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Innovative 808 nm laser system for the micro-welding, micro-drilling and micro-cutting operations, in both continuous and pulsed mode on metal, alloy, plastics , and more others. The possibility to work in pulsed mode reduces the thermical stress on the material and allow to increase surface quality. The immediate “plug and play” installation with any machine or pre-existing production line and the best price/performance ratio on the market are the real “plus” of this solution, absolutely unique for ...
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- Integrated resonator
- x10 binocular (x16 optional).
- Welding with gas protection
- Pedal control of firing and gas
- Rapid use
- Ergonomic work station
- User friendly programming:
standard (novice operator)
advanced (experienced operator)
intelliweld (priority Ø of spot)
- Fume suction system optional
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For precision metal cutting (steel, stainless steel, aluminium, brass, copper) Mach 2 brings reactivity and flexibility to the manufacture of single parts, prototypes, small and medium sized production runs.
It is an efficient and profitable tool for industries such as automobiles, aerospace, home appliances, connectors and sheet metal.
A fourth axis can be fitted on this machine through a programmable rotating unit.
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Transport of energy by optical fibre
x10 binocular (x16 optional).
Welding with gas protection
Pedal control of firing and gas
Rapid use
Ergonomic work station
Fume suction system optional.
User friendly programming:
- standard (novice operator)
- advanced (experienced operator)
- intelliweld (priority Ø of spot)
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The concept of Macro Mask - Welding is based on the Laser Transmission Welding by analogy to other existing laser welding concepts. A curtain of laser light sweeps over a customer specific mask. The components are precisely joined where the laser is allowed to pass through the mask.
This concept enables the precise assembly of structured plastic parts without thermal stress in the covered area. Neither Adjustment System or Vision System are required compared to Micro Mask - Welding. The mechanic alignment of the components with the mask is sufficient to achieve the required results.
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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Enclosures are required for laser systems in a factory work environment. All Dukane enclosures are Class I laser tight and utilize laser-safe glass viewing windows where appropriate. Light-curtain-protected guillotine doors are utilized for access to the fixturing area for operation, setup, or automated parts handling. A common concept involves a two-position turntable with an integrated door.
Positioning systems run the full spectrum from simple servo stages or galvo heads to complex robotic installations. If you have a need, we will find a way to accommodate it.
Integration of the laser beam controls with the beam or part positioning system is simple with Dukane's laser welder software tools. Using sophisticated computer controls, we work with you to ensure that each weld program results in a robust process and maximized part quality.
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The new class NOVOLAS Basic AT is optimised for the
integration into production lines. lt can be easily configured
for various requirements, due to its consequent modular
design. Almost any welding concept can be realised with
the different diode laser and optic modules. Besides the
established concepts like contour welding mainly mask
welding and GLOBO-welding has to be emphasised. The
mutually matched components provide high process stability
as well as cost-saving production. The use of multiple laser
and optic modules in one single system enables an efficient
way to increase throughput which also helps reducing costs.
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Features:
- Low and high power fiber laser systems
- Micro to deep penetration welding
- Low cost of ownership
- Standard and custom system options
Miyachi Unitek provides fiber laser welding systems for low and high power applications. The high beam quality of the fiber laser offers micro welding with sub 100 micron spot sizes and also deep penetration welding beyond 0.25" depth.
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The LWM-GD makes it possible to weld a 450 kg mould on the table whilst keeping flexibility and precision thanks to the 10 movements of the machine. The pivoting arms make it possible to weld outside the work surface, directly on the mould.
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Features:
- Low and high power fiber laser systems
- Micro to deep penetration welding
- Low cost of ownership
- Standard and custom system options
Miyachi Unitek provides fiber laser welding systems for low and high power applications. The high beam quality of the fiber laser offers micro welding with sub 100 micron spot sizes and also deep penetration welding beyond 0.25" depth.
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FLS 542 CL / 1042 CL
Pulsed Nd:YAG-Laser engineered for deep penetration welding of challenging materials and material combinations.
More advantages:
• High throughput spot welding of thermal solar collectors
• High-speed SHADOW® welding applications
• Single shot contour welding
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- Integrated resonator
- x10 binocular (x16 optional).
- Welding with gas protection
- Pedal control of firing and gas
- Rapid use
- Ergonomic work station
- User friendly programming:
standard (novice operator)
advanced (experienced operator)
intelliweld (priority Ø of spot)
- Fume suction system optional
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The Excalibur Flexible Manufacturing Cell is a unique concept system from Laser Photonics, LLC. The Excalibur is the latest in lean manufacturing technology and offers a complete turnkey solution for manufacturers and production facilities. This new concept introduces the idea of using one Fiber Laser Module to control the tasks of up to four different machines with the use of one optical switch. The Excalibur is specifically designed for any manufacturer or production facility that performs applications which entail laser cutting, welding or remote welding and sheet cutting or marking. This concept is leading the way in helping manufacturers increase their production speed while lowering operating costs, floor space and initial capital spent on more expensive machines. The Excalibur is perfect in situations where robot training time is slowing down production and costing valuable time and money.
One of the main benefits of this flexible manufacturing cell is the many ways the system reduces operation costs. Since the system is operating off of one module the cost is instantly reduced by the amount of additional modules. In these cases the Excalibur can easily be upgradable when production needs to be increased.
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For the manufacture of the solar panel, by laser welding with tube and plate: copper-copper, aluminum-copper, a speed of welding up to 22 meters/minute.
Economic machine composed of a structure in profiled aluminum, with into synthetic, a movement work table of axis per belt.
Machine equipped with axes Cartesian X, Y, Z controlled by CNC Heidenhain, Selca S4000 series.
Dimension of the machine 2000x2400x2500mm
Weight approximately 3000kg without the laser
Dimension of the work table 2200x1600mm
Race of the axes controlled by CNC X 1500, Y 2000, Z 300mm
Mini dimension of the tubes 10mm maximum 22mm in diameter
Distance between centres enters the tubes minis 76mm
Several options possible: double work table, semi-automatic machine, automatic machine, 2 heads laser....
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NEW MACHINE 2 AXES CN RACES X AND Y 250mm
WITH SYSTEM Of TRAINING
MAXIMUM WEIGHT ON the TABLE 150KG
DIMENSION OF the WORK TABLE 600 X 400mm
RACE IN Z OF the TABLE 300 mm
LASER SOURCE 100W WITH 1 EXIT Fiberoptic 600µm
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LaserStar Technologies present iWeld Nd:YAG laser systems. Easy to use, simple to maintain and incredibly powerful; the iWeld fits neatly into any work environment. iWeld is the highest peak powered machine in its class and comes in two models – 40 Joule Basic and 60 Joule Advanced.
The iWeld is ideal for a wide range of metal joining and repair applications. Common industry applications include: medical device component assembly, complex electronic components, high-precision industrial assemblies, pressure-sensitive hermetic seals as well as many other unique applications for the automotive, aerospace, aviation, computer, prototyping laboratories, and medical instrument and consumer product industries.
iWeld laser systems are available in 110V and 220V singlephase models while providing 40 or 60 Joules of energy. A variety of optical viewing systems are available to meet the specific needs of our customer's applications.
The iWeld is an excellent value for today's value-conscious user looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal laser platform technology.
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Since 1995 Osai integrates LASER for micro-machining (marking, welding, drilling).
The experience has been acquired during over 200 applications, for customers worldwide, and is the basis for our range of standard machines utilising LASER technology.
The knowledge of the technology and the processes derives from the cooperation started with Carl Baasel Lasertechnik, developed in the partnership with the Rofin group, worldwide leader in implementing industrial LASER sources.
The development of the machining processes, performed by our machines, took place with the continuous support of TWI, World association for material joining techniques.
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The product line JENOPTIK-VOTAN W is used for the laser welding of plastics in different fields of application. The systems of this product line are suited for the processing of plastic parts in the following areas, among others: Headlights; Fuel pumps; Mobile phone parts; Electronics / Sensors; Chute channels; Piping; Fluidic systems.
Functionality
In the laser absorbing component W1, the light energy of the laser is converted into heat energy.
Component W2, which is transparent to the laser light, is heated and melts directly.
Advantages
Weld simple parts instead of injection mold intricate parts (including inserts)
No preparation (such as activation for bonding)
No curing of adhesive (time loss, storage)
No finishing due to flashing
No tool wear
Bond with temperature stability (sterilization of medical utensils)
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3/4 axes machining center for LASER welding of mechanical components of small-mid size.
The open-connection system of the installation allows to use LASER Nd : YAG CW impulse, CO2, Disk or Diode direct or fiber delivered, with fixed optics (up to 3 together) or galvanometric technology.
The high technical content, the ease of use, versatility, large range of use make of it a revolutionary, unique means for technological welding.
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Versatile: the head can mount clamps for traditional and special components, paste or resin batchers or specific working systems.
Fast: the multiple 4 tool head can load the components in sequence (transfer time saved).
Qualitative: thanks to the precision, repeatability and insertion control.
Low costs: combination of assembly functions for non-standard components and the performance of accessory operations (ex. fluid batching) make NEOPLACE an optimal investment.
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Manual Laser Welders - The Tool of Choice for Mold Repair!
LaserStar 7700 Series Dual Component Welding System for Any Size Mold
LaserStar Welding Systems are ideal for a wide range of plastic injection mold, tool and die maintenance and repair applications. Lay a bead as small as .0025” / 0.05mm; repair slots, pockets, radius contours and angles; repair polished, engraved, textured surfaces; repair thin walls with little or no warping; repair parting line edges, manufacturing defects and heat sensitive areas; ideal for tool steel, aluminum, copper, titanium, and powdered metals. The LaserStar produces a high quality result and reduces the amount of handwork required before polishing, while practically eliminating sink lines. LaserStar micro-welders are an excellent alternative to traditional microscope GTA welding. MADE IN USA.
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StarDisc
The q-switched StarDisc offers not merely high power in the fundamental mode TEM00 but also an ideal range of pulse widths. The combination of high pulse peak power and material-adjusted pulse duration provides for outstandingly short process times for various applications.
Application Example Rear Contact Solar Cells
For plating through front sides of solar cells, several 10,000 holes with a diameter of approx. 30 µm are drilled into a cell in a grid pattern and filled with conductive material. The StarDisc achieves extremely short processing times per one solar cell of 5-10 seconds . Ideal precondition for an inline integration of plating through procedures into the production process.
Like all lasers made by ROFIN, the StarDisc is based on a platform technology and relies on a consequent modular concept. The user benefits substantially fromMaking use of industry-proven standard components brings substantial benefits to the customers like lower investment costs, less maintenance and higher reliability.
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Manual Laser Welders - The Tool of Choice for Mold Repair!
BrightStar Welding Systems
LaserStar Welding Systems are ideal for a wide range of plastic injection mold, tool and die maintenance and repair applications. Lay a bead as small as .0025” / 0.05mm; repair slots, pockets, radius contours and angles; repair polished, engraved, textured surfaces; repair thin walls with little or no warping; repair parting line edges, manufacturing defects and heat sensitive areas; ideal for tool steel, aluminum, copper, titanium, and powdered metals. The LaserStar produces a high quality result and reduces the amount of handwork required before polishing, while practically eliminating sink lines. LaserStar micro-welders are an excellent alternative to traditional microscope GTA welding.
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Today's micro welding laser industry is characterized by rapidly changing, ever-evolving customer demands and intense competition. Innovative ideas, successful designs, and a strong commitment to superior quality and performance are the fundamentals of Crafford- LaserStar Technologies.
The 7000 Series LaserStar Workstations offer a significant competitive advantage for today's operators looking to unleash the power of hot-light, benefit from a comfortable, ergonomic design, and ensure optimal platform technology.
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RWS
RELIABLE – MORE FLEXIBLE – FASTER
Flexible
Material thickness of 1 to 5 mm can be welded without any hardware exchange.
Fast
Up to 200 welds per minute are possible.
Unlimited Weld Geometries
Due to free programming every required weld form can be realised.
Compact
The laser is positioned above the working area creating a compact system with the smallest possible footprint.
Maximum Potential
The same system can laser mark the welded parts, providing the opportunity to eliminate additional work stations.
Mature Laser Technology
The RWS runs with well established, low-maintenance CO2 Slab Laser with 3-6 kW output power.
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The higher class three-dimensional machine for the cutting and welding of large workpieces with superior quality and accuracy.
Hundreds of installations throughout the world testify PRIMA INDUSTRIE’s leadership in large laser cutting and welding machines. OPTIMO, its largest 3D laser machine, is mainly used in car body manufacturing (cars, trucks, etc.) and aerospace industry. Largely employed for prototypes, spare parts and low-medium volume production, with the enhanced performances of the OPTIMO 2545 model, this versatile laser tool finds new applications in industrial manufacturing processes.
Large working volume (more than 11 m³) with great accessibility, flying optics system, cartesian, gantry, unitized structure, high accuracy and easy programmability make OPTIMO a 5-axis machine ideal for the fast and precise processing of large 3D parts.
The new direct-drive head without gears assures high dynamics and accuracy, absence of backlash and wear.
The rapid tool changing system makes it possible to easily switch from one production to another and to further widen the application range of this highly flexible machine. With the right tool, OPTIMO accurately cuts and welds different material and thickness.
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PRIMA SYSTEMS and LASERDYNE SYSTEMS are leading suppliers of 3D laser sheet metal processing systems. Sold as turnkey systems, PRIMA companies manufacture the laser source, machine tool, control, software, and material handling systems. PRIMA North America has earned a reputation for providing cost effective systems, introducing the newest technologies, and providing excellent customer service. The end result is a large and loyal customer base. Please see our current offerings below.
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