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MNB-2000 Automatic Monobloc
Filamatic automatic modular Monobloc systems represent our state-of-the-art integrated packaging line for filling, plug or stopper insertion and capping. The compact stainless steel (316 SS) design optimizes valuable floor space and allows a single operator to oversee packaging functions at rates up to 60 CPM. Modular design allows users to "mix and match" the functions needed for specific production requirements. Metering system options include piston and peristaltic pumps.
Machine Type:
Monobloc
Metering Systems:
Piston, Peristaltic, Zero Particulate, Rolling Diaphragms
Container/Closure:
Microtubes, Vials, Glass, Plastic, Syringes, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene
Application:
Clinical Trials, High Volume Production, Samples, High Accuracy, Contract Packaging, Research & Development, Quick Changeover, Test Lab, Pilot Plant, Clean Room, Aseptic Filling, OEM Applications, Hotel Amenities, Cost Reduction
Industry:
Pharmaceutical, Biotechnology, Cosmetic, Healthcare, Personal Care, Chemical Specialty, Diagnostics
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Aseptic liquid filling and capping equipment
Watson-Marlow Flexicon has specialists in aseptic filling and capping systems, from laboratory benchtop to clinical trial scale.
Flexicon has been marketing aseptic filling and capping systems, featuring peristaltic pumps, to pharmaceutical and biotech companies for the past 22 years. The company’s product portfolio ranges from stand-alone units for hand filling, semi-automatic systems, to fully automatic filling, stoppering and capping machines. The fully automatic systems are customised to fit any container, be it a vial, bottle, test tube or non-self-standing micro-tube The target market is small to medium-sized batch production that requires flexibility, high precision and efficiency.
Flexicon joined Watson-Marlow in February 2008 to become part of the world's largest group of companies specialising in peristaltic filling and pumping technology.
Aseptic filling for:
-Pharmaceutical
-Diagnostic
-Biopharmaceutical
-Disposables filling
-Advantages
-No cleaning validation
-Easy product changeover
-Ideal for small batch production
-No cross-contamination
-High-accuracy filling
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Specially designed for filling and capping of all types of perfumes (eau de toilette, eau de parfum, perfume, cologne, perfume extract, aftershave lotion, alcohol-based lotion, etc), of liquid cosmetics (shampoo, conditioner, bubble bath, liquid soap, shower gel, hair-dye, nail polish, nail polish remover, milk, suntan milk, lotions, make-up, deodorant, roll-on, lip roll-on, etc) and of cosmetics creams jars, SYNCHRO represents the finest in terms of :
- versatility
- compactness
- easy format changeover
- ergonomics/easy to use
- repetitiveness of adjustments
- accuracy of dosing
- speed
and finally an excellent quality/price ratio.
Thanks to the innovative use of servodrives, PKB's SYNCHRO has done the impossible by accomplishing continuous and bottom-up filling, completely synchronized to the intermittent rotation of the turret (PKB patented process).
40% increase in speed.
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- Bottle feeding system through auger, infeed star wheel and outfeed star wheel
- “Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
- Electrical height adjustment through hand wheel to easily adjust the nozzles to different bottle sizes
- Product hopper with different capacities according to the request. It can be connected to the customer’s storage tank.
- Control panel with touch screen for the intuitive setting of machine functions.
- Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand.
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Description
MONOBLOC FILLER/CAPPER CLASSIC
- A very versatile filler/capper capable of handling a wide range of liquid viscosities and designed with no wear joints that could add particulates to product.
- Perfect drainability
- No dripping from nozzles
- High Temperature wash
- High polish on all surfaces in contact of the product
- All parts in the product path are visible and inspectable
- No dead areas for product stagnation
- Small tank for a quick and economic washing
All the Weightpack fillers for edible oil applications can be supplied with our patented “Nitrogen System”
The patented system of injection of nitrogen of WeightPack allows many advantages:
- It’s much easier and cheaper to find gassy nitrogen than liquid on the market; also low maintenance.
- Safeness of the right amount of nitrogen for every bottle of oil.
- The possibility to change the amount of nitrogen in relationship to the quantity of oil.
- Simplex and express change of nozzle without setting
- Fill Nozzles with open flow and no screens or restrictions
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Introduction OMVE Asepto-Fill®
The OMVE Asepto-Fill FS range enables small scale production to produce packaged samples aseptically, at a fraction of the cost and time compared to industrial aseptic filling systems.
The OMVE Asepto-Fill includes all equipment and a detailed step-by-step methodology to assist the operators in filling sterilised containers. The process is overseen by a PLC (programmable logic controller) and operated by a touch-screen interface. This not only guides the operator through the vital cleaning and sterilisation activities, but also ensures that positive responses are obtained at each stage of the process, ensuring the effectiveness of the aseptic filling operation.
Since many of the operations are under manual control, the OMVE Asepto-Fill is ideal for R&D departments and pilot plants applications. This unique equipment is flexible in operation, easy to use and assures the highest hygienic conditions during operation.
The Asepto-Fill is unmatchable by other filling systems in the market.
Features
- Aseptic filling when linked to a suitable UHT processing system.
- The filling chamber is isolated with a small over-pressure
- Complete step-by-step instructions to ensure hygienic standards are maintained
- User controlled operation with PLC supervision
- Caters for a wide range of containers and sealing devices.
- Filling at low oxygen level
- Handles flow rates from 10 to 100 l/hr
- Integrated automation and controls
- No chemical sterilisation of packaging
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FILLING AND CAPPING MACHINE RTS4 / RTS6
It has been designed for very quick changeover and high flexibility to handle many different containers and closure types.
It is particularly suitable for client working many different formats and small-medium batch.
The filling and capping machine model RTS4 can handle, with simple and easy change over parts, many kind of products like perfume, shampoo, lotions, creams and even nail enamel with explosion proof version.
The standard machine model RTS4 is provided with:
- Manual placing of bottle into puck.
- Set of pucks easy adjustable for handling several different formats of bottles.
- Automatic filling system.
- Mass flow measuring system with syringes.
- Manual cap placing onto bottle.
- Automatic capping station.
- Automatic pick-and-place to discharge the bottle from the puck.
- Unloading of bottle onto conveyor or random by chute.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with easy adjustable speed.
- Electrical plant with control panel and suitable controls.
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LINE-JET is a new linear system, completely automatic, to rinse, fill and cap one way PET bottles from 3 to 6 gallons. On request is also available the same machine for smaller bottles, up to 5 litres, with plastic screw cap.
The machine is composed of the typical three modules, rinser, filler, capper having an in-line lay-out. The system is very simple and cheap taking into consideration its performances
The system is available in different models having the following characteristics:
- Rotary rinsing nozzles for the bottle interior to combine the rinse and the water mechanical action. These are deeply penetrating nozzles granting an internal rinsing, with high pressure water, of the whole jar;
- Volumetric filling controlled by magnetic flow meter;
- Progressive closing membrane valves controlled by a PLC granting fast and precise filling system;
- Changeover directly from the keyboard;
- Capper suitable for pressure plastic caps.
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Liquid Filler Macofar LVI 12
The automatic monoblock machines of the LVI range are designed for the demands of the pharmaceutical and cosmetic industrie.
The filling is done by means of several volumetric pumps in stainless steel or ceramic.
All machines of this type are pre-arranged for the addition of a second closing group with various closure options.
The machine itself is available in three different versions:
- monoblock with tow integrated closing groups
- monoblock with one closing group separated from the filling area
- inline solution
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Our company designs, builds, and sells filling, capping and labelling units and lines.
These units and lines are manufactured for a wide range of products for the alimentary, cosmetic, pharmaceutical, and chemical industry.
Each product and line can be customized to meet the individual user needs while ensuring the highest reliability and product quality guaranteed by the long experience acquired by our company in the manufacturing of these products.
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FILLING AND CAPPING MACHINE MODEL FD120
It has been designed to work in the pharmaceutical field, especially suitable for STERILE FILLING in aseptic room class 100.
Typical applications include vials, cartridges, eye drops and syringes.
Hi-standard pharmaceutical finish and special design of the machine in order to meet the GMP FDA guidelines. This includes:
Open spoke star wheel
316L passivated contact parts
Radiussed corners to minimize turbulence
Containers rest on track well above base to prevent particulates from entering bottle
Fill nozzles are offset so as to avoid blocking laminar flow air
No open compressed air used for feeders
Feeder bowls attached from the outside
Guards designed to allow free flow of laminar air through the system
It is equipped with our Electronic Filling Volume Adjustment (EFVA) system, operator can change fill volumes, without needs of tools or stopping the machine or opening the door of safety guards. Adjustment is very simple using two push buttons situated in the control panel.
The standard machine includes:
- Container feeding and discharge by conveyor or tray.
- Set of pucks designed to handle the bottles.
- Automatic filling system with ELECTRONIC adjustment of the dose by the control panel without use of tools and without meeds to stop the machine.
- Automatic closures feeding and placing onto bottle.
- Automatic capping station.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with adjustable speed.
- Electrical plant with control panel provided of display for messages and suitable controls.
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Filling machines for :
- FOOD (Milk, drinking yoghurts, probiotics, vegetable oil, beverages, sauces, ketchup, ...)
- INDUSTRIAL products (Detergents, cleaning products, softeners, agro-chemicals, lubricants, paints, ...)
- BEAUTY & HEALTH (Perfumes, hair care, body care, Facial care, pharmaceutical products)
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Automatic monobloc with movements mechanics conceived to satisfy different the types of filling and stopping required by the markets pharmaceutical and cosmetic.
Volumetric system of filling carried out to the maximum by 6 pumps of proportioning, extremely precise thanks to the action of three eccentric axes with micrometric adjustment.
Guarantee of a cleaning and an inspection facilitated thanks to perfect accessibility enters the zone of transport of the products and the frame of the machine.
Possibility of installing in the monobloc up to three various types of stopping.
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Monoblock piston filler with 6-heads-rotary capper
ZB piston fillers are suitable to fill volumetrically all pumpable products.
CONTAINERS
The machines can handle round and non-round metal, glass and plastic containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 2200 c.p.m. according to the product and container size..
PRODUCTS
- apple sauce
- baby food
- brine
- choco-paste (one and two colours)
- concentrates
- condiments
- corn cream
- detergents
- evaporated milk
- honey
- jams
- jellies
- juices
- ketchup
- marmelade
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Rotary filling machines are built with 12,18,24,36 or 42 filling valves for volumes up to 5.000 ml. Output rates from 4.000 up to 36.000 units per hour, depending on the products and the containers. These machines can be built to form a Monobloc system, with the rotary capping machine.
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Description
Product: Ketchup
Bottle: PET 240 and 640 oz
Speed : 30.000 BPH (240 oz.)
20.400 BPH(640 oz.
Cap : HDPE Plastic Screw Cap
Multiblock Composition
a) Air Rinsing turret with 50 pincers
b) Net Weight TUBE Filler with 56 valves
c) Mechanical Capper with 16 capping heads
Electronics:
The machine is equipped with:
On board hardware: Weightpack
On board software: Weightpack
PLC: Siemens / A&B / Omron
Operator control panel: uniOP
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Description
Specifically designed for the cosmetic and Pharmaceutical industries
with a sealed product tank, polished to Ra = 0.2 Micron
Magnetic fill nozzle without mechanical wear parts in the product flow
Servo Driven Capper heads that can provide:
-Orientation of the cap
-Torque control
-Control of the number of turns or partial turns
-Interchangeable heads for press-on caps
-Quick change size parts
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Semi-automatic filler / capper for perfumes and cosmetics products, EKO is a light and standard machine - 50% less expensive due to mass-production.
Extremely versatile, EKO is able to handle - according to the required version - the perfumes, the samples, the cosmetics liquids (shampoo, conditioner, shower gel, hair-dye, milk, suntan milk, make-up, deodorant, roll-on, etc) and the cosmetics creams (jars, mascara).
Full range of closures : press-fit inserts and plugs, crimped pumps, screw-on pumps with torque control, clip-on or screw-on dispenser pumps (with torque control and dispenser orientation if required), press-fit actuators, flip-top caps, clip-on and screw-on caps, push-fit overcaps, opercule discs and overcaps of cosmetics creams jars, wipers and brushes for mascara.
Changeovers are quick, simple and with no tools.
Available options : dust remover ; tank for perfume or pressurized tank for cosmetics ; filling of nail varnish with ball feeding, brushes and screw-on caps deposit and explosionproof version ; UNIT machine on conveyor for additional operations (press-fitting, screw-capping) ; depucker.
EKO is particularly suited for small production runs and frequent format changeovers.
Record delivery time : 15 days to 1 month in standard version.
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From bottled water to antifreeze, juice to household products, pharmaceutical to dairy products, Fogg rotary filling systems have proven superior in applications throughout the world. We'll engineer your system to meet your specific production requirements - contoured stainless steel filler bowls up to 9 ft diameter, 90 filling valves, integrated rinser and/or capping systems, machine guarding with HEPA filtration. You can rely on Fogg transfer technology for smooth container handling.
Fogg offers Gravity and Pressure Gravity filling with speeds and neck handling technology to assure optimum production rates. There are Tribloc rinser, filler and capper configurations with enclosure options available.
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FILLING AND CAPPING MACHINE MODEL FC7-300
This model is an automatic compact MONOBLOCK with a small footprint to accommodate our costumers that have limited floor space. It has been designed for having the monoblock features in a reduced room.
The standard machine includes:
- Container feeding and discharge by conveyor or tray.
- 16 station (or 32 for double indexing) star wheel designed to handle the bottles.
- Automatic filling system.
- Automatic closures feeding and placing onto bottle.
- Automatic capping station.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with adjustable speed.
- Electrical plant with control panel provided of display for messages and suitable controls.
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Fogg's F4 Series of rotary filling systems combine the latest technology with legendary Fogg performance. They are Fogg's most economical choice for filling. The F4 Series is best at accommodating low to moderate filling requirements ranging from 0-330 bottles per minute with a 12 oz. bottle.
- Up to 36 filling valves
- Integrated guarding with optional upgrades of 2nd tier and HEPA guarding
- Highly polished stainless steel construction
- Concave base with 2 drain ports
- Rotary Rinser, Capper, Filler configurations available
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FEATURES OF FILLING’ S ENVIRONMENT: Extended Shelf Life (ESL)
- Decontamination treatment of primary packaging by hydrogen peroxide and dry steam with electronically controlled valves .
- Minimum log reduction for the containers/caps decontamination : log 4 according to VDMA 2002/6.
- Product contact surfaces executed in AISI 316 L
- ESL Filling Environment controlled by Air Laminar Flow obtained through HEPA ceiling filters in Ambient Class 100.
- Filling operations performed with high hygienic standards.
- Cleanability and and drainability for CIP/SIP operations assured by an Ultra-Clean design.
- ESL protections specifically designed to prevent dead zones or microorganisms harborage.
MAIN MACHINE FEATURES :
- Active Starwheel for atomization of Hydrogen Peroxide
The introduction of atomized Peroxide is performed in the infeed starwheel. The atomizer system is equipped with valves with electronic controls
- Rotary Steaming-Rinsing Turret
In the turret, the bottles are inverted and the inner surface of the bottles is sprayed with low pressure dry steam in order to assure the correct activation and removal of hydrogen peroxide, effectively performed on the whole container.
- Ultra Clean Rotary Net Weight Filler
Machine base frame executed in stainless steel AISI 304, additionally sealed against possible infiltrating liquids.
Liquid collecting tray and protective safety covers following CEE norms
The filler tanks executed in stainless steel AISI-316L, the outside surface with satin finish, and the inside of the tank polished to a mirror finish (0.2 micron).
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FS 2500
The ILPRA Fill Seal 2500 is a filling/sealing machine equipped with a turntable, conceived to meet the market request of a machine for automatic filling and packaging of liquid and doughy products at a price that even the manufacturer that has to start with a limited pruduction can afford.
It is particularly suitable for a small and medium productions, it is entirely made of stainless steel and anodized aluminium. All the main drive is mechanical, thus granting an high precision in working and a remarkable easiness of use and maintenance.
The functions of the machine are mechanically controlled by a cam system and a microprocessor that enables the machine to perform all the operations with the higest precision.
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The F800 series of high speed volumetric filling and closing machines, thanks to its constructive modular design, can handle all types of plastic and glass bottles, in any shape, and all the closures typical of the pharmaceutical industry.
The F800 series of high speed volumetric fillers and cappers has been conceived to reach an output speed of up to 450 pcs/min with up to 24 filling heads and 10 closing heads. The dosing volume can be set up to 1000 ml.
F870 and F873, which can perform two operations in monobloc, can handle all types of plastic and glass bottles, in any shape, and all the closures typical of the pharmaceutical industry. CIP-SIP systems are available for this series.
MAIN CHARACTERISTICS
- ideal for large batch production
- constructive modularity
- easy size change-over
- servo-driven filling-capping heads and torque control
- CIP/SIP systems of the filling circuits
- AISI 304 and AISI 316L st. st, or ceramic for the parts in contact with the product
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Operation
Filling and Closing of pre-manufactured cups/pots with sealing- and/or Snap-on-lid. Highest Flexibility at very short format change over times.
Products
Very liquid to pasty products in cups/pots. With special fillers, also bulk solids are possible.
Design
Model in balcony design. All drives are at the back side of the machine frame. All movements are linked by rotating shafts to the production units. Extreme compact and almost format free cup/pot magazine and denesting. Magazine accessibility without any platforms or steps even for small persons.
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Technical DetailsNominal working width [mm] 480
Nominal draw-off length [mm] 120
Max. drawing depth [mm] 40
Max. reel diameters:
Bottom material [mm] 1.200
Lid material [mm] 400
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Rychiger takes extreme care to meet the high standards required of baby food production machines. The modular machine concept with its hygienic design can be precisely configured to your unique product and material specifications.
The most important characteristics of our dedicated baby food machines are safe and clean product handling, quick format changeover, production reliability, easy cleanability and highest efficiency.
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
Baby food packaging sealed on a Rychiger filling & sealing machine meets the highest demands for extended shelf life, seal integrity, easy peelability and consumer convenience.
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FS 6000
The FILL SEAL 6000 TRONIC is a filling/sealing machine with an 8-station rotary table. It is completely automatic and conceived to package a wide range of liquid and doughy products (such as yogurt, sauces, jams, etc…)
In spite of its compactness, this machine can package 2 cups per cycle thus satisfying both medium and high production requirements (up to 6000 pieces per hour).
The machine can run containers made of several materials such as PP, PET, APET, aluminium, couplet cardboard.
Strongly versatile, the FS 6000 is available in two versions: the STANDARD version that seals pre-cut lids and the FILM version that seals and cuts film coming from a reel.
The cutting edge technology of this model puts it at the top range of our products.
- The totally mechanical main motions grant a quick and precise working cycle and reduce the maintenance operations a lot.
- The exclusive TRONIC filling system assures high precision in filling thanks to the electronic control of the two volumetric fillers.
- A Mitsubishi PLC together with a friendly use control panel allows setting all mechanical functions of the machine.
- The noble materials (stainless steel and anodized aluminum) the machine is constructed of, together with IP 65 protection class, CIP facilities (option), industrial design make the sanitization operations simple and grant the max. hygiene of the machine.
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Easy peelable packaging is beginning to increase its share in the market for long shelf life products, originally dominated by the tin can. Consequently, Rychiger’s innovative machine concepts take into consideration packaging requirements such as a good barrier against oxygen, moisture and light, puncture resistance, color printed multi-layer lidding material, modern container shapes and consumer friendly functionality.
Important features for producers of peelable sterilised packaging are our:
Flexible and market proven machine technology
Safe & clean product handling
Quick format changeover
Production reliability
Easy cleanability
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
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Tube Filling Machines TFS 80-1/-2
Smooth, efficient and trouble-free loading of empty tubes into the filling machine and the discharge of filled and closed tubes from the filler into the downstream cartoner at output rates between 100 and 180 tubes / min. is guaranteed by innovative tube conveying systems.
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