blades and hazardous chemicals. Using lasers to strip wire yields the highest quality insulation and adhesive removal while delivering the absolute best quality and most precise wire stripping available.
Lasers can remove wire insulation from a wide variety of wire types including single core, multiple leads, twisted pairs, multi-cable, coaxial cable, and many others. Wires with diameters as low as 0.001 inches can be safely stripped. Tolerances for the laser can be held as tight as 0.001 inches. Single strand wires can be stripped in less than 1 second.
Virtually all wire insulation types can be removed using this laser technology. Wires are easily slit using this same CO2 laser. Straight, T-strip, Window slits, as well as, Spiral strips can be programmed to a controlled depth.
Our non-contact process yields the most flexible, highest quality, and most reliable laser stripping and slitting available.
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