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BrightStar Welding Systems are ideal for a wide range of metal joining and repair applications for today's industrial marketplace. A compact, portable design, coupled with LaserStar's well-known reputation for high quality, efficient laser sources, make the BrightStar an excellent value.
Now available in both a compact and pedestal design, BrightStar welding systems are available in 110V and 220V single phase models while providing 50, 80, 120 and 150 joule energy output. A variety of optical viewing systems are available to meet the specific needs of our customer's applications.
BrightStar's commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the laser source through the welding chamber while providing 24-hour continuous operation without overheating.
The BrightStar workspace was designed to be custom configured to the needs of your application and component part dimensions and comes in four styles: an open workspace, open workspace with adjustable shelf, deluxe chamber and automation chamber.
The 1200/1900 Series BrightStar welding system is an excellent value for today's value-conscious user looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal laser platform technology. BrightStar is the Right Choice!
All LaserStar Products are FDA (CDRH) and CE certified. Complete service, support and technical assistance are available from any one of their national LaserStar Centers in RI, FL and CA. All products are MADE IN USA.
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LaserStar® Compact welders are ideal for a wide range of metal joining and repair applications. The space saving, benchtop design incorporates a self-contained cooling system ensuring reliable operation with the performance capability of much larger laser welding systems.
LaserStar Compact Systems are available in 110V and 220V single phase models while providing 60 and 80 joule energy levels. A variety of optical viewing systems are available to meet the specific needs of our customer’s applications.
Benchtop systems are designed with our state-of-the-art compact cooling system which ensures 24-hour continuous operation without overheating.
The LaserStar Compact is an excellent value for today’s industrial professionals looking to unleash the power of hot-light, benefit from a comfortable, ergonomic design and ensure optimal platform technology. MADE IN USA.
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BrightStar Welding Systems are ideal for a wide range of metal joining and repair applications for today’s industrial marketplace. A compact, portable design, coupled with LaserStar’s well-known reputation for high quality, efficient laser sources, make the BrightStar an excellent value.
Now available in both a compact and pedestal design, BrightStar welding systems are available in 110V and 220V single phase models while providing 50, 80, 120 and 150 joule energy output. A variety of optical viewing systems are available to meet the specific needs of our customer’s applications.
BrightStar’s commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the laser source through the welding chamber while providing 24-hour continuous operation without overheating.
The BrightStar workspace was designed to be custom configured to the needs of your application and component part dimensions and comes in four styles: an open workspace, open workspace with adjustable shelf, deluxe chamber and automation chamber.
The 1200/1900 Series BrightStar welding system is an excellent value for today’s value-conscious user looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal laser platform technology. BrightStar is the Right Choice!
All LaserStar Products are FDA (CDRH) and CE certified. Complete service, support and technical assistance are available from any one of their national LaserStar Centers in RI, FL and CA. All products are MADE IN USA.
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FiberStar Workstations are available in 50 and 70 Watt pulse energy output levels. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the Fiber Diode source thru the welding chamber. The result - a significant pulse-to-pulse energy stability advantage.
The 7500 Series FiberStar Workstation are an excellent value for today's operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design, and ensure optimal platform technology.
7500 Series FiberStar Workstations offer a significant competitive advantage for today's medical device assembly marketplace. Fiber Diode technology produces a sharp, focused light beam that consistently melts a very small area of metal. The benefit of this technology is that very little heat is generated at the weld point allowing users to easily weld> 0,1mm from the most complicated and intricate component parts.
Operators handhold or fixture parts in the welding chamber while viewing the application through a stereo-microscope. An internal crosshair allows the operator to easily align and weld the parts at the correct location.
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Focalisator motorized electrically for management of the diameter of welding (Ø from 0.2 to 1.5 mm). Possibility of control and positioning per camera or binocular
- Transport of energy per fiberoptic
- Binocular x10 (x16 in option)
- Welding with cover gas
- Orders of shooting & gas by pedals
- Implementation fast
- System of extraction smokes in option
- System of vision per camera in option
- Convivial Programming:
standard (operator beginner)
advanced (experienced operator)
intelliweld (priority Ø of spot)
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ProLas - Compact Laser Workstation
Characteristics
This economical workstation incorporates a compact high accuracy design while maintaining great flexibility. The laser energy can be transmitted to the work piece via fiber optics, conventional or scanning optics.
Field of application
The ProLas is designed for laser processing precision miniature components.
Primary applications are found in the medical, dental, electronics, computer, communications, and micro machining industries requiring spot and seam welding plus drilling and cutting.
General Specifications
X axis travel 12" standard (optional 18")
Y axis travel 6"
Z axis travel 9"
Rotary axis with 5c collet holder 360° (optional)
DC servo drive with optical encoders
Positioning repeatability 0.0002"
Lead screw accuracy 0.003"/ft
G&M code programming
CAD/CAM software (optional)
Control Pentium PC with software and interface for all laser functions including laser parameters
Can be equipped with any standard LASAG laser source
With or without Class I enclosure
Fiber, conventional, or scanning beam delivery optics
Electrical, single phase 115V, 15A
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Innovative 808 nm laser system for the micro-welding, micro-drilling and micro-cutting operations, in both continuous and pulsed mode on metal, alloy, plastics , and more others. The possibility to work in pulsed mode reduces the thermical stress on the material and allow to increase surface quality. The immediate “plug and play” installation with any machine or pre-existing production line and the best price/performance ratio on the market are the real “plus” of this solution, absolutely unique for ...
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- Integrated resonator
- x10 binocular (x16 optional).
- Welding with gas protection
- Pedal control of firing and gas
- Rapid use
- Ergonomic work station
- User friendly programming:
standard (novice operator)
advanced (experienced operator)
intelliweld (priority Ø of spot)
- Fume suction system optional
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For precision metal cutting (steel, stainless steel, aluminium, brass, copper) Mach 2 brings reactivity and flexibility to the manufacture of single parts, prototypes, small and medium sized production runs.
It is an efficient and profitable tool for industries such as automobiles, aerospace, home appliances, connectors and sheet metal.
A fourth axis can be fitted on this machine through a programmable rotating unit.
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Transport of energy by optical fibre
x10 binocular (x16 optional).
Welding with gas protection
Pedal control of firing and gas
Rapid use
Ergonomic work station
Fume suction system optional.
User friendly programming:
- standard (novice operator)
- advanced (experienced operator)
- intelliweld (priority Ø of spot)
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The concept of Macro Mask - Welding is based on the Laser Transmission Welding by analogy to other existing laser welding concepts. A curtain of laser light sweeps over a customer specific mask. The components are precisely joined where the laser is allowed to pass through the mask.
This concept enables the precise assembly of structured plastic parts without thermal stress in the covered area. Neither Adjustment System or Vision System are required compared to Micro Mask - Welding. The mechanic alignment of the components with the mask is sufficient to achieve the required results.
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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Enclosures are required for laser systems in a factory work environment. All Dukane enclosures are Class I laser tight and utilize laser-safe glass viewing windows where appropriate. Light-curtain-protected guillotine doors are utilized for access to the fixturing area for operation, setup, or automated parts handling. A common concept involves a two-position turntable with an integrated door.
Positioning systems run the full spectrum from simple servo stages or galvo heads to complex robotic installations. If you have a need, we will find a way to accommodate it.
Integration of the laser beam controls with the beam or part positioning system is simple with Dukane's laser welder software tools. Using sophisticated computer controls, we work with you to ensure that each weld program results in a robust process and maximized part quality.
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The new class NOVOLAS Basic AT is optimised for the
integration into production lines. lt can be easily configured
for various requirements, due to its consequent modular
design. Almost any welding concept can be realised with
the different diode laser and optic modules. Besides the
established concepts like contour welding mainly mask
welding and GLOBO-welding has to be emphasised. The
mutually matched components provide high process stability
as well as cost-saving production. The use of multiple laser
and optic modules in one single system enables an efficient
way to increase throughput which also helps reducing costs.
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Features:
- Low and high power fiber laser systems
- Micro to deep penetration welding
- Low cost of ownership
- Standard and custom system options
Miyachi Unitek provides fiber laser welding systems for low and high power applications. The high beam quality of the fiber laser offers micro welding with sub 100 micron spot sizes and also deep penetration welding beyond 0.25" depth.
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The LWM-GD makes it possible to weld a 450 kg mould on the table whilst keeping flexibility and precision thanks to the 10 movements of the machine. The pivoting arms make it possible to weld outside the work surface, directly on the mould.
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Features:
- Low and high power fiber laser systems
- Micro to deep penetration welding
- Low cost of ownership
- Standard and custom system options
Miyachi Unitek provides fiber laser welding systems for low and high power applications. The high beam quality of the fiber laser offers micro welding with sub 100 micron spot sizes and also deep penetration welding beyond 0.25" depth.
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StarDisc
The q-switched StarDisc offers not merely high power in the fundamental mode TEM00 but also an ideal range of pulse widths. The combination of high pulse peak power and material-adjusted pulse duration provides for outstandingly short process times for various applications.
Application Example Rear Contact Solar Cells
For plating through front sides of solar cells, several 10,000 holes with a diameter of approx. 30 µm are drilled into a cell in a grid pattern and filled with conductive material. The StarDisc achieves extremely short processing times per one solar cell of 5-10 seconds . Ideal precondition for an inline integration of plating through procedures into the production process.
Like all lasers made by ROFIN, the StarDisc is based on a platform technology and relies on a consequent modular concept. The user benefits substantially fromMaking use of industry-proven standard components brings substantial benefits to the customers like lower investment costs, less maintenance and higher reliability.
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- Integrated resonator
- x10 binocular (x16 optional).
- Welding with gas protection
- Pedal control of firing and gas
- Rapid use
- Ergonomic work station
- User friendly programming:
standard (novice operator)
advanced (experienced operator)
intelliweld (priority Ø of spot)
- Fume suction system optional
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RWS
RELIABLE – MORE FLEXIBLE – FASTER
Flexible
Material thickness of 1 to 5 mm can be welded without any hardware exchange.
Fast
Up to 200 welds per minute are possible.
Unlimited Weld Geometries
Due to free programming every required weld form can be realised.
Compact
The laser is positioned above the working area creating a compact system with the smallest possible footprint.
Maximum Potential
The same system can laser mark the welded parts, providing the opportunity to eliminate additional work stations.
Mature Laser Technology
The RWS runs with well established, low-maintenance CO2 Slab Laser with 3-6 kW output power.
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The Excalibur Flexible Manufacturing Cell is a unique concept system from Laser Photonics, LLC. The Excalibur is the latest in lean manufacturing technology and offers a complete turnkey solution for manufacturers and production facilities. This new concept introduces the idea of using one Fiber Laser Module to control the tasks of up to four different machines with the use of one optical switch. The Excalibur is specifically designed for any manufacturer or production facility that performs applications which entail laser cutting, welding or remote welding and sheet cutting or marking. This concept is leading the way in helping manufacturers increase their production speed while lowering operating costs, floor space and initial capital spent on more expensive machines. The Excalibur is perfect in situations where robot training time is slowing down production and costing valuable time and money.
One of the main benefits of this flexible manufacturing cell is the many ways the system reduces operation costs. Since the system is operating off of one module the cost is instantly reduced by the amount of additional modules. In these cases the Excalibur can easily be upgradable when production needs to be increased.
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For the manufacture of the solar panel, by laser welding with tube and plate: copper-copper, aluminum-copper, a speed of welding up to 22 meters/minute.
Economic machine composed of a structure in profiled aluminum, with into synthetic, a movement work table of axis per belt.
Machine equipped with axes Cartesian X, Y, Z controlled by CNC Heidenhain, Selca S4000 series.
Dimension of the machine 2000x2400x2500mm
Weight approximately 3000kg without the laser
Dimension of the work table 2200x1600mm
Race of the axes controlled by CNC X 1500, Y 2000, Z 300mm
Mini dimension of the tubes 10mm maximum 22mm in diameter
Distance between centres enters the tubes minis 76mm
Several options possible: double work table, semi-automatic machine, automatic machine, 2 heads laser....
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NEW MACHINE 2 AXES CN RACES X AND Y 250mm
WITH SYSTEM Of TRAINING
MAXIMUM WEIGHT ON the TABLE 150KG
DIMENSION OF the WORK TABLE 600 X 400mm
RACE IN Z OF the TABLE 300 mm
LASER SOURCE 100W WITH 1 EXIT Fiberoptic 600µm
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Machining center, automatizable, 4 axes for LASER drilling with diameters from 0,025 mm dof small mechanic parts, such as cylinder filters. The process uses pulsed Nd YAG sources direct or fiber delivered.
The dynamics and precision, entrusted to screw axes in the basic version, can be elevated to the state of the art in the aero version, with linear motors and granite structure.
The high technical content, the ease of use and its specificity make of it an excellent means in the refined processes with LASER technology.
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LaserStar Technologies present iWeld Nd:YAG laser systems. Easy to use, simple to maintain and incredibly powerful; the iWeld fits neatly into any work environment. iWeld is the highest peak powered machine in its class and comes in two models – 40 Joule Basic and 60 Joule Advanced.
The iWeld is ideal for a wide range of metal joining and repair applications. Common industry applications include: medical device component assembly, complex electronic components, high-precision industrial assemblies, pressure-sensitive hermetic seals as well as many other unique applications for the automotive, aerospace, aviation, computer, prototyping laboratories, and medical instrument and consumer product industries.
iWeld laser systems are available in 110V and 220V singlephase models while providing 40 or 60 Joules of energy. A variety of optical viewing systems are available to meet the specific needs of our customer's applications.
The iWeld is an excellent value for today's value-conscious user looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal laser platform technology.
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Since 1995 Osai integrates LASER for micro-machining (marking, welding, drilling).
The experience has been acquired during over 200 applications, for customers worldwide, and is the basis for our range of standard machines utilising LASER technology.
The knowledge of the technology and the processes derives from the cooperation started with Carl Baasel Lasertechnik, developed in the partnership with the Rofin group, worldwide leader in implementing industrial LASER sources.
The development of the machining processes, performed by our machines, took place with the continuous support of TWI, World association for material joining techniques.
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The product line JENOPTIK-VOTAN W is used for the laser welding of plastics in different fields of application. The systems of this product line are suited for the processing of plastic parts in the following areas, among others: Headlights; Fuel pumps; Mobile phone parts; Electronics / Sensors; Chute channels; Piping; Fluidic systems.
Functionality
In the laser absorbing component W1, the light energy of the laser is converted into heat energy.
Component W2, which is transparent to the laser light, is heated and melts directly.
Advantages
Weld simple parts instead of injection mold intricate parts (including inserts)
No preparation (such as activation for bonding)
No curing of adhesive (time loss, storage)
No finishing due to flashing
No tool wear
Bond with temperature stability (sterilization of medical utensils)
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Versatile: the head can mount clamps for traditional and special components, paste or resin batchers or specific working systems.
Fast: the multiple 4 tool head can load the components in sequence (transfer time saved).
Qualitative: thanks to the precision, repeatability and insertion control.
Low costs: combination of assembly functions for non-standard components and the performance of accessory operations (ex. fluid batching) make NEOPLACE an optimal investment.
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3/4 axes machining center for LASER welding of mechanical components of small-mid size.
The open-connection system of the installation allows to use LASER Nd : YAG CW impulse, CO2, Disk or Diode direct or fiber delivered, with fixed optics (up to 3 together) or galvanometric technology.
The high technical content, the ease of use, versatility, large range of use make of it a revolutionary, unique means for technological welding.
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