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EMAG VSC / VSC 7
Another standard vertical turning machine for chucked components: turning + automation on a single machine.
What distinguishes the VSC series of machines are high productivity levels, extremely high and constantly maintained precision, exceptional process integrity and a high degree of operator friendliness. |
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| With the EMCOTURN E65, we offer top European technology at the best possible price. And you don`t have to go without anything: the EMCOTURN E65 has driven tools with a mighty 5 kW of drive performance, C-axis, a bar loader package, your choice of SIEMENS or FANUC control unit and much, much more. And all that in the highest quality. For precision parts and a long machine life. |
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| The EMCOTURN 332MC. High-tech and compact. Double spindle and twin tool systems with driven tools are standard features. So too is the state-of-the-art control technology with digital drives. And to make things even quicker and even easier, we have a full range of automation options for the ET 332MC. |
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| CNC turning center, top thermostability, top cutting precision, cutting-edge control technology from Siemens or Fanuc, JobShop programming software included, best European quality, Made in Austria |
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The EMCOTURN E25.
Uncompromising quality right down to the last detail at an unbeatable price. With an extremely solid machine base, a thermosymetric spindle headstock, high-precision spindle bearings, preloaded roller guide ways in all axes, a fast tool turret and your choice of Sinumerik 810D or Fanuc 0iTC - with dialogue programming. |
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| The ET 420MCplus - two machines in one. Two main spindles, two counter-spindles, and two tool systems allows the ET 420MCplus to machine two parts at the same time in each cycle. However you want to look at it, invest once and double your production rate our cut your runtimes in half. Twice as much output, but just the same input: the ET 420MCplus is just as easy to operate as a conventional CNC lathe. |
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This machine has the same features and design as our popular ML18 and ML22 lathes but in a smaller size.
Manual or Full CNC Operation
Direct High Torque Spindle Drive
Gap Bed Design
Large Swing Over Cross Slide
Double Door Full Enclosure
Chip Drawer for Easy Cleaning
15 HP Spindle gearbox and vector spindle drive
Chuck Guard and Door Safety Switch
Auto lubrication
Optional steady and follow rests
Off-line programming software
Optional constant surface speed and threading cycles
Ground turcite ways
Optional 8 station automatic turret |
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SKL vertical lathes and vertical turning centers
The SKL vertical lathes are manufactured in three sizes with table diameters of 800, 1.000 and 1.250 mm. These machines are different from all other machine types manufactured in TOSHULIN, a.s. They consist of the welded frame formed by the bed, by the columns, by the railhead and by the ram. The machine cross rail provides the connection between the columns in a very effective way. It is fixed together with these columns. Moreover, the two-column conception enables to increase considerably the swing for machining towards the table diameter.
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The HSTM series is especially developed for cost-effective manufacturing of high-precision work pieces, such as turbine blades, blisks and impellers. The machine concept allows single-part and series production as well. Latest drive and control technology guarantees high productivity and flexibility. Rigidity is a further key element of the HSTM series and supports with all other factors the technology of High Speed Cutting (HSC). Splendidly designed rotary axes with standard interfaces are the substantial characters for the highest productivity.
Availability for Production:
The compact design of the machine allows a quick and trouble-free instalation at the customer's site without any special requirements to the basement. Thus, a quick availability of the machine is given.
Machine Size:
The machine is in different sizes avialable. Customization for your work pieces are possible. The modular concept allows easy adaption to your specific request. Blisks with diameter 850 mm are possible with a variant of the machine. Differnet opportunities to load the work pieces to the machine, such as front loading or from the side, up to full integration in manufacturing systems with automatic loading systems can be realized.
Milling Spindle:
The Motor-Milling Spindle offers a high potential to machine difficult materials. High spindle speed for Aluminium, or strong spindle power with lower spindle speed for Titanium are available in the same Motor Spindle.
All kind of cooling and lubrication systems are integrated. So you will find outer cooling, high pressure, Minimum Quantity Lubrication through the spindle or outside of the spindle. |
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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This compact turning center allows a customer to enter into production turning without a large investment. With a standard 12 position automatic turret, hydraulic chuck and 15 HP spindle, this conversational turning center is a great value!
Heavy duty linear way construction
Conversational programming
6 Mb standard memory
Graphic program verification
AC Yaskawa digital servos
1200 IPM rapids
15 HP 2 speed high torque spindle
Small footprint
Precision 4000 RPM spindle
Machine weight 7100 lbs
Optional tool setter, chip conveyor, and bar feeder
Off-line programming software
Standard constant surface speed, IPR and threading cycles
12 station automatic turret
Hydraulic tailstock
Hydraulic 3 jaw chuck |
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The EMCO MAXXTURN 65 makes light work of the most demanding milling jobs, with its high-precision C axis and extremely stiff Y axis with large positioning range. And so you lose neither time nor money in the process, we have greatly increased its rapid-motion speeds and significantly improved its performance. What is more, the EMCO MAXXTURN 65 comes with your choice of SIEMENS or FANUC control systems.
Technical Data
Main spindle
Bar capacity Ø 65 (76) mm (2.6 (3)")
Chuck diameter Ø 250 mm (9.8")
Maximum drive power 29 kW (38.9 hp)
Maximum speed 5000 rpm
Counter spindle
Chuck diameter Ø 200 mm (7.9")
Maximum drive power 22 kW (29.5 hp)
Maximum speed 7000 rpm
Turrets all driven
Maximum drive power 6,7 kW (8.2 hp)
Maximum torque 25 Nm (18.4 ft/lbs)
Maximum speed 5000 rpm
Travel
Travel in X/Z 260/610 mm (10.2/24")
Travel in Y 80 ( /%u201340) mm
(3.1 ( /%u20131.6)") |
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The EMCO MAXXTURN 95. The new measure of all things. Thermostable, highly productive and high-precision. We make sure it is with a water-cooled hollow-spindle motor, an extremely accurate C axis and a very stiff Y axis with large travel. And so all these features don't make you lose control, the MAXXTURN 95 is available with either a FANUC or a SIEMENS control unit.
Fields of application:
Hydraulic/pneumatic components
Motors and motor vehicle parts
Machine components
Medical technology
Friction and antifriction bearing parts
Materials-handling technology
Mounting technology and many more besides |
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The EMCO MAXXTURN 110 takes care of the most demanding turning and milling operations just as perfectly as the machining of precision parts with the highest-quality surfaces. We make sure of this with a high-precision C axis and a very stiff Y axis with large travel. On top of this come the very high rapid-motion speeds and the optimum performance. Your choice of FANUC or SIEMENS control unit. The EMCO MAXXTURN 110: Quite a piece of work.
Technical Data
Main spindle A2-11"
Spindle bore in drawtube 110 x 1000 mm
(4.3 x 39.37")
Max. Power 42 kW (56.3 hp)
Max. Torque 2000 Nm (1474 ft/lbs)
Maximum chuck diameter 400 (500) mm
(15.7 (19.7)")
Tool turret
Speed range 0 - 4 000 rpm
Power max. 10 kW (13.4 hp)
Torque max. 70 Nm (51.6 ft/lbs) |
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Because just like its big sisters MAXXTURN 65, 95 and 110, the MAXXTURN 45 is also a well high perfect solution for low-cost complete machining off-the-rack. Fitted with a counter spindle, driven tools, a high-precision C axis and very fast rapid-motion speeds, the MAXXTURN 45 offers everything the customer needs to manufacture complex turned and milled parts, not only in high quality, but also cost effective. A very special highlight of the new MAXXTURN 45 is the Y axis. It has been integrated into the machine structure and stands on extremely wide-set guide rails. This ensures extreme stiffness and top precision, even when performing difficult cutting tasks. In addition, the MAXXTURN 45 has a Y axis with a very large travel, which also increases the number of machining options when turning and milling. The MAXXTURN 45 is available with either a SIEMENS or FANUC control unit – and SHOPTURN or Manual Guide are standard equipment.
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Vertical Turning and Grinding Center: VSC 400 DS / DDS
These turning and grinding centers combine the advantages of vertical hard turning with those of grinding. They hard pre-turn, grind internally and externally and load and unload workpiece-specific and with great flexibility. |
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Stress Relieved and Annealed GA50 Meehanite Castings
Single Piece Casting Provides Maximum Dampening
Hardened & Ground Way Surfaces
AC Inverter Drive Spindle, Infinitely Variable RPM
Spindle Back Plate (D1-6)
Chuck Guard & Safety Switch
Foot Brake Pedal for Spindle
Flood Coolant System
4- Way Tool Post
2 Centers
Leveling Pads
Auto Safety Stop |
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Technical data:
- Max. workpiece diameter for chucking applications 120 mm
- Hydrostatic main spindle speeds up to 6.000/10.000 rpm
- Main drive power 7.5 kW
- Spindle run-out ? 0.1 µm
- Repeatability hydrostatic X- and Z-slides ± 0.1 µm
- Rapid traverse at 0.01 µm resolution at 0,01µm 12 m/min
- 32-BIT CNC system, resolution 0.01 µm
- Tool turret |
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UT-300/UT-300L Features :
- Powerful 18.5 kW (peak) spindle drive
- Color LCD monitor packed with standard features
- User-friendly control panel and software
- 30o slant bed provides a rigid foundation plus smoother chip disposal and - easy operator access
- Reliable cam indexing 12-station hydraulic turret
- C-axis control and VDI 40 turret with live tooling available
- Extra long 1200 mm Z-axis travel available |
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UT-200 Features :
- Powerful 15 kW (peak) spindle drive
- Color LCD monitor packed with standard features
- User-friendly control panel and software
- 45o one-piece slant base casting for high rigidity and durability
- Robust and reliable 8-station, cam-indexed hydraulic turret
- C-axis control and VDI 30 turret with live tooling available |
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Chuck Size 15" (18") 15" (18")
Swing Over Bed mm 800 Inch 31.46
Maximum Turning Diameter mm 590 Inch 23.22
Maximum Turning Length mm 1100 Inch 43.30
Spindle Speed RPM 2000 RPM 2000
Maximum Bar Size mm 117 Inch 4.60
Spindle Motor Kw 30 hp 40
Rapid feedrate (X/Z) m/min 20 / 24 ipm 787 / 944
(X + Z) axis travel mm 345 + 1150 Inch 13.58 + 45.27
Floor space(L*W) mm 4300 x 2300 Inch 90.9 x 169.3
Machine weight KG 9,500 lbs 20,944
Electric Power kVA 75 Amp 197
Turn Mill
Resolution Deg. 0.001 Deg. 0.001
RPM RPM 4,000 RPM 4,000
Turret Station 12 12 |
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- Main and counterspindle with the same design and power
- Flexibility and short set-up times due to the Multi Function Units and automatic tool magazines
- Short tool change travels and reduced chip-to-chip times
- Full 5 axis interpolation for the machining of the most complex contours
- Driven tools for all machining tasks in C, Y and B axis
- True turn-mill center with up to 2 motor milling spindles
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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| Turn Mill Centers give your business the flexibility to produce complete components in one operation and distinct competitive edge. Based on the proven DX design with all the tried and tested family features their 12 driven tool stations give you milling, drilling and turning in a single set up with no need for additional processes. The SIEMENS 810D Controller includeds 10.4” colour screen, rigid tapping on all axes, live tool orientation, cylindrical and polar co-ordinate interpolation and Shop Turn software for simple shop floor programming all as standard. |
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The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or robots because of its simplicity and compactness.
The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components
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= NT6600 DCG =
The NT6600 DCG integrated mill turn center for large workpieces in all industries, including aircraft parts, construction machinery, and automobile parts, was developed to incorporate machining capabilities that surpass those of machining centers and lathes into a single, ultimate machine. An optimum combination of Mori Seiki's unique DCG (Driven at the Center of Gravity), DDM (Direct Drive Motor), and ORC (Octagonal RAM Construction) technologies in a new, high-rigidity mechanical structure achieves high-speed, high-precision machining. Inheriting the superb performance of the NT Series and representing a further step forward with support for long and large-diameter workpieces, the NT6600 DCG is the ultimate integrated mill turn center.
The NT6600 DCG boasts a maximum machining length of 6,076 mm, a maximum machining diameter of 1,070 mm, and a Y-axis travel distance of 660 mm, all number one in the world. This integrated mill turn center is also the fastest with a Z-axis travel speed of 32 m/min and a tool change time of 10 seconds or less. In addition, a long boring bar suitable for Tool-tip ATC and up to three rests (two when the distance between center is 3000 or 4000) are available as options to help achieve high-speed, high precision machining of large workpieces. |
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= NT4250 DCG/1500SZ =
Machining centers and lathes.The fusion of two cutting-edge
technologies leads us into a new era of multi-axis machines.
What customers want from a multi-axis machine is simple: increased
productivity from basic cutting processes.
Mori Seiki has thoroughly examined market needs, and arrived at one main conclusion: the market requires a multi-axis machine that possesses machining abilities beyond those offered by machining centers and lathes
individually.
By combining Mori Seiki's original, cutting-edge technologies, the milling ability of the NH Series horizontal machine centers and the turning ability of the NL Series CNC lathes, the NT Series, the ultimate integrated mill turn center, becomes a reality.
With greater productivity than all other machine tools, the NT Series is leading the industry to a new era of multi-axis machines. |
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Both these processes compete with each other. However, in several areas, the two processes also superimpose each other. For this reason, combining their strong points seems to be the most practical strategy to design the machining tasks more effectively.
Economically, grinding is the most efficient solution among fine machining processes. Hard turning - on the other hand - is preferred in cases where the quantity of removed material is higher.
The CombiGrind is a fully capable internal and external grinding machine grinder with high performance grinding units, efficient dressing technology and effective coolant and lubrication systems.
At the same time, it is also a turning machine with rigid tool holding fixtures and an appropriate working area specially designed for efficient chip removal.
Flexibility
The option of using different technologies in one machine forms the basis of an extraordinary wide range of applications spectrum. The number and positions of the workpiece can vary within a defined framework. The manufacturing process can be optimised to suit to the application by using various turning tools.
If new components are introduced to your production line CombiGrind can be re-configured for the new machining tasks. And if an increase in capacity becomes necessary, parallel machining can be implemented using individual machines. All plus points to safeguard your capital investment. |
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