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The standard automatic tube filler
The Unipac U 2060 is a 8-station modular and innovative automatic tube filler with a compact and robust design for versatile batch production of semi solids, mainly used for small and medium sized production volumes. The 2060 offers fast change over times which allow an easy and efficient product change. It is easy to clean and will run all sizes and styles of tubes in aluminum, polyethylene or laminate.
Features
- Modular tube loading systems
- Fast change over of contact parts
- Technically advanced folding and sealing groups
- Easy-to replace upper head
- Quick size change over
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IWK´s tube filling machine program offers round table and diagonal track machines. As the renowned market leader in the field IWK Verpackungstechnik supplies the appropriate scope of packaging systems from standard machines to custom tailored complex packaging solutions. Direct, compact combinations with downstream IWK cartoning machines make for an efficient production.
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NM 5002S
Modern technique combined with Norden´s long experience has made it possible to build one of the fastest tube filling line in the world.
The NM 5002S is a five head filler with a maximum output of 500 tubes per minute and is suitable for handling of plastic and laminated tubes with diameters ranging from 19 to 38 mm.
Two robots synchronised with each other feed the tubes to the machine. Several functions in the tube filler are servo driven, such as the main drive, the tube transport system, the filling pumps, the lift at filling, etc. The machine is prepred for two or three colour co-exstrusion filling.
The transfer of the filled tubes from the NM 5002S to the cartoner NP 5002S is made by a servo driven pick and place unit taking five tubes at a time by the cap first. The servo driven main motors of the two machines are synchronised by an "eletric shaft".
Production capacity: 500 tpm
Filling volume: 1-200 ml
Tube length: 50-200 mm
Tube diameter: 19-38 mm
Design-A-Seal®: Available as option
Infeed system: Robot
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NM 902
The Nordenmatic 902 is a compact tube filling machine for production outputs of up to 100 tubes per minute. The machine is in robust design with the indexing gear in closed oil bath casting and all vital functions mechanically.
More features on NM 902:
28 tube holder links as standard. Assures easy installation of options, such as combination beam, multi colour ...
Production speed of 100 tubes per minute depending on the tubes size and type of product. The machine is designed for a mechanical speed of 110 indexing per minute.
Prepared for immediate or future servo driven pump system.
Easy to clean machine table with a stainless steel sheet protecting the mechanical drive system below the table.
Improved design of the servo driven lift at filling function (option).
All pneumatic controls are easily accessible without stopping the machine.
Norden EasyWare based on ELAU electrical control system with separate touch screen operator panel.
Production capacity: 100 tpm
Filling volume: 1-300 ml
Tube length(std): 50-250 mm
Tube diameter:10-50 mm
Design-A-Seal® and Scoop Seal®: Available as option
Infeed system: Robot, store magazine, hopper infeed or cassette
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NM 602
Nordenmatic 602 is very cost effective filler providing many features as standard. The design of the machine is ergonomic and easy to handle and maintain for operators.
NM 602 can be equipped with two-colour co-extrusion filling, Design-A-Seal® , Scoop Seal® And Euroslot, which means that the filler is very flexible, and therefore suitable for different product segments. The filling accuracy is excellent compared to competitors tube fillers in this speed range.
NM 602 can be equipped with all Norden tube feeding systems except Norden robot feeder.
Production capacity: 60 tpm
Filling volume:1-300 ml
Tube length(std):50-250 mm
Tube diameter:10-50 mm (PE), 10-50 mm (AL)
Design-A-Seal ®and Scoop Seal®: Available as option
Infeed system: Hopper infeed, store magazine NSM 180 or cassette
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Automatic tube filling and closing machine for metal, plastic, polyfoil and laminate tubes with cassette infeed system.
Designed and constructed according to the highest technological standards to guarantee the maximum productivity and quality.
Designed according to G.M.P. standards and therefore suitable for sterile rooms and laminar flows.
Fast size changeover without tools.
Mechanical dose adjustment or servo motor drived (upon request).
The type of filling nozzle supplied depends on the product to be filled : available nozzle types are shut-off and blow-off for an easy cleaning. Cut-off, combination of blow-off and cut-off or valve-nozzle.
Tube Bottom-up filling . A mechanical lifting mechanism or run by a servo motor (upon request) controls the lifting and descending of the tube according to the fill product characteristics.
Excellent access for cleaning and maintenance.
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Semiautomatic tube filler for pharmaceutical, cosmetic, chemical and foodstuff products.
Output:
Up to 30 tubes/minute for aluminium, laminate, polythene and polyfoil tubes, depending on product viscosity, filling volume and operator ability in the manual feeding and orientation of the empty tubes.
The dosing unit can be positioned outside the machine frame by turning the hinged support 90° and, using the foot pedal, can fill jars, bottles and various containers.
Closing unit for aluminium tubes performing both normal and double fold – fold finishing smooth or knurled.
Hot jaws or hot air sealing unit for polythene or laminate and polyfoil tubes. Seal finishing smooth or knurled.
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AUTOMATIC TUBE FILLER MOD. CD150/CD180
Automatic tube filler for pharmaceutical, cosmetic, chemical and foodstuff products.
Output:
CD150: up to 150 tubes/minute CD180: up to 180 tubes/minutefor aluminium, laminate, polythene and polyfoil tubes, depending on product viscosity and filling volume Electrical controls by PLC. Colour touch screen operator interface. CD150: fixed dosing nozzle with tube lifting during filling. CD180: adopting servo motor technology Closing unit for aluminium tubes performing both normal, double and saddle fold fold finishing smooth or knurled. Hot jaws or hot air sealing unit for polythene or laminate and polyfoil tubes. Seal finishing smooth or knurled.
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The tube for stacked crisps, biscuits or crackers is an attractive packaging option for all manufacturers wanting to differentiate their product from the masses at the point of sale. The tube offers ideal opportunities to present your product optimally to the market. The tube’s shape can be chosen individually. The product is perfectly protected and the tube comes with a resealable lid.
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DIGICAT 100 Buried Service Locator
The DIGICAT 100 can be used to find live (energised) power cables, trace buried metal services which reradiate signals. The highly visible digital LED display makes a swift service location possible.
DIGICAT 200 Buried Service Locator
In addition to the well proven functions of the DIGICAT 100 the DIGICAT 200 offers a one stop depth estimation. In co-operation
with the DIGITEX 8/33 (operating in the 33kHz mode) the real depth and location of all services can be found. Available in two display formats, offering depth estimation to 3m or 10ft and an accuracy of approx. ± 10%.
DIGICAT 200 GIS Buried Service Locator
The DIGICAT200 GIS offers all the functions of the DIGICAT 200 with additional wireless connectivity. Compatible with a wide range of field proven hardware platforms and combined with simple interfacing with a variety of industry standard GIS software.
The DIGICAT 200 GIS is an ideal solution for systems integrators seeking to integrate buried service locating with GIS and survey mapping processes, using industry standard wireless connectivity. The advanced data output format provides system integrators with the opportunity to further develop innovative data capture and operational management solutions to meet new market opportunities.
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As with our magnetic locators, Schonstedt pipe & cable locators are designed to withstand the rigors of daily on-site usage and a wide range of environmental conditions. Our “P&C” line is quickly becoming the professional's choice for locating pipe and cable, but you don't have to be a pro to use these instruments. So even if you only have an occasional need to find pipe and cable underground, keep a Schonstedt in your kit.
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Location And Inspection
* The RIDGID SeeSnake® is rugged and maneuverable.
* The NaviTrack II and the NaviTrack Scout are the easiest to learn and use. Ideal for those primarily locating sondes.
* SeekTech provides confident locating of utility lines.
* Best-built, best-backed cameras and locators on the market.
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Minisonic ISD detects the changes of products in a pipeline by measuring the speed of sound. The speed of sound is a precise specification of the product and has a correlation to density or concentration.
Minisonic ISD is also a detector of the passage of pigs and spheres in a pipeline by the analysis of the acoustic signal.
The measurement of the speed of sound depends on the temperature and pressure conditions, so it is necessary to use a numeric corrector to obtain the real measurements.
The Minisonic ISD is available in a standard or explosion proof model.
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The Evolutis range enables the video inspection of pipes that are 55 to 1200 mm in diameter.
Available in a portable version, the system is compact, evolutionary and uses the same camera tractor installations as the "equipped van" version.
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HYDROZOOM equipment is intended to carry out a quick visual inspection of pipe work from a manhole.
It consists of a console with screen connected by a cable to a camera module.
The camera integrates a zoom feature and power LED lighting enabling the general condition of the networks to be quickly assessed.
. Pipe inspection Ø 100 à 1000 mm, from manholes
. Camera with optical zoom X 18
. Cable length 15 meters max.
. LED light
. Integrated batteries 12 V DC
. Photo and video memory card recorder
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3D PIPE DIGITAL VISION
Digital video recording of the entire pipe
3D navigation and pipe unfolded view on computer
Pipe Ø 150 to 600 mm
ADVANTAGES
Report and inspection analysis in the vehicle or at the office
Compatible with our inspection report software HYDROSCAN (EN 13508-2 standard)
Strongly built (axial camera)
Full pipe video recording in one examination
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HYDROVIDEO has designed two reliable, portable systems that are completely autonomous for inspecting small diameter pipes
(HV mini and ball camera).
These systems are either intended for the connections of sewage networks or industrial pipes.
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Mini range
HYDROVIDEO has designed two reliable, portable systems that are completely autonomous for inspecting small diameter pipes
(HV mini and ball camera).
These systems are either intended for the connections of sewage networks or industrial pipes.
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CT water tube type steam generators are the result of over 40 years experience of BONO ENERGIA in the industrial, petrochemical and power generation applications.
Engineered using the most advanced CAD systems, these generators guarantee the highest operating features, thanks to BONO's experience in heat transfer, welding technology and pressure vessel calculations. The production, carried out in Peschiera Borromeo facilities, is based on ISO 9001-2000 quality standards, with inspection plans for material, production process and final test.
CT series water tube steam generators represent a modern concept of "D" shaped desing, having two overmounted drums, expanded vertical tubes and full water walls type furnace. The water circulation inside the boiler is of the natural type.
The burner is housed inside the front water wall by means of properly shaped water tubes.
CONVENTIONAL FIRED WATER TUBES BOILERS (1,000 units world-wide installed)
Model
Clajtub CTD-S / Clajtub CTD
Configuration
Package / Site erected
Medium
Saturated and Superheated steam
Steam production
8 to 150 t/h
Design pressure
up to 80 bar
Steam temperature
300°C - 480°C
Thermal efficiency
up to 94%
Type of fuel
Natural Gas, Fuel Oil, Refinery gas, Lean gas, Reach gas, Coke Oven Gas, Process gas
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Controlled circulation, water tube boilers suitable for the production of hot water, and three gas passes.
They are realized both in vertical and horizontal version. They have elevated efficiencies (>91%) and are tested for pressures up to 36 bar and, for there dimensions, can be installed in reduced spaces.
They produce hot water in only five minutes and have minimum heat dispersions towards the atmosphere which guarantees a higher global efficiency in comparison with a traditional fire tube boiler NPR. Capacity from 116 to 10.000 kW.
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Model UNIBIN
The arrangement of the generator with respect to its position has been given the greatest importance in the design logic:
the left or right combustion chamber and the three different installation levels allow the designer to give attention to the particulars of the manual loading zone, even if today it is prohibited by the Italian norns.
The same inspection gate can be located on the side or on the front of the boiler as is necessary; with the smoke, leaving the generator, has three different solutions:
an underground passage, direct to the ventilator or else a vertical part of the generator and, or request, this can also act as a pre heater for the air thanks to the air space for the cooling of the smoke.
automatic grid with an Archimedes' screw can be combined with the same boiler, for chips or wet sawdust:
cleary, in this case , not only the internal oven must be modified, but also the ash discharge, which can be changed from manual to automatic with a transversal screw conveyor.
The cleaning of the generator is of great importance, not only to guarantee thermal exchange and thus efficiency , but also to keep the maintenance cost to a minimum.
The bundle of convection tubes is subvertical: special fireproofed septa delimit any smoke detours, decreasing easy drags in horizontal route boilers.
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Model UNIBIN S
SUPERHEATED WATER GENERATOR MAX 5 bar,
COMPLETELY WATER FILLED, WITH SEPARATE EXPANSION VESSEL
DESIGN CONCEPT AS FOR "UNIBIN" SERIES
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Model COMPACT
This series is composed of 2 different models: The first is a low-grade fuel generator for the energy reconversion of processing scrap which can be installed in two different ways:
using the traditional method with fore-oven set into the ground with manual loading and fuel insuflation systems and the possibility of pilot or primari burner. This solution is suitable for primary processing industies in Afdrican or Asian countries.
The second method involves the positioning of the generator over a base which acts as a container for the internal oven, where the automatic grille of the fuel loading and ash removal systems is housed.
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Scotch Marine (Fire Tube) Boilers
Available in Dryback or Wetback, steam or hot water versions, 15 - 800 hp, pressures to 300 psig, two-pass to four-pass designs. 81% minimum efficiency. Davited rear doors. Minimum maintenance with rugged construction for extra-long life. UL listed boiler/burner package for firing gas, oil and combination gas/oil. Factory tested and checked for optimum operating efficiency.
Scotch Marine Dryback Boilers:
Series 200
15-800 HP, 15-300 psi Steam, 30-160 psi Hot Water, Pressure to 300 psig
Two and three-pass dry back scotch marine boiler. Two pass design eliminates refractory baffles between flue gas passes. Minimum maintenance with rugged construction for extra-long life. Efficiencies allow for burning number 5 and number 6 oil with complete combustion with low heat release.
Series 300
15-800 HP, 15-300 psi Steam, 30-160 psi Hot Water
Two and three-pass dry back scotch marine boiler. Rear smoke box includes slip-on stack connector and features hinged and davited rear doors.
LPE Series
20-100 HP, 670 to 3,348 MBTU/HR. 15 psi Steam, 30 psi Water (60 psi Water Optional)
Modified three pass scotch marine fire tube boiler. Designed for minimal clearances where installation and floor space are the challenge. Durable features start with the thickest vessel shell in its class, along with large furnace volume for ultimate combustion efficiency.
Scotch Marine Wetback Boilers:
Series 400
30-1,800 HP, Steam or Hot Water, Pressures to 300 psig.
Three-pass wetback scotch marine boiler. Fuel efficiencies exceed most four-pass designs. No large refractory rear door, allows one technician easy access to tubes. Front doors can be opened without removing burner components or controls.
Series 500
30 to 2,000 HP, Steam or Hot Water, Pressure to 250 psig. Available with LOW NOx.
Four pass wetback scotch marine boiler designed for optimum fuel efficiency. No heavy refractory back doors or baffles to replace or maintain resulting in thousands in savings over the life of the boiler. The Series 500 wetback has independent tube sheets with uniform temperatures eliminating premature tube failure and cracks in the tube sheet.
Ohio Special
100-225 HP, 3,347 to 6,695 MBTU/HR.
Three Pass Wet Back Design Scotch Marine Boiler. Extra large furnace for low heat release.
LPW Series
30-125 HP, 30 psi Water, (60 psi Water Optional)
Modified three-pass scotch marine fire tube boiler. Designed for minimal clearances where installation and floor space are the challenge. Durable features start with the thickest vessel shell in its class, along with large furnace volume for ultimate combustion efficiency.
Euro Series
100-400 BHP, Steam 15 - 150 psi, Hot Water 30 psi
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STEAM-MATIC SM boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 10.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SM boilers are reliable: severe quality controls during all productive cycle, hydraulic and fire workshop tests before shipment, easy installation and maintenance represent, together with the proved quality of BONO ENERGIA SPA boilers design, the best guarantee for a very long service life.
STEAM-MATIC SM boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SM boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SM boilers can satisfy steam needs from 1 to 5 t/h.
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The three-pass wetback Yorkshireman range is ideally suited to heavy workloads. Add to this the latest combustion technology and control equipment and you'll achieve impressively low running costs and emissions.
Each boiler is individually tailored to your specific needs and manufactured from start to finish in our own factory. All fittings are mounted in the factory to make installation on site quick and easy.
The boiler can incorporate any make of burner to suit a wide range of gaseous or liquid fuels in single, dual or tri-fuel combinations.
Thermal efficiency (based on NCV) in excess of 90% (94% with the optional economiser unit).
External surfaces are heavily insulated and finished in tough, Aluzinc cladding.
Smoke boxes employ the latest ceramic fibre technology offering significantly less heat loss than traditional refractory.
The Yorkshireman range has larger heating surfaces and steam space than comparable boilers, meaning desirable low heat transfer rates, Low NOX emissions, easily achievable outputs, and quality dry steam throughout the firing range.
A wide range of accessories are available to further enhance the boiler; contact us for more details.
Outputs to 10MW (15,900 kg/hr) and operating pressures to 20 bar(g) available.
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Byworth manufacture fire tube steam boilers in two ranges. The Yorkshireman and Yorkshireman2 ranges are highly fuel efficient three pass wetback steam boilers, available in outputs between 1000 and 18000 kgs per hour and working pressures from 100 to 300 psig (7 to 20 barg). The Yorkshireman2 achieves exceptional efficiency levels by the inclusion of unique XiD fire tubes. These increase the heat transfer from the tube passes by over 80% which in turn leads to overall efficiency of the boiler of around 93%. This is without the incorporation of a flue gas economiser. The Yorkshireman range is highly suited to arduous workloads and is extremely robust.
The MX range of fire tube boilers covers 250 to 5000 kgs per hour and is suitable for lighter workloads.
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