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The BRMX rotary paddle bin level indicator provides reliable point level detection and measurement of dry bulk solids in bins, tanks, silos, hoppers and conveyors for materials including grain, feed, plastic pellets, cement and aggregates. Mounted on the top or side of a bin, the BinMaster BMRX alerts operators when bins are full without the rigors and risks associated with climbing and continuously checking bins levels. When material is not in contact with the paddle, the paddle rotates freely. When the paddle comes into contact with dry bulk material, the paddle stops rotating and sends a signal – normally through the use of a horn or light – to alert that the bin is full.
The BinMaster BMRX features “de-energized” operation of the motor which shuts the motor down when materials is present, versus competitive rotaries which put the motor in a "stalled" condition. Power is not consumed until the bin is emptied and the drive shaft again begins to rotate – which saves on energy costs and prolongs motor life. It offers a fail-safe alert providing notification when power to the unit is lost. The BMRX rotary design includes a screw-top enclosure for easy access to motorized parts. It is CE approved and is appropriate for use in hazardous conditions when explosion proof protection is needed – featuring Class I, Groups C and D, Class II E, F, and G listings.
BinMaster also offers the Maxima+, an advanced rotary level indicator that offers genuine fail-safe protection via an LED indicator that alerts to the failure of power, the motor or electronics. For smaller bins and hoppers, the Mini-Rotary is an economical, compact rotary level control.
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OPTISWITCHes are available in a number of variants: with short and long paddles, coated and uncoated, and made of various metals and alloys. The OPTISWITCH 5000 is designed for liquids; typical applications are overflow and dry-run protection. The OPTISWITCH 3000 supplements the KROHNE product range in this sector by switches for solid materials, mainly particulates with a bulk density upwards of 0.02g/cm3.
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VEGASWING:
Versatile use in liquids
The piezo drive is the heart of VEGASWING, actuating the tuning fork on its resonance frequency. The frequency of the fork falls when being immersed. The frequency change is processed by the integrated oscillator and converted into a switching command. The piezo drive is screwed to ensure reliability and ruggedness. With the tuning fork of only 40 mm length, VEGASWING 60 works reliably in all liquids and mounting locations. Pressure, temperature, foam and bubbles and even viscosity do not affect the switching accuracy. Even pipelines with a nominal width of DN 25 are no problem.
VEGASWING 60 is the universal level switch for all applications.
Advantages
- Virtually independent of product characteristics
- Level detection up to +250°C
- Short tuning fork of 40 mm
Applications
- Level detection of liquids
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BinMaster vibrating rods feature a unique single-rod probe design with a sword-shaped blade that prevents bridging of material, making them superior to typical “tuning fork” designs by allowing material to easily flow by, preventing build up on the blade. Features include a self-cleaning sensor, switch selectable high/low fail-safe, and an auto sensing power supply which can accommodate 20 – 250 volts AC/DC. They feature three sensitivity adjustments – high for light and fluffy materials, medium, and low for heavier materials or materials that may tend to cling to the vibrating rod. They are easy to install, mounting to the vessel via a standard 1-1/2 inch NPT mounting socket and require no calibration. Remote electronics via a point level alarm panel are available to alert to bin levels for four up to 24 individual sensors.
The VR-21 is BinMaster’s standard piezoelectric driven vibration type point level switch, which has an insertion length of 7.37 inches. It is suitable for both top and side mount applications and is ideal for a wide variety of dry and bulk powder materials including extremely light, fluffy materials. The VR-41 is designed for use with a variety of heavy, medium and light materials ... including extremely light, fluffy materials. Intended for top mount locations, it is available in lengths from 13 inches up to 13 feet. The VR-51 extended vibrating rod uses a steel-rope reinforced cable and allows for insertion lengths from 19 inches up to 19 feet and is intended for top mount applications.
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The vibrating rod of VEGAVIB is actuated via piezoceramic elements. If the vibrating rod is immersed, the amplitude will be damped. The amplitude change is processed by the integrated oscillator and converted into a switching command. Due to the rod design, it is nearly impossible for material, e.g. granules, to get wedged in. Typical applications are overfill or dry run protection systems, e.g. in flour, milk powder, sand, cement, plastic granules, styrofoam and down feathers. Even products with a specific gravity up to 0.015 g/cm³ (15 g/l) can be measured. An adjustment with medium is not necessary as the mounting location and the granulation size do not affect the measurement.
Advantages
- Virtually independent of product characteristics
- Optimum rod configuration for solids
- Easy cleaning
Applications
- Level detection of solids
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TF-100 Series Vibrating Level Switch
with TF-L-Relay Output and TF-P-Transistor Output or with TF-T-Current Output
The TF-100 series tuning fork is a point level switch for clean liquids and light slurries. It is available with Relay, Current, and PNP outputs. The TF-100 series carries FM hazardous area approvals.
The TF-100 Series vibration technology level switch is an excellent choice for most high or low-level liquid level measurement requirements. The TF-100 requires no calibration and is not affected by changes in electrical properties of the material being measured.
Relay, current, or PNP outputs
Temperatures from -58ºF to 302ºF, Pressure from vacuum to 928 psi
No calibration required
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For conductive liquids
Contact 2 contacts via relays
Connection G 1, G 11/2 male, 1 NPT, 11/2 NPT male
Material st. st., hastelloy, titanium
Max. pressure pressureless
Max.temperature 60°C
For conductive liquids (>20 mikroS/cm)
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MF Membrane level indicators
As occasion demands, the level indicators type MF can be used as full, empty or demand indicator for bulk goods.
This indicators are detecting the filling level in silos, containers, discharge pipes and vessels. They can be used as jam indicator at drains of screw conveyors, feeders and also at the input and output facilities of elevators They can be used for dusty, powdery and granulated as well as grained bulk goods. Absolute reliability and safe function, even under extreme conditions, are guaranteed.
Function principle
- Utilisation of the bulk goods gravity.
- As the bulk goods touches the membrane, a pressure will be caused.
- A signal switch registers this pressure and interprets it.
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These are used for the maximum and minimum level in silos
and mill hopper which contain powder or grain material
which can be cereals, plastic material, sand etc.
In the “RL-A” series the paddle turns at low speed which
when in contact with material stops turning causing a contact
to switch.
In the “SM 85” series the functioning is caused by material
pressing on a rubber membrane which causes a micro switch
positioned internally to operate.
- “RL-A” series with body and paddle in plastic material,
shaft and rope extensions in stainless steel ,
- Supply voltage: 24Vdc o 24/ 48Vac o 110/220Vac.
- Extensions lengths for “RL-A “ series available :
Shaft : 500 / 1000 mm
Rope : 2000 mm
- SM-85 series with aluminium alloy casting flange, plastic
body and neoprene membrane
- Electrical contacts:
2A a 250 Vac for “RL-A” series .
6A a 250 Vca for “SM-85” series .
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SITRANS LPS200 is a rotary paddle switch for point level detection
in bulk solids. The paddle switch technology detects full, empty or demand
conditions on materials such as grain, feed, cement, plastic
granulate and wood chips. The paddle switch can handle bulk
densities as low as 15 g/l (2.19 lb/ft3) with the optional hinged
vane or 100 g/l (6.25 lb/ft3) with the standard measuring vane.
A low revolution geared motor with slip clutch drives a rotating
measuring vane which senses the presence of material at the
mounted level of the LPS200. As material comes into contact
with the rotating paddle, rotation stops, which changes the microswitch
state. When the paddle is no longer covered by material,
rotation resumes and the relay reverts to its normal condition.
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ILT-type Bin Level Indicators have been designed for electric signalling by rotary action of minimum or maximum material level inside bins, hoppers or silos.
- 24 V (AC), 50-60 Hz
- 48 V (AC), 50-60 Hz
- 110 V (AC), 50-60 Hz
- 230 V (AC), 50-60 Hz
- 24 V (DC)
- Standard connection: 1½"
- ATEX-certified, zone 20 / 21
- Easy to install
- Cost-effective
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DF Rotary blade level indicators
The level limit switches type DF can, as occasion demands, be used as full, empty or demand indicator for all bulk goods or sludges and pastes.
Due to the numerous and manifold possibilities of variation, the MOLLET rotary blade level indicators can be used and adapted to every special task however.
The rotary blade level indicators are observing the filling level in silos, containers, weighers, discharge pipes etc. and they are excellently qualified for use in dusty, powdery, granulated and grained bulk goods as well as in granular bulk materials.
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The Ramsey RT Series Rotary Level Control from Thermo is designed for point level monitoring of solids in bins, vessels and chutes. The RT can eliminate spills, material waste and down time by preventing bin overflows, detecting plugged chutes and empty bins. It works equally well in plastics, food, chemicals, raw ores, aggregates or other solid materials.
Product Detail
Point Level Monitoring of Solids in Bins, Vessels and Chutes
The design of the Ramsey RT Rotary Level Control eliminates the most common causes of rotary control failures. Its de-energizing motor shuts off when material is present, rather than entering a stalled condition.
Features & Benefits
Simple, rugged construction using fewer parts for more reliable operation
De-energizing motor for extended motor life
Three bearings for greater shaft support and dependability
Dust-tight, die-cast aluminum housing
Model RTX is UL Listed and CSA Certified for NEC Class II, Div. 1 & 2, Groups E, F & G
Choice of 316 stainless steel paddle styles and sizes
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Compact vibrating level switch for liquids
For universal use as overfill or dry run protection system
All advantages in an overview:
- setup without adjustment
- screwed piezo drive
- SIL 2 qualified
- product-independent switching point with high reproducibility
- wear and maintenance-free
- instrument from the plics® family
Version: standard version
Material: 316L; Hastelloy C4; enamel; ECTFE; PFA
Process: fitting from G¾A
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VF Vibro level indicators
As occasion demands, the level indicators type VF can be used as full, empty or demand indicator for bulk goods. They are detecting the filling level in silos, containers, discharge pipes and vessels as well as jam at drains of screw conveyors, feeders and also at the input and output facilities of elevators. They can be used for dusty, powdery and granulated as well as grained bulk goods with grain size up to 10 mm.
The vibro level indicators guarantee absolute reliability and secure function, even under extreme conditions.
Function principle
- Change of an „oscillating system“ with covered vibrating rod or without bulk goods.
- When bulk material comes in contact to the vibrating rod, the vibration will be attenuated.
- This will be sensed and evaluated by the electronics.
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Vibration fork INOVING
The product range Inoving belongs to the most compact vibration forks which are available on the market at the moment. The compact
construction speaks for itself with a variety at technical sophistications.
Function possibilities
• Length of instrument from 69 mm on
• Various connection possibilities with flanges
and screwes
• No mecanical moved parts
• Up to 5000 mm length of instruments
• Connection sizes from G / NPT 1"
• Connector, cable or housings for connection
• Up to 40 bar working pressure
• Up to 130°C working temperature
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The V-Tork is a point level switch that is designed to detect low or high level of liquids, thick and turbulent fluids, as well as corrosive mediums and pastes (depending on viscosity). Due to its simple and rugged controlled system, the V-Tork is virtually unaffected by any chemical or physical properties of the mediums and can be installed at any angle of the pipe or tank. It is ideal for multiple-purpose processing where the probes must be compatible with a variety of process materials and process conditions. The V-Tork does not require recalibration between batches and can also be cleaned in place.
The V-Tork can operate in temperatures up to 176ºF (80ºC) and has a maximum working pressure of 725 PSI (50Bar).
Standard probes are available with 3/4” up to 1” BSP or NPT process connection and insertion length L= 3 1/8” (L= 80mm).
FEATURES
*Unaffected by variations in density, conductivity, or dielectric constant.
*Unaffected by foam, tank agitation or vibration.
*Various length options to best suit your application.
*Made with 316 S.S. and can be PTFE coated.
*Relay and Transistor outputs available.
*Thread, Tri-Clamp, Hygienic Fittings, Flanges, etc.
*Polished Forks - RA tested when necessary
*3A approved
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The tuning fork is piezoelectrically energized and vibrates at its mechanical resonance frequency. (of approx. 1200 Hz.) The piezos are fixed mechanically and therefore are not subject to temperature shock limitations. The frequency changes when the tuning fork is covered by the medium. This change is detected by the integrated oscillator and converted into a switching command.
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The Pulsarpoint 200 series range of point level measurement systems offers the very latest state of the art technology applied to the well respected vibrating blade principle of operation. All units in the range are manufactured to the highest standard from 316 solid stainless steel for maximum strength durability and corrosion resistance. Series 200 provides highly reliable, fixed point level indication or control with a repeatability of 1mm or better. Versions are available to measure solids and slurries with relay output. The Pulsarpoint 200 series uniquely combines solid rugged construction with high sensitivity to produce maximum reliability. The unique blade design allows 'tip sensitive' control and the unit does not react to troublesome material build up on vessel walls. Standard units may be extended using fixed or flexible extensions to suit the application.
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The new rotary pallet detector VEGAPAL RN 3000 is adapted perfectly to the detection of level of the pulverulent or granulous solids starting from a density of 15 kg/m3.
Its very robust design with metal case IP66 and three stages of sealing make a detector made of it to last in contact with your process. It profits in fact of a 3 years guarantee.
Its implementation is very simple: unspecified position of assembly, rotary case for correct orientation of the EP, without adjustment, maintenance.
The exit signal is carried out on a free contact of potential 250 VAC/2A/500W. The power supply exists into 230,115,48 or 24VAC and 24 VDC. A version ATEX II ½ D for explosive zones 20 dust is available.
The typical applications are safety antidébordement and protection against the idle run on products such as cereals, flours, starch, dried milk, sweetens, sand, cement, granulated plastics, etc...
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Applications :
- Mechanical detector for signaling clogging
- All products except abrasive and large solid
Advantages :
- Low cost detector
- Simple mechanism
- Die cast aluminium
- Nitrile facing compatible for the food industry
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ITECA SOCADEI manufactures rotative paddle detectors for level detection in any solid bulk silos or hoppers etc ... Their casing in cast aluminium make them robust and reliable.
Besides they can meet any demand with a wide range of accessories (paddle extension, tube extension for high temperature up to 500°C - 930°F and adapted to insulated hoppers, steel frame for horizontal mounting and different paddles).
For security level, is strongly advises to add a control module type BTR 111 to get positive security and reinforce information.
Our strong experience in bulk solid market enables us to propose you the most adapted solution for your application. Please do not hesitate to contact us.
Technical data:
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Measurement range: Installation position horizontal or vertical
Operating pressure: -0.5...+1.8 bar
Conditions of materials to be measured: Solids weight 80 g/l
Material temperature: until 80 °C(176°F)
Material grain size: Up to 50 mm
Ambient temperature: until +60 °C
Ingress protection : P 65
Power supply: 110/220 VAC, 24/48 VAC or 24 VDC
In option:
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Material temperature: until 500°C (930°F)
ATEX 20
Lengthens
Protective Attaches
Adjustment for hopper insulated
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Applications:
- Detection of high, intermediate or low levels
- Non sticky powders and granulars (<10mm)
Advantages:
- No moving parts
- Large self cleaning single blade
- Easy to install
- Adjustable sensitivity
- Multiple probe lenghts
- Multiple products can be detected in the same silo
- Minimum material density : 0.03
- Maximum working pressure : 10 bars
- Die cast aluminium
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