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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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For workpieces where traditional deep drawing or ironing processes do not lead to satisfactory results due to workpiece properties or production costs, Flow Forming Machines represent the ideal solution. While there are some common applications where both flow forming and deep drawing processes are suitable, flow forming process is a unique solution if:
- End product is rotationally symmetric along its longitudinal axis
- End product aspect ratio (L/d) so high that it cannot be achieved by deep drawing
- Different wall thickness along the length is required
- Reduction in wall thickness is as high as 90%
- Improved surface finish is required together with induced cold work strength
- High dimensional accuracy is required
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NANO TURN Sub-micron Controlled High-Precision CNC Turning Center
The Nano Turn offers high machining accuracy. With a continuous machining accuracy of 2um, O.D turning roundness of 0.2um and surface finish of 0.2um, it is the ideal CNC turning center for finishing ultra precision parts.
Various cooling systems minimize thermal displacement over extended periods of operation.
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Modular high performance CNC-turning-lathes
The MNC is a heavy duty turning lathe for machining with upper and lower (option) 12-fold turrets. Driven tools permit the machining of eccentric bores, threads or milled faces. The second side of the workpiece can be machined by means of the sub-spindle in the true sense of complete machining.
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The TRAUB TNA line has an excellent reputation around the world when it comes to the machining of large chuck, shaft, and bar workpieces. Through precision, efficiency, short cycle times, and ease of use, these machines have set a new standard in their class. Starting with the standard equipment the machines can be tailored to suit any particular requirement - be it prototype production, small and medium series production, or for use in a production line.
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Turn numerical 2 axes, covering races of 200x100mm and designed to easily machine parts out of brass, aluminum and plastic.
This turn CN is compatible with many software or programmable ISO codes some.
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VSC DUO twin-spindle production centers for sequential operations
The twin-spindle machines of the DUO series are a highly economical choice when it comes to the machining of larger batches of small and medium size workpieces. The DUO also has the smallest footprint for machining in first and second operation, or for simultaneous machining.
VSC 200 TRIO three-spindle, high-performance turning center
The VSC 200 TRIO with its three vertical spindles is the most productive and the most economical solution for the machining of large component batches on a minimal footprint. Dual-track loading considerably reduces handling times. ... and there is
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• High rigidity and output to meet the machining requirements of large-size workpieces
• Variety of functions to aid complex machining
• Examination of reduction of production costs
SR-32JtypeN
Max. machining diameter ø32mm(1-1/4in)
Max. headstock stroke Bar diameter×2.5(max.80mm)
4-spindle sleeve holder (for front working side)
Max. drilling capability ø13mm(1/2in)
Max. tapping capability M12×P1.75
Power-driven attachment
Max. drilling capability ø8mm(5/16in)
Max. tapping capability M6×P1.0
Main spindle speed max.7,000min-1
Main spindle motor (continuous/30min.) 5.5kw/7.5kw
Power-driven att. spindle speed max.5,000min-1
Power-driven att.drive motor 1.0kw
Dimensions(W×D×H) 2,711×1,275×1,705mm
Weight 3,100kg
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Automatic, PNC Multispindle lathes - 8 Spindles
Capacity: 4-20 (24)mm (with preperation)
The Tornos MutliDECO 20/8b by Hydromat has 23 linear axes with 8 main spindles, making it ideal for machining simple or complex parts in high volumes. Optional C-axes are available in 1, 2 or 3 positions for additional versatility. The counter-operation spindle with 8,000 rpm and back-finishing slide with 2 tooling positions allow for superior finished part quality with no secondary operations. A 2x4 version, of the MD 20/8b, with two counter-spindles and two back-finishing slides for double production of workpieces is also available.
The mechanical parts of the lathe, based on items that have been tried and tested over the decades at Tornos, Hirth coupling, triple roller spindle bearings and a base made from concrete resin give the MultiDECO exceptional accuracy and durability. The Tornos%u2019 drive motor supplies the spindles with an excess of power and torque. Compared to a six spindle machine, the MD 20/8b with two additional stations can produce highly complex parts (e.g. cross operations on the additional stations) with improved cycle times (rough and finishing work on 2 stations). These conventional features paired with the vast power of the DECO 2000 concept give the MultiDECO line a productivity edge.
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Automatic, NC multispindle lathes
6 to 8 spindles
Capacity from 4-32 (34) mm (with preparation)
MULTIDECO 20/8b
The Tornos product range is growing all the time so as to meet customer requirements in a more targeted manner. The company is now proud to present its 8-spindle lathe that also benefits from the DECO 2000 concept!
The DECO 2000 concept applied to an 8-spindle lathe: the ease of programming coupled with the absolute power of a multispindle machine with 8 stations enables you to consider all forms of production ranging from the highly complex to the most demanding in terms of quality and precision.
Eight spindles mean more positions and hence more operations, with the facility of completing all types of parts in good finished quality! This means that Tornos can now offer a highly versatile lathe for the production of hitherto impossible parts.
The mechanical part of the lathe, based on items that have been tried and tested on the MULTIDECO 20/6b & 26/6 (Hirth toothed gearing, triple roller bearings and a base made from mineral cast iron) coupled with the vast experience gained with conventional multispindle lathes (SAS and BS), is ideally completed by the hybrid concept used for the MULTIDECO 20/6b & 26/6, namely a cam-shaft to ensure the minimum of down-times, coupled with the vast power of the PNC-DECO.
Compared with a MULTIDECO 20/6b, the MULTIDECO 20/8b has two additional stations for producing highly complex parts (e.g. cross operations on the additional stations) at much improved finish qualities (rough and finishing work on 2 stations).
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KNC CycleTurn - Universal Turning Lathes
The Monforts machines of the KNC-series are operated conventionally as well as by NC-control. The operator determines how he wants to work with the machine, whether with the handwheel, the joystick switch or keyed inputs.
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Achieve double productivity with the Multiplex series:
Multiplex 4-axis and 6-axis double spindle CNC turning centres offer cost efficient solutions in mid-size lot production with simultaneous operations taking place side by side.
The new Multiplex 3 (Triple) 8200-Y has three turrets and exceptional speed to help minimize workpiece cycle times.
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Twin-spindle CNC turning-lathes
The Monforts DNC-Line with two turrets and two spindles is a successful integration of two high performance machines in a single machine concept. The main spindles move in Z-axis, automatically transferring the workpieces from the right to the left spindle.
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- Multifunctional unit with 2 x 32 tools
- High performance milling spindle with 27 kW
- The Duo machine concept is ideal for sequential machining
- Building block system for individual applications
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Vertical machining of shafts up to 1000 mm length
The machining of shaft-type components turned on its head.
The VTC is used to vertically machine shafts and shaft-type components of up to 1000 mm length. The EMAG tool turrets allow for 4-axis turning operations and also handle the task of loading and unloading the machine ... and more
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OMG 350/400 CNC
Lathe equipped with hydraulic self-centering rest and tailstock with independent deplacements controlled by encoder and with a special hydraulic self-centering chuck for recovering the eccentricity of the shaft.
THE CNC SERIES
The lathe with numerical control, inclined bed, as to CNC series, has been made to solve, with accuracy, quickness and confidence the needs coming out from the production of pieces in middle and big series. For that the lathe is inclined shaped to get an effective chips and coolant liquid exhaust and can be equipped, on request, in addition to the already large standard equipment, with automatic devices to increase its productivity:
- charge and discharge of pieces;
- toolholders turrets;
- chips conveyor
The coupling with a numerical control of high characteristics and flexibility of use, with ISO programming, fulfils the outline of a lathe with high performances.
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The GOLDMATIC Lathe is a machine designed for lapping chains. It is a very compact machine, with the precision of a traditional lathe and the ability to vary, by means of the potentiometer, the rotation speed of the mandrel from 0 to 600 revolutions per minute. The chain winding-position on the cylinders is selected from the control panel.
A pedal keyboard allows a forword-backword mandrel rotation from 0 to 150 revolutions per minute. In the vent of chain breakage, there is a device that blocks rotation immediately. Advancement is also controlled by the potentiometer and it is even possible, by pushing the "rapida" button to bring the carriage quickly back to the beginning of the cycle
Standard accessories :
Self-centering faceplate - Taper spindle reducing bush . Instructions manual - Levers and handwheels matt chromium plated.
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The new lathe LEONARDO is a machine designed to be extremely easy to use, functional and, at the same time, speedy, reliable and precise.
STANDARD ACCESSORIES
CNC unit made of a PENTIUM type industrial PC (or further versions).
Spindle with CAM LOCK connection; motor and spindle drive, both supplied through alternating current (without brush and maintenance).
Carriage-slides coated with antifriction material
Axes and ball recirculation screws' lubrication through an automatic / hand driving gear pump.
X-Z axes' brushless motors and c.a.-powered drive; precise ball recirculation screws.
Low voltage control panel.
Complete fairing with sliding doors and lighting of the work zone.
Complete cooling System for chip vat, extractable thanks to its drums/wheels.
Steady and follow rests.
380/50 Volts feeding.
Self-centring faceplate, fixed centres reduction bush for spindle cone, hexagonal band wrench set, instruction and maintenance manual.
2 days long programming course at COMEV.
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OMG 220/250 CNC
THE CNC SERIES
The lathe with numerical control, inclined bed, as to CNC series, has been made to solve, with accuracy, quickness and confidence the needs coming out from the production of pieces in middle and big series. For that the lathe is inclined shaped to get an effective chips and coolant liquid exhaust and can be equipped, on request, in addition to the already large standard equipment, with automatic devices to increase its productivity:
- charge and discharge of pieces;
- toolholders turrets;
- chips conveyor
The coupling with a numerical control of high characteristics and flexibility of use, with ISO programming, fulfils the outline of a lathe with high performances.
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For higher productivity and acurracy
- CNC lathe for mass production.
- Designed with cast solid slanted beds, and taking advantage of newest technologies, with numerical servo control and absolute axis.
- User-friendly screen.
- Robust and compact.
- Dynamic and very precise
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The latest models in Miyano’s traditional line of CNC automatics for bar and chuck work have an excellent reputation for ease of operation and setup changes. While the basic standard features are best suited to simple work profiles, the system’s expandability, wide variety of options, and new NC functions enable you to configure a sophisticated unmanned manufacturing system.
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OMG 300 CNC
Lathe for shafts with deplacements of the rest and tailstock bodies independent and controlled.
THE CNC SERIES
The lathe with numerical control, inclined bed, as to CNC series, has been made to solve, with accuracy, quickness and confidence the needs coming out from the production of pieces in middle and big series. For that the lathe is inclined shaped to get an effective chips and coolant liquid exhaust and can be equipped, on request, in addition to the already large standard equipment, with automatic devices to increase its productivity:
- charge and discharge of pieces;
- toolholders turrets;
- chips conveyor
The coupling with a numerical control of high characteristics and flexibility of use, with ISO programming, fulfils the outline of a lathe with high performances.
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Chevalier has always believed that people are the most important part of any business. However, how do you enable these people to work consistently at maximum efficiency with optimum output? You must supply them with the right machine tools. Chevalier’s range of expertly designed, high speed, high accuracy and high efficiency CNC lathes enable your business to reach the very highest level of productivity possible. Chevalier’s CNC lathes are perfect for the high speed cutting of highly durable and hardwearing materials such as; steel, aluminum and copper. Furthermore, despite a very high rate of work, Chevalier’s CNC lathes are also carefully designed to have an extremely high level of accuracy. It is this commitment to accuracy, speed and efficiency that set CNC lathes produced by Chevalier above those made by their competitors. The operation of the CNC lathes produced by Chevalier is extremely simple, with easy loading and unloading of work pieces, ensuring that work can continue throughout the entire working day.
Technical Features:
One-piece construction with slant back, owns high rigidity and reliability.
Gang- type tool selection, which shorts tools changing time, and improve working efficiency.
Front moving coolant tray and rear/side chips conveyor make the footprint of the machine smaller.
It is ideal for high speed cutting on materials like steel, cooper, aluminum and casting. The machining accuracy of the workpiece is high.
User-friendly operation design
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The GOLD lathe is a machine designed for diamond-cutting of the chains. It's very compact and it has the precision and all mechanic proprerties of a traditional centre lathe. It keeps gears inside the head and the Norton gearbox for making threads showed by list. By means of a pedal keyboard, it is possible to select clockwise or anticlockwise rotation of the spindle at the chosen speed for chain winding operations. Whenever the chain would break, the machine has a safety system that stops the spindle in a very short time.
Standard equipment:
Self-centring faceplate - Spindle taper reducing bush - Instruction manual - Matt chromium plated levers and handwheels - Tie road.
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Standard Accessories:
Faceplate - Self-centring faceplate - Fixed rest - Mobile rest - Dead centres - Taper spindle reducing bush - Series of set screw wrenches - Motor-driver pump and coolant system - Safety screen in Plexiglas - Instruction manual - matt chromium plated levers and handwheels.
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OMG 400/500
Traditional lathe with istantaneous variation of spindle speed, stop of the longitudinal chariot with micro switch. Fast deplacement of the chariots.
THE TP SERIES
The lathes we are now showing have been conceived to resolve economic and technical important problems. So, on design, we have taken into account not only stiffness, productive power, handiness, higher accuracy, but also centralised controls and instantaneous spindle speeds variation. Instantaneous spindle speeds variation means to earn about two hours a day and less fatigue for workers. All gears (headstock, Northon box, saddle, and apron) are in Cr.Ni.Mo. steel, forged, thermical treated and ground.
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Precision and easy-to-use parallel lathes
- Cunning hydraulically servo-controled spindle system combining flexibility and infinite range of spindle speeds.
- Automatic pitch up threadcutting cycles for common metric and whitworth pitches.
- Sensitive tailstock.
- Box of feeds and worming with direct reading.
- Mother screw protected by watertight telescopic tubes forming an oil reservoir.
- Centralized lubrification system of the tracks.
- Protections of the lather operator particularly elaborate
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Two models are available, differing by their distance between centres, swing over bed and power.
- OPTICA 360
- OPTICA 590
Combining qualities of conventional machines and CNC ones, this new generation of lathes brings supplementary speed and acurracy, without changing operators habits (in particular, conventional use by the two wheels).
They are an interesting new teach-in lathes alternative.
Because they are designed by operators for themselves, these lathes are easy to use, quick to be in hand (less than a half-day is enough), and need no specific proficiency concerning programming language.
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The latest High productivity multitasking machine
- Opposed two-spindle,4-turret construction!
- 48tools Number of tool stations
- 48tools Number of rotating tool stations
- 60mm Y-axis on Upper 2 Turrets (±30mm)
- 6000min-1 Milling speed (Upper / Lower)
- 20HP+20HP L/R spindle motor
- 5HPx4 Rotating tool motor (Upper / Lower)
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To complete ranges MAXICA and OPTIMAX
(identical type of numerical control with intuitive programming but with different swings over bed and distances between centres)
- User-friendliness of classic lathes.
- Exemplary ergonomics with very good access to the work area.
- Movable console, enabling lathe operator to get right positions.
- Quick handling.
- Total casing.
- Heavliy hardened tracks increasing ruggedness of the machine.
- Rigidity thanks to guideways on the bed.
- Large swing of the spindle.
- Distance between centres up to 6 metres.
- Delivered with standard equipments : concentric triple jaw chuck, stationary steady rest, cuttings draining off system, turret with tool-holder Multifix, automatically controled lubrification system.
- CAZENEUVE customization of numerical controls (large choice).
- High performance.
- Suits to one-off orders or to small and medium size lots.
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