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Rychiger takes extreme care to meet the high standards required of baby food production machines. The modular machine concept with its hygienic design can be precisely configured to your unique product and material specifications.
The most important characteristics of our dedicated baby food machines are safe and clean product handling, quick format changeover, production reliability, easy cleanability and highest efficiency.
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
Baby food packaging sealed on a Rychiger filling & sealing machine meets the highest demands for extended shelf life, seal integrity, easy peelability and consumer convenience.
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FS 6000
The FILL SEAL 6000 TRONIC is a filling/sealing machine with an 8-station rotary table. It is completely automatic and conceived to package a wide range of liquid and doughy products (such as yogurt, sauces, jams, etc…)
In spite of its compactness, this machine can package 2 cups per cycle thus satisfying both medium and high production requirements (up to 6000 pieces per hour).
The machine can run containers made of several materials such as PP, PET, APET, aluminium, couplet cardboard.
Strongly versatile, the FS 6000 is available in two versions: the STANDARD version that seals pre-cut lids and the FILM version that seals and cuts film coming from a reel.
The cutting edge technology of this model puts it at the top range of our products.
- The totally mechanical main motions grant a quick and precise working cycle and reduce the maintenance operations a lot.
- The exclusive TRONIC filling system assures high precision in filling thanks to the electronic control of the two volumetric fillers.
- A Mitsubishi PLC together with a friendly use control panel allows setting all mechanical functions of the machine.
- The noble materials (stainless steel and anodized aluminum) the machine is constructed of, together with IP 65 protection class, CIP facilities (option), industrial design make the sanitization operations simple and grant the max. hygiene of the machine.
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Easy peelable packaging is beginning to increase its share in the market for long shelf life products, originally dominated by the tin can. Consequently, Rychiger’s innovative machine concepts take into consideration packaging requirements such as a good barrier against oxygen, moisture and light, puncture resistance, color printed multi-layer lidding material, modern container shapes and consumer friendly functionality.
Important features for producers of peelable sterilised packaging are our:
Flexible and market proven machine technology
Safe & clean product handling
Quick format changeover
Production reliability
Easy cleanability
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
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FILLING AND CAPPING MACHINE MODEL FC7-300
This model is an automatic compact MONOBLOCK with a small footprint to accommodate our costumers that have limited floor space. It has been designed for having the monoblock features in a reduced room.
The standard machine includes:
- Container feeding and discharge by conveyor or tray.
- 16 station (or 32 for double indexing) star wheel designed to handle the bottles.
- Automatic filling system.
- Automatic closures feeding and placing onto bottle.
- Automatic capping station.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with adjustable speed.
- Electrical plant with control panel provided of display for messages and suitable controls.
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Fogg's F4 Series of rotary filling systems combine the latest technology with legendary Fogg performance. They are Fogg's most economical choice for filling. The F4 Series is best at accommodating low to moderate filling requirements ranging from 0-330 bottles per minute with a 12 oz. bottle.
- Up to 36 filling valves
- Integrated guarding with optional upgrades of 2nd tier and HEPA guarding
- Highly polished stainless steel construction
- Concave base with 2 drain ports
- Rotary Rinser, Capper, Filler configurations available
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FEATURES OF FILLING’ S ENVIRONMENT: Extended Shelf Life (ESL)
- Decontamination treatment of primary packaging by hydrogen peroxide and dry steam with electronically controlled valves .
- Minimum log reduction for the containers/caps decontamination : log 4 according to VDMA 2002/6.
- Product contact surfaces executed in AISI 316 L
- ESL Filling Environment controlled by Air Laminar Flow obtained through HEPA ceiling filters in Ambient Class 100.
- Filling operations performed with high hygienic standards.
- Cleanability and and drainability for CIP/SIP operations assured by an Ultra-Clean design.
- ESL protections specifically designed to prevent dead zones or microorganisms harborage.
MAIN MACHINE FEATURES :
- Active Starwheel for atomization of Hydrogen Peroxide
The introduction of atomized Peroxide is performed in the infeed starwheel. The atomizer system is equipped with valves with electronic controls
- Rotary Steaming-Rinsing Turret
In the turret, the bottles are inverted and the inner surface of the bottles is sprayed with low pressure dry steam in order to assure the correct activation and removal of hydrogen peroxide, effectively performed on the whole container.
- Ultra Clean Rotary Net Weight Filler
Machine base frame executed in stainless steel AISI 304, additionally sealed against possible infiltrating liquids.
Liquid collecting tray and protective safety covers following CEE norms
The filler tanks executed in stainless steel AISI-316L, the outside surface with satin finish, and the inside of the tank polished to a mirror finish (0.2 micron).
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Fogg’s F6.2 Series of rotary filling systems are the newest evolution to the field proven F6.1 Series. They are built exclusively to focus on efficient, sanitary performance. They are designed to accommodate hot or cold fill, and make change over a breeze. Fogg strives to be a good alternative to aseptic filling in many different applications
- Up to 54 filling valves
- Integrated guarding with optional upgrades of 2nd tier and HEPA guarding
- Highly polished stainless steel construction
- Three starwheels, infeed screw, and bowl are clutched
- Sloped base
- Rotary Rinser, Capper, Filler configurations available
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FILLER FOR STILL PRODUCTS IN LARGE CONTAINERS
- High filling performance
- Separate air return during filling
- User-friendly and low-maintenance
The BIG-JET water system, especially designed for high speed filling of large containers, is the fruit of Melegari’s experience in the water treatment technology sector. Thanks to the low number of mobile parts and total absence of dynamic seals, wear and tear problems have been eliminated as has the need for maintenance, and an extremely efficacious sanitation cycle has been made possible.
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Enolmatic is the only vacuum filler coupling small size and easy operations with professional features and performance: about 250 bottles/hour filling rate
The ideal equipment for filling wine, oil, spirits, liquor, tomato sauce, fruit juices, and also liquids with relatively high viscosity.
STRONG
owing to its careful design and top quality construction all in food grade materials.
RELIABLE
because it is tested for non-stop operations.
EASY TO OPERATE
the carboy, barrel or demijohn can be placed below the Enolmatic filler up to 13 feet (4 meters)
PRACTICAL
it is equipped with many regulations to:
- adjust the filling level just once and it remains as default value
- adjust the filling speed
- use Enolmatic with every type and size of bottles.
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ELECTRONIC VOLUMETRIC FILLING MACHINE FOR ALCOHOLIC PRODUCTS
- Highly precise filling performance (±0.5% of rated volume)
- ULTRA CLEAN filling
- User-friendly and low-maintenance
The VOL-JET alcohol system, which is designed to process all types of containers, is constructed with flow rate gauges for each filling valve. The special filling method, which does not require contact between the bottle and the filling valve, avoids all vertical movements of the latter, with the following important advantages: elimination of wear-related problems, elimination of the need for frequent maintenance and extremely efficacious sanitation cycle.
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VERTICAL VOLUMETRIC FILLERS
Air-operated volumetric fillers manufactured with food grade materials. These machines are very light and easy to be moved and are available in different models.
The product can be drawn from a container placed below the machine or from a storage tank without external pumps.
These fillers are suitable for filling liquid and semi-dense products in every kind of container and are excellent for filling tin cans with edible oil.
The filling volume can be easily selected within a 200 to 5.000 ml range. Excellent performance also with non-food foamy products, such as detergents, shampoos, bubble bath liquids etc. In fact all the machine components in contact with the product can resist the attack of even aggressive chemical substances.
- Art. DS915 Vertical volumetric filler
- Art. DS917 Vertical volumetric filler bi-cylinder
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Description
The volumetric filling system by dosing cylinders is particularly indicated to fill viscous and semi-viscous products such as creams, shampoo, conditioners etc.
The piston is manufactured entirely in stainless steel AISI316 (dosing cylinder) and anodized aluminum (pneumatic cylinder).
The filling volume is set by means of the hand-wheels on the cylinders. By turning the hand-wheels the stroke of the cylinder and consequently the suction volume of the product are regulated.
Chico P
The Chico basic configuration is provided with the following modules
- Filling system with pneumatic piston fillings.
- “Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
- Manual height adjustment through hand wheel to easily adjust the nozzles to different bottle sizes.
- Product hopper with different capacities according to the request. It can be connected to the customer’s storage tank.
- Control panel with touch screen for the intuitive setting of machine functions.
- Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand. (Possibility to install a linear conveyor or a closed circuit).
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Operation
Servo driven, volumetric filling into menu trays, trays or thermoformed packs. Well proven dosing system for operation at thermoform machines, traysealers or conveyor belts.
Products
Very liquid to pasty Products with solid parts.
Design
Dimensioned for a wide product range and fast automated CIP/SIP-cleaning without disassembling. Easy product change over by changing the format program.
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With its specially designed distribution nozzle and capping system, this vertical filler is easily and conveniently employed to fill “bag-in-box” containers with food and no-food, low and medium viscosity products. No extra pump is required.
Once filled-up and closed, the bag-in-box container is easily removed through the roller-conveyor.
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Single head aseptic filler for bag in drum
Single head aseptic filler for bag in drum on pallet and bag in bin
Double head aseptic filler
Double head aseptic filler for bag in drum
Double head aseptic filler for bag in drum on pallet and bag in bin
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Bag Filler now for bag filling
Feige Filling, the leading manufacturer of filling machines, has completed its series “SlimLine“ with a bag filler. With this new development Feige follows the trend towards packing liquid and pasty products not only in cans, pails, drums or IBC but also into plastic bags.
The new stainless steel “BagFiller” has been designed in well proven Feige quality to meet highest demands.
According to the motto “keep it simple“ Feige has done without any over-engineering and yet this filler offers all the main functions of a gravimetric filler.
The well proven “Plug & Fill” principle is also the basis for the new bag filler, i.e. this filler is ready mounted for production! Power supply is put on, compressed air and product line are connected and the filler can straight be used for W& M approved filling of open plastic bags with liquid or pasty products. Complex installation, cable conduits and cable laying can completely be spared.
For this type of the “BagFillingLine” the operator fixes an open bag to the bag holder and presses the “START” button. The bag is safely hold during filling, lying on the bag support. After precise W&M approved filling in coarse and fine fill the bag will be removed from the filler and sealed with a sealing unit.
Even for the cost-effective bag filler one important feature of Feige filling machines is not missing: Filling valves with minimum dead space and self-adjusting sealing, with quick connectors for quick change of product and efficient cleaning.
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G NOVA HF
Automatic packaging line for hot-filling of pre-made pouches of the flat or stand-up type.
Package volumes: min. 150 ml – max. 10 litres
Package sizes: min. 110 x 160 mm – max. 560 x 390 mm
Production speed: up to 100 ppm (for 200 ml formats when the line is fitted to fill three pouches at a time).
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Filling machines for :
- FOOD (Milk, drinking yoghurts, probiotics, vegetable oil, beverages, sauces, ketchup, ...)
- INDUSTRIAL products (Detergents, cleaning products, softeners, agro-chemicals, lubricants, paints, ...)
- BEAUTY & HEALTH (Perfumes, hair care, body care, Facial care, pharmaceutical products)
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Volumetric
This system is equipped with a set of dosing pistons that take the product from the filling tank, positioned in the centre of the filler; the liquid is then volumetrically measured and is positively displaced into the container.
This is a highly effective and accurate system that can be either operated by pneumatic or mechanical actions.
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Bardi fillers for still water in large containers fulfills the following requirements:
- The filling process avoids the contact between the valve and the neck of the bottle (risk of contamination transfer).
- The filling process is electronically controlled to ensure into the bottle the predetermined volume of water.
- The filling valve and all the piping, valves etc. in contact with the product have a sanitary design and are made of aisi 316 S.S.
- All parts in contact with the product are prearranged for 3 or 5 steps CIP (cleaning in place) sterilization treatment.
- The filling cabinet is equipped with overpressure air flow. A minimum class 1000 air filtration is guaranteed, so as to protect the filling environment from the external ambient contamination.
- The washer and filler is "in block" in order to avoid the potential contamination of the clean bottles travelling from the washer outlet to the filling area.
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The automatic FRICKE filling systems are designed to fill all standard size single containers in any desired way.
Advantages:
- Automatic weight settings
- Time consuming settings by the operating personnel at the weighing terminal have become almost fully unnecessary as the system automatically suggests the various setpoint and tare weights, frequencies
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ZB linear gravity fillers are suitable to fill liquid products into empty or already pre-filled containers.
CONTAINERS
The machines can handle rigid round metal and glass containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 1000 c.p.m. according to the product and container size..
PRODUCTS
- brine
- gravy
- syrup
- vinegar
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With a new generation of fillers for the filling of pails and cans from 2.5 kg to 30 kg with liquid and pasty products Feige revolutionises the field of filling machines.
For the first time, Feige engineers succeeded in packing electric and pneumatic control in one common control cabinet. After installation and power supply has been put on, the machine is ready for use. Cable conduits and cable laying to remotely installed control cabinets can be spared.
Depending on the product features and desired filling output the customer can chose between 2", 3" or 6" pull-type or push-type filling valves.
High output of up to 600 pails per hour (referred to 20 l pails) is realised through the Feige product flow control which helps to minimise the filling time in interaction with the product pump. The centrepiece is the scale electronics and the keypad where the operator can select the product and machine parameters for the dedicated product. Up to 256 product data records can be stored.
The whole "Plug & Fill" filler is mounted on a frame ready for production. The filler is completely tested and will be supplied with the CE sign. Moreover, this type of filling machine can be designed as per ATEX regulation for hazardous area application (zone 1). The customer does not have to care for extensive test procedures. Installation and commissioning can easily be done on site. These measures help to save a whole lot of money, thus offering a true return on investment for the user-company.
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ZB gravity fillers are suitable to fill liquid products into empty or already pre-filled containers.
CONTAINERS
The machines can handle rigid round metal, glass, plastic and composite containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 1800 c.p.m. according to the product and container size..
PRODUCTS
- brine
- flat drinks
- gravy
- juices
- ketchup
- mineral water
- nectars
- oil
- syrup
- tea
- vinegar
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FLEXIFILL SERIES
FLEXIFILL is a series of in-line fillers that can be either electronically or mechanically driven, intermittent or continuous motion. High flexibility is guaranteed thanks to the possibility of using them for all types of pharmaceutical products (eye drops, contact lens solutions, detergents, infusions, oral and topical solutions).
F940 is designed to work from low to medium outputs (from 120 to 250 bottles/min) with a dosing volume of up to 500 ml (up to 8 filling units).
Designed according to cGMP standards, FLEXIFILL can be equipped with servo-driven motors both for nozzle carrier head vertical and horizontal stroke and for adjustment of dosing volume.
CIP-SIP system is available on demand.
All parts in contact with the product in AISI 316L stainless steel..
MAIN CHARACTERISTICS
- Constructive modularity
- Positive in-line filling system
- Electronic controls
- Cantilever design
- Easy size change-over
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Filling machines for :
- FOOD (Milk, drinking yoghurts, probiotics, vegetable oil, beverages, sauces, ketchup, ...)
- INDUSTRIAL products (Detergents, cleaning products, softeners, agro-chemicals, lubricants, paints, ...)
- BEAUTY & HEALTH (Perfumes, hair care, body care, Facial care, pharmaceutical products)
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Automatic monobloc with movements mechanics conceived to satisfy different the types of filling and stopping required by the markets pharmaceutical and cosmetic.
Volumetric system of filling carried out to the maximum by 6 pumps of proportioning, extremely precise thanks to the action of three eccentric axes with micrometric adjustment.
Guarantee of a cleaning and an inspection facilitated thanks to perfect accessibility enters the zone of transport of the products and the frame of the machine.
Possibility of installing in the monobloc up to three various types of stopping.
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Monoblock piston filler with 6-heads-rotary capper
ZB piston fillers are suitable to fill volumetrically all pumpable products.
CONTAINERS
The machines can handle round and non-round metal, glass and plastic containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 2200 c.p.m. according to the product and container size..
PRODUCTS
- apple sauce
- baby food
- brine
- choco-paste (one and two colours)
- concentrates
- condiments
- corn cream
- detergents
- evaporated milk
- honey
- jams
- jellies
- juices
- ketchup
- marmelade
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Rotary filling machines are built with 12,18,24,36 or 42 filling valves for volumes up to 5.000 ml. Output rates from 4.000 up to 36.000 units per hour, depending on the products and the containers. These machines can be built to form a Monobloc system, with the rotary capping machine.
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Scope of use
For packing into cups such products as: cream, yogurt, cheese, butter, jam, honey, pate, salad etc. It is possible to pack different combinations of products (at two different products or the ones with compound consistency) e.g. instant soups with noodles, goulash with pieces of meet, yogurts with pieces of fruit. The packed products can have the temperature up to 75° C. The cups or other containers of various shapes and dimensions can be locked with caps made of aluminium thermally sealable foil or latch caps made of plastics.
Working principle
Cups are fed from a drum, placed in seats and moved further to the so-called packing round carousel. Process of filling the appropriate number of products is carried out with the use of cylindrical volume batcher or with the use of the selected set of batchers, depending on the kind of the packed product. Than the cap is put onto the cup and heated by a head. Date printer prints the date or short trade information on the cap surface. Ready packages are fed to receiving conveyor.
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