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PASE Group, Inc. offers a variety of net-weight drum and tote filling systems that are easy to operate and can be customized to fit your filling requirements. Systems are guaranteed to improve your profitability and production by accurately, gently, and consistently dispensing your products into the containers. Each of these systems is designed for harsh industrial operations with simple, user-friendly designs and controls interfaces. Some of the features of this equipment include:
- Filling method chosen from controls interface (Sub-fill, with Product Tracking, Top-Fill, or In-Bung)
- Quick change filling lances with docking stations for multiple filling lances and automatic cleaning functions. Cleaning is controlled by the filler PLC. This is a perfect fit if downtime and cleaning are wasting valuable production time or if you need a guarantee of zero cross contamination between your products.
- No upstream control valves are required with proportionally controlled throttling valve. Instead, this is controlled by the filling lance.
- Recipe design and product variable storage settings.
- All systems have pump control systems in place for electric or air-powered pumps.
- Filling lance standard materials are: 316/316L pacified stainless steel and teflon, 3A approved. Other materials are also available, such as: PVC, PVDF, Hasteloy, Titanium. All lances have drip-free plug (foot valves) on tip of lance.
- Drip cups, fume hoods, and splash protection systems are standards for our equipment.
Fully-automatic drum filling system, includes, but not limited to the following functions:
- Pre-filling drum orientation station
- Sub-fill with tracking, top-fill, bottom fill selection
- Automatic, controlled 3-zone conveyor sections
- Cleaning-while filling station for optional, additional filling lances
- Proportionally controlled filling lances with no up-stream valves required
- 316/316L pacified product contact parts
- Automatic, powered container height adjustments
- Product filling and cleaning recipes
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Automatic drum filler Type 31 - Type 33. "Plug and Fill"
Feige offers even more stages of expansion for the drum filling machine “Type 33” presented in 2004 for the filling of steel and plastic drums. These modular stages of expansion prove the leading market position of Feige among the manufacturers of filling machines. Automatic de-bunging and bunging station, nitrogen purging or pre- and final filling station can be combined as per requirement.
After installation and power supply has been put on, the machine is ready for use as electric and pneumatic control has been designed in such a way that it perfectly fits into one common control cabinet. Cable conduits and cable laying can be spared during installation. The basic idea of a quick “Plug & Fill” machine has even been improved. Everything is ready mounted for production, in case of hazardous area application in zone 1 tested and designed as per ATEX regulation.
With these user-friendly “Plug & Fill” machines, Feige Filling continues to realise their high demands on filling machines. These extremely compact filling machines are simply brought into position via forklift truck. A foundation is not necessary. After installation and after power supply has been put on, compressed air and product line are connected. Straight afterwards, the filling of liquid or pasty products can be started.
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FRICKE pallet filling systems are available for all filling types into buckets, hobbocks, canisters, barrels or standard intermediate bulk containers (IBC). Determine the calibratable weight ranges by the selection of your scale(s), and make use of the following advantages:
Automatic weight settings
Time consuming settings by the operating personnel at the weighing terminal have become almost fully unnecessary as the system automatically suggests the various setpoint and tare weights, frequencies as well as coarse and fine flow parameters.
Practical single-handed operation
The valve can be easily positioned above each container opening with one hand, and the filling cycle started by pressing a button. This is due to the especially user friendly handle fitted to a smooth operating, swivelling telescopic arm running in roller bearings.
Expansion of the scope of containers
Additional small containers of 2.5 to 30 kg can be filled using a second scale with a lower weighing range.
Filled containers need not be palletised
No physical strain during palletising filled containers. Empty canisters or barrels are arranged on a pallet and subsequently filled.
Reduced risk of accident
No stationary elements, such as frames required to slide the valve. Impacts or crushing as a source of accident during operation are therefore excluded.
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The compact Automatic V Series machine uses interchangeable filling units to dispense a wide variety of free-flowing to viscous liquid products. With an expandable design, programmable controls, tool-less changeover,and quick volume adjustment, the V Series can accommodate a variety of container shapes and sizes.
Machine Type: Automatic
Metering Systems: Piston, Lobe, Gear, Flow Meter, Positive Displacement, Rolling Diaphragms
Container/Closure: Glass, Plastic, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application: High Volume Production, Samples, Contract Packaging, Research & Development, Quick Changeover, Pilot Plant, OEM Applications, Hotel Amenities, Cost Reduction, Pen Filling
Industry: Pharmaceutical, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Veterinary
Product: Viscous, Semi-Viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Molten Products, Shampoo, Adhesives, Laundry Detergent, Stick Deodorant
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The Synchromat is a simple-to-operate automatic liquid filling machine. It can accommodate a variety of containers and sizes and handle water thin, semi-viscous, and viscous products.
Modular economical designs allow you to automate your FILAMATIC Semi-Automatic Benchtop Filling Machine with building block simplicity. The number of filling stations can be added as required for increased production.
Machine Type: Autoamtic Synchromat
Metering Systems: Piston, Positive Displacement, Rolling Diaphragms
Container/Closure: Microtubes, Vials, Glass, Plastic, Syringes, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application: Low Volume Production, Samples, Contract Packaging, Research & Development, Quick Changeover, Test Lab, Pilot Plant, Clean Room, OEM Applications, Hotel Amenities, Cost Reduction, Pen Filling
Industry: Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product: Viscous, Semi-Viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Shampoo, Adhesives, Laundry Detergent
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Effortlessly fills molten liquids such as stick deodorant, anti-perspirant, lipstick, candle wax, petrolatum base product with ease and precision. Controlled environment filler provides simple, trouble-free filling up to 200 degrees Fahrenheit.
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Accommodates a wide variety of liquid filling applications and fluid types. Easy to read touch screen with electronic volume adjustment controls for speed and ease of set-up. Piston pumps fill low, medium and high viscous product of 1 liter or less. The DFS trolley system allows for changeover in as little as five minutes!
Machine Type: DFS Dockable Piston Filling Machine
Metering Systems: Piston, Lobe, Gear, Flow Meter
Container/Closure: Glass, Plastic, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application: High Volume Production, Samples, High Accuracy, Contract Packaging, Research & Development, Quick Changeover, Test lab, Pilot Plant, Clean Room, OEM Applications, Hotel Amenities, Cost Reduction, Pen Filling
Industry: Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product: Viscous, Semi-viscous, Water Thin, Lotion, Cream, Gel, Particulate Laden Material, Shampoo, Laundry Detergent
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World Class/Just-In-Time Packaging System minimizes inventory, lead time and labor costs. Fills and caps from 90 oz to 300 oz containers at speeds of up to 20+ cases per minute and a smooth conversion from a trailer with empty cased containers to a trailer load of filled, cased containers in as little as two hours.
Machine Type: In-Case filler
Metering Systems: Piston, Lobe, Gear, Flow Meter, Positive Displacement, Rolling Diaphragms
Container/Closure: Glass, Plastic, Stoppers, Overcaps
Application: High Volume Production, Contract Packaging, Quick Changeover, Pilot Plant, OEM Applications, Cost Reduction, Spare Parts/ Service
Industry: Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product: Viscous, Semi-Viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Shampoo, Adhesives, Laundry Detergent, Stick Deodorant
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MNB-2000 Automatic Monobloc
Filamatic automatic modular Monobloc systems represent our state-of-the-art integrated packaging line for filling, plug or stopper insertion and capping. The compact stainless steel (316 SS) design optimizes valuable floor space and allows a single operator to oversee packaging functions at rates up to 60 CPM. Modular design allows users to "mix and match" the functions needed for specific production requirements. Metering system options include piston and peristaltic pumps.
Machine Type:
Monobloc
Metering Systems:
Piston, Peristaltic, Zero Particulate, Rolling Diaphragms
Container/Closure:
Microtubes, Vials, Glass, Plastic, Syringes, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene
Application:
Clinical Trials, High Volume Production, Samples, High Accuracy, Contract Packaging, Research & Development, Quick Changeover, Test Lab, Pilot Plant, Clean Room, Aseptic Filling, OEM Applications, Hotel Amenities, Cost Reduction
Industry:
Pharmaceutical, Biotechnology, Cosmetic, Healthcare, Personal Care, Chemical Specialty, Diagnostics
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The AdaptaFil™ Benchtop's patent pending technology features four easy-changeover metering systems, electronic networking capabilities and sophisticated, user-friendly controls all in a small and sleek stainless steel package about the size of a microwave. The AdaptaFil™ promises to revolutionize and redefine semi-automatic filling operations and offer customers a level of functionality and versatility seen only in fully automatic filling systems. The features include:
-Accommodates a Piston, Gear, Lobe, or Peristaltic pump on the same base
-Features Servo Motor Driven Technology
-The HMI touchscreen allows you to create, save, and copy 100+ recipes
-Additional capabilities include weight compensation, batch counting, and data transfer
-Optional clean-room design available
Machine Type:
Benchtop
Metering Systems:
Piston, Gear, Lobe, Peristaltic
Container/Closure:
Microtubes, Vials, Glass, Plastic, Syringes, IV Bag, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application:
Clinical Trials, Low Volume Production, Samples, Contract Packaging, Research & Development, Test lab, Pilot Plant, OEM Applications, Hotel Amenities, Cost Reduction, Pen Filling
Industry:
Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product:
Viscous, Semi-Viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Shampoo, Adhesives, Parenterals, Laundry Detergent
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AB Series machines are medium duty fillers ideal for repetitive dispensing of various liquids for fill volumes ranging from .05 to 260 cc per nozzle. This single nozzle filling machine incorporates a variable speed electrical gearmotor drive. This rotational drive turns a crankshaft that drives a volumetric piston pump called a "Filling Unit". The Filling Units are accessories that are offered to dispense a wide range of liquids. The Filling Units are fabricated from either glass or Stainless Steel. The machine is offered in three models that operate at a maximum rate of 85RPM, 35RPM, and 23RPM.
Air operated models available for use in hazardous environments.
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DAB Semi-Automatic Benchtop
DAB Series Semi-Automatic Benchtops are heavy duty fillers for use with viscous, semi-viscous or free-flowing products. Mascara, creams and lotions can be handled with ease. Volumetric adjustment from .03 to 1100 cc per nozzle.
The DAB Benchtop can be outfitted with multiple filling units to increase your output.
Filamatic offers free product testing, rentals, leasing programs, and a "try before you buy" option. They'll be happy to answer any questions you have and help you identify which machine and filling unit is right for you.
Machine Type: Benchtop
Metering Systems: Piston, Rolling Diaphragms
Container/Closure: Microtubes, Vials, Glass, Plastic, Syringes, IV Bag, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application: Clinical Trials, Low Volume Production, Samples, High Accuracy, Contract Packaging, Research & Development, Quick Changeover, Test lab, Pilot Plant, Hotel Amenities, Pen Filling
Industry: Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product: Viscous, Semi-viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Shampoo, Adhesives, Parenterals, Laundry Detergent, Stick Deodorant
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The Filamatic Level Filler will present an even and level fill using overflow and advanced spring loaded nozzle technology. This simple to operate machine can accommodate a variety of containers sizes and shapes, has an easy and fast changeover, quick volume adjustment and can operate with up to eight nozzles. Giving an eye pleasing appearance to your products, this robust filler provides a rapid, even fill each and every time.
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Aseptic liquid filling and capping equipment
Watson-Marlow Flexicon has specialists in aseptic filling and capping systems, from laboratory benchtop to clinical trial scale.
Flexicon has been marketing aseptic filling and capping systems, featuring peristaltic pumps, to pharmaceutical and biotech companies for the past 22 years. The company’s product portfolio ranges from stand-alone units for hand filling, semi-automatic systems, to fully automatic filling, stoppering and capping machines. The fully automatic systems are customised to fit any container, be it a vial, bottle, test tube or non-self-standing micro-tube The target market is small to medium-sized batch production that requires flexibility, high precision and efficiency.
Flexicon joined Watson-Marlow in February 2008 to become part of the world's largest group of companies specialising in peristaltic filling and pumping technology.
Aseptic filling for:
-Pharmaceutical
-Diagnostic
-Biopharmaceutical
-Disposables filling
-Advantages
-No cleaning validation
-Easy product changeover
-Ideal for small batch production
-No cross-contamination
-High-accuracy filling
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Filling machine for filling of single containers (IBC) and several containers arranged on pallets.
Working steps:
1. step: Feeding of pallet and positioning of bunging head to
the first bunghole by the operator using a joystick.
2. step: Automatic de-bunging of the bunghole
3. step: Automatic filling of the bung-type container
4. step: Automatic re-bunging of the bung-type container
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Filling of milk, dairy products, drinks and soups
in bottles with uncontrolled contamination
Container:
Open neck
contamination non-controlled
Capping:
Screw capping
or heat sealing
Product:
pH > 4,5
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With its modern design and functions, its compact size and ergonomic shape, SYMPATY is an easy-to-use compilation of simple technology, offering the opportunity for increased productivity and a guarantee of the quality of the packaged product.
3-step filling process: 1) tap removal. 2) removes air from the bag, meters flow and fills bag – nitrogen injection (if option) 3) tap fitting.
TECHNICAL SPECIFICATIONS
Liquid flow rate: 82 HL/h
Air pressure: 6 bar
Power: 1 KW
Voltage: 220 / 380 V
Frequency: 50 / 60 HZ
Air consumption: 1 bar
Nitrogen pessure : 0.3 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm: 1500
Width in mm: 700
Depth in mm: 1000
Weight in kg: 80
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A modern, upgradable, high-performance filling machine, the Advance is ideal for medium and large-scale fiiling of vacuum bags and rigid containers from 2 tp 30 litres. The chassis is made entirely of stainless steel. The Advance carries out the following operation completely automaticallty : begins filling cycle (DAS system) - removes top - removes air from the bag, meters flow and fills bag - nitrogen injection ( if option) - fits top - ejects the filled bag.
TECHNICAL CHARACTERISTICS
Liquid flow rate 125 HL/h
Air pressure 6 bar
Power 2 KW
Voltage 220 / 380 V
Frequency 50 / 60 HZ
Air consumption 1 bar
Nitrogen pessure 1.8 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm 1670
Width in mm 750
Depth in mm 930
Weight in kg 120
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A modern, upgradable, automated filling machine, the Premia is ideal for medium and large-scale fiiling of vacuum bags and rigid containers from 2 tp 30 litres. The Premia carries out the following operation completely automaticallty : Begins filling cycle (DAS system) - removes top - removes air from the bag, meters flow and fills bag - nitrogen injection ( if option) - fits top - ejects the filled bag.
TECHNICAL CHARACTERISTICS
Liquid flow rate 82 HL/h
Air pressure 6 bar
Power 1KW
Voltage 220 / 380 V
Frequency 50 / 60 HZ
Air consumption 1 bar
Nitrogen pessure 1 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm 1580
Width in mm 750
Depth in mm 930
Weight in kg 103
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A totally new, fully-patented « 3 in 1 » concept, LINEA PACK® PACK offers the following range of functions in one single, exclusive machine unit : a cardboard box shaper, an automatic filling machine and a box sealer incorporating the Hot-Melt system. Extremely compact and space-saving, ideal for fixed or mobile filling lines LINEA PACK® provides a compilation of modern technology offering the opportunity for increased productivity while ensuring the quality of the packaged product.
Scope of application : Wine, fruit juice, water, milk, syrup, alcoholic beverages, soup... LINEA PACK® LINEA can be used to fill vacuum bag containers ranging from 2 to 20 litres Suitable for use with the following tap models: Vitop, Flex-Tap, Press-Tap, Vinitap. Other models as option.
STANDARD EQUIPMENT :
- Filling head which guarantees non-drip filling
- Hydraulic circuit which can be sterilised with hot water, steam or chemicals
- Siemens Touch screen with integrated modem (optional modem card) displaying
the different operating modes : work, maintenance, settings (with « repeat
» function), cleaning,...
- Integrated CIP circuit with liquid outlet for fixed work stations and
automated cleaning of vacuum and nitrogen circuits
- Vacuum monitoring and control : pressure and activation (integrated
anti start-up safety device)
- 360° multi-directional finger retainer plate
- Box shaper with squaring, bottom sealing and pressing functions
- Bag, tap and box detection... with associated alarm signals
- Overlapping flap closure kit as standard on box shaper and sealer
- Bag insertion chute adaptable to all box formats
- Post-insertion bag compacting function...
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EKLIPS, this fast, efficient and accurate filler/capper monoblock can use magnetic flow meters to easily manage up to 300 bottles per minute*. Part of the speed comes from having up to 14 millimeters diameter in product flow capacity. The rest of the speed results from simple electro-mechanical principles very smartly applied in the design. Large runs are quickly finished and changeovers simplified.
The Eklips clean-in-place (CIP) capability provides two-way pressurized flow (alternating current then counter-current) to sterilize itself for aseptic processes. It readily accepts steam-in-place (SIP) as well. CIP or SIP can be run automatically while the mechanical changeover takes place.
Available capping systems include pneumatic clutches, magnetic slip clutches, the hinge-orienting Intellichuck, and servo-torque monitoring. The Eklips is available in various filler, plugger and capper configurations.
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12-Head (2x6), POP, Clean Top, net weight filling, push-back-clean systems for 1/2L to 5L containers.
With a PASE Group dual push-back design, you can produce on one fill station while you clean and prepare the other fill station for your next batch. Changeover between batches in as little as 5 minutes. With this PASE Group design, you'll practically eliminate lost production time spent on cleaning.
Net-weight filling ensures accuracy.
Fill head spacing and nozzle design can be customized to fit your containers.
Versatile! Fills most sizes from pints to pails.
Fill head quantity can be varied to meet your fill rate needs.
Clean-top design makes cleaning easy...no more mess, no more messy drip pans.
Quick change scale decks for fast container changeover.
Servo-driven design for faster, accurate fill cycles.
Filler tanks can pressurized with a blanket of inert gas to protect products that are sensitive to oxygen.
Removes the need to manipulate fill carts.
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Four different filling technologies give many solutions for liquid filling applications. From water to heavy lotions and creams, level sensing to gravity/vacuum filling, PneumaticScaleAngelus has a machine for every need.
- Widest variety of filling technologies in the industry
- Flow meter, level sensing, gravity/vacuum, liquid net weigh and liquid auger fillers
- Stand alone machinery or monoblock/tri-block
- Extensive engineering capabilities to tailor machines to your specific application
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FILLING MONOBLOCS
Complete range of rinsing-filling-capping monoblocs for still and carbonated water, soft drinks, milk, beer, tea and fruit juices. Available in both mechanical and electronic version. All the monoblocs are designed to guarantee a high operating flexibility, efficiency and fast change-over operations. We pay big attention to the sanification of all the filling process components.
PRODUCT PREPARATION
Product preparations systems such as saturators, traditional and automatic mixers with massic control. Easy-to-use applications with high finished product qualitative standards.
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CORROSION PROOF MODEL - (Super Duplex) :
CHARACTERISTICS OF THE FILL ENVIRONMENT - ANTI-CORROSION DESIGN:
The machine is completely closed and the fumes developed during fill are sucked out and channeled and disposed of in accordance with the laws in force at the customer location. Moreover, the machine is furnished with a pure air feeding system that distributes clean air to all the parts that cannot be manufactured out of non-corrosive materials, for example the drive components.
It is up to the customer to furnish appropriate required tubing for both the removal and disposal of the sucked out fumes, and the input of clean air to the pure air feeding system.
CONSTRUCTION CHARACTERISTICS :
The materials. Plastic materials are used such as PVC CAW or special metal alloys such as TITANIUM, HASTELLOY, or SUPER DUPLEX; or special chemical surface treatments with high quality products such as HALAR. The selection of the materials used is made based on the products to be handled and their agressiveness.
The Base. The base is constructed of carbon steel treated with a thick layer of epoxy paint. The flat top surface is provided with a TITANIUM drain pan for any spillage or drainage of the washing liquids. All the lateral surfaces, such as the safety doors, are made out of PVC CAW or in Super DUPLEX based on the products to be handled.
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Description
Product: Ketchup
Bottle: PET 240 and 640 oz
Speed : 30.000 BPH (240 oz.)
20.400 BPH(640 oz.
Cap : HDPE Plastic Screw Cap
Multiblock Composition
a) Air Rinsing turret with 50 pincers
b) Net Weight TUBE Filler with 56 valves
c) Mechanical Capper with 16 capping heads
Electronics:
The machine is equipped with:
On board hardware: Weightpack
On board software: Weightpack
PLC: Siemens / A&B / Omron
Operator control panel: uniOP
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Description
Specifically designed for the cosmetic and Pharmaceutical industries
with a sealed product tank, polished to Ra = 0.2 Micron
Magnetic fill nozzle without mechanical wear parts in the product flow
Servo Driven Capper heads that can provide:
-Orientation of the cap
-Torque control
-Control of the number of turns or partial turns
-Interchangeable heads for press-on caps
-Quick change size parts
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2-HEAD NET-WEIGHT LIQUID FILLING MACHINE
Shown as designed for quart through 5-gallon open top containers.
Additional filling carts enable line operators to perform changeover in as little as 5 minutes. Because the carts are permanently connected to the filler, these systems eliminate the clumsy disconnecting process to switch carts between batches. These systems have pre-programmed, adjustable cleaning controls menus for automatically cleaning while filling with multiple carts.
- Fill head spacing can be customized to fit your containers.
- Fill head quantity can be varied to meet your fill rates.
- Clean-top design makes cleaning easy...no more mess, no more messy drip pans.
- Quick change scale decks for fast container changeover.
- Servo-driven design for faster, accurate fill cylcles.
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Specially designed for filling and capping of all types of perfumes (eau de toilette, eau de parfum, perfume, cologne, perfume extract, aftershave lotion, alcohol-based lotion, etc), of liquid cosmetics (shampoo, conditioner, bubble bath, liquid soap, shower gel, hair-dye, nail polish, nail polish remover, milk, suntan milk, lotions, make-up, deodorant, roll-on, lip roll-on, etc) and of cosmetics creams jars, SYNCHRO represents the finest in terms of :
- versatility
- compactness
- easy format changeover
- ergonomics/easy to use
- repetitiveness of adjustments
- accuracy of dosing
- speed
and finally an excellent quality/price ratio.
Thanks to the innovative use of servodrives, PKB's SYNCHRO has done the impossible by accomplishing continuous and bottom-up filling, completely synchronized to the intermittent rotation of the turret (PKB patented process).
40% increase in speed.
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