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FS 2500
The ILPRA Fill Seal 2500 is a filling/sealing machine equipped with a turntable, conceived to meet the market request of a machine for automatic filling and packaging of liquid and doughy products at a price that even the manufacturer that has to start with a limited pruduction can afford.
It is particularly suitable for a small and medium productions, it is entirely made of stainless steel and anodized aluminium. All the main drive is mechanical, thus granting an high precision in working and a remarkable easiness of use and maintenance.
The functions of the machine are mechanically controlled by a cam system and a microprocessor that enables the machine to perform all the operations with the higest precision.
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Operation
Filling and Closing of pre-manufactured cups/pots with sealing- and/or Snap-on-lid. Highest Flexibility at very short format change over times.
Products
Very liquid to pasty products in cups/pots. With special fillers, also bulk solids are possible.
Design
Model in balcony design. All drives are at the back side of the machine frame. All movements are linked by rotating shafts to the production units. Extreme compact and almost format free cup/pot magazine and denesting. Magazine accessibility without any platforms or steps even for small persons.
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Technical DetailsNominal working width [mm] 480
Nominal draw-off length [mm] 120
Max. drawing depth [mm] 40
Max. reel diameters:
Bottom material [mm] 1.200
Lid material [mm] 400
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Rychiger takes extreme care to meet the high standards required of baby food production machines. The modular machine concept with its hygienic design can be precisely configured to your unique product and material specifications.
The most important characteristics of our dedicated baby food machines are safe and clean product handling, quick format changeover, production reliability, easy cleanability and highest efficiency.
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
Baby food packaging sealed on a Rychiger filling & sealing machine meets the highest demands for extended shelf life, seal integrity, easy peelability and consumer convenience.
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FS 6000
The FILL SEAL 6000 TRONIC is a filling/sealing machine with an 8-station rotary table. It is completely automatic and conceived to package a wide range of liquid and doughy products (such as yogurt, sauces, jams, etc…)
In spite of its compactness, this machine can package 2 cups per cycle thus satisfying both medium and high production requirements (up to 6000 pieces per hour).
The machine can run containers made of several materials such as PP, PET, APET, aluminium, couplet cardboard.
Strongly versatile, the FS 6000 is available in two versions: the STANDARD version that seals pre-cut lids and the FILM version that seals and cuts film coming from a reel.
The cutting edge technology of this model puts it at the top range of our products.
- The totally mechanical main motions grant a quick and precise working cycle and reduce the maintenance operations a lot.
- The exclusive TRONIC filling system assures high precision in filling thanks to the electronic control of the two volumetric fillers.
- A Mitsubishi PLC together with a friendly use control panel allows setting all mechanical functions of the machine.
- The noble materials (stainless steel and anodized aluminum) the machine is constructed of, together with IP 65 protection class, CIP facilities (option), industrial design make the sanitization operations simple and grant the max. hygiene of the machine.
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Easy peelable packaging is beginning to increase its share in the market for long shelf life products, originally dominated by the tin can. Consequently, Rychiger’s innovative machine concepts take into consideration packaging requirements such as a good barrier against oxygen, moisture and light, puncture resistance, color printed multi-layer lidding material, modern container shapes and consumer friendly functionality.
Important features for producers of peelable sterilised packaging are our:
Flexible and market proven machine technology
Safe & clean product handling
Quick format changeover
Production reliability
Easy cleanability
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
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Tube Filling Machines TFS 80-1/-2
Smooth, efficient and trouble-free loading of empty tubes into the filling machine and the discharge of filled and closed tubes from the filler into the downstream cartoner at output rates between 100 and 180 tubes / min. is guaranteed by innovative tube conveying systems.
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Scope of use
For packing into cups such products as: cream, yogurt, cheese, butter, jam, honey, pate, salad etc. It is possible to pack different combinations of products (at two different products or the ones with compound consistency) e.g. instant soups with noodles, goulash with pieces of meet, yogurts with pieces of fruit. The packed products can have the temperature up to 75° C. The cups or other containers of various shapes and dimensions can be locked with caps made of aluminium thermally sealable foil or latch caps made of plastics.
Working principle
Cups are fed from a drum, placed in seats and moved further to the so-called packing round carousel. Process of filling the appropriate number of products is carried out with the use of cylindrical volume batcher or with the use of the selected set of batchers, depending on the kind of the packed product. Than the cap is put onto the cup and heated by a head. Date printer prints the date or short trade information on the cap surface. Ready packages are fed to receiving conveyor.
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The machine for the volume filling of cups type APK
Automatic filling machine APK is appointed for volumetric filling of liquids and pasts (fluids, jams, honey, diary products, spreads, pasty, mayonnaise salad) – foodstuffs and non-foodstuffs character.
The machine is mechano-pneumatic and it is made of stainless steel. The control system SIEMENS is used and all pneumatic components are from FESTO. As a packing material can be used paper, plastic and aluminium foil. Lids are welding, impressing or covering. The machine may be adapted for various forms of covers and for filling of several components to one cover.
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FILL-LOCK 15
Automatic filling and sealing machine for injected unit-dose strips, suitable for pharmaceutical and cosmetics.
Formats: from 0.25 to 10ml.
Max production rate: 4.500 unit-doses /hour.
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innova 10-20K
High rate filling and sealing machine for injected unit-dose strips, for aseptic environments.
Formats: from 0,25 to 5ml
Max production rate: 10.000 – 20.000 unit-doses /hour.
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innova 30K
High rate filling and sealing machine for injected unit-dose strips, for aseptic environments.
Formats: from 0,25 to 2ml
Max production rate: 30.000 unit-doses /hour
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Automatic tube filling and closing machine for metal, plastic, polyfoil and laminate tubes with cassette infeed system.
Designed and constructed according to the highest technological standards to guarantee the maximum productivity and quality.
Designed according to G.M.P. standards and therefore suitable for sterile rooms and laminar flows.
Fast size changeover without tools.
Mechanical dose adjustment or servo motor drived (upon request).
The type of filling nozzle supplied depends on the product to be filled : available nozzle types are shut-off and blow-off for an easy cleaning. Cut-off, combination of blow-off and cut-off or valve-nozzle.
Tube Bottom-up filling . A mechanical lifting mechanism or run by a servo motor (upon request) controls the lifting and descending of the tube according to the fill product characteristics.
Excellent access for cleaning and maintenance.
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AUTOMATIC TUBE FILLER MOD. CD150/CD180
Automatic tube filler for pharmaceutical, cosmetic, chemical and foodstuff products.
Output:
CD150: up to 150 tubes/minute CD180: up to 180 tubes/minutefor aluminium, laminate, polythene and polyfoil tubes, depending on product viscosity and filling volume Electrical controls by PLC. Colour touch screen operator interface. CD150: fixed dosing nozzle with tube lifting during filling. CD180: adopting servo motor technology Closing unit for aluminium tubes performing both normal, double and saddle fold fold finishing smooth or knurled. Hot jaws or hot air sealing unit for polythene or laminate and polyfoil tubes. Seal finishing smooth or knurled.
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Semiautomatic tube filler for pharmaceutical, cosmetic, chemical and foodstuff products.
Output:
Up to 30 tubes/minute for aluminium, laminate, polythene and polyfoil tubes, depending on product viscosity, filling volume and operator ability in the manual feeding and orientation of the empty tubes.
The dosing unit can be positioned outside the machine frame by turning the hinged support 90° and, using the foot pedal, can fill jars, bottles and various containers.
Closing unit for aluminium tubes performing both normal and double fold – fold finishing smooth or knurled.
Hot jaws or hot air sealing unit for polythene or laminate and polyfoil tubes. Seal finishing smooth or knurled.
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LaserStar 8000 Series welding systems are fast, efficient, portable, Nd:YAG pulse laser systems with fiber optic attachment for high-speed welding applications. Ideal for non-contact welding processes which join two similar or certain dissimilar metals together. LaserStar welding systems can produce both spot welds (single pulse) and seam welds (multi-pulse overlapping spots), including hermetically sound seams.
The 8000 Series offers users the ability to easily integrate the fiber optic beam delivery into high-speed assembly operations and/or motion systems to minimize or eliminate human contact with component parts.
Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, silver, and platinum), etc. Typical applications include:
• Implantable Medical Devices
• Computer and Disk Drive Components
• Medical Components and Devices
• Automotive and Aerospace Electronics
• Microelectronic Assemblies
• Batteries (Seam and Tab Welds)
• Sensors and Controls
• Jewelry Chain Welding
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LaserStar Advanced Workstations
The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology.
Operators can benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize potential hazards of heat damage. The resulting weld is considerably stronger than a traditional bonded joint.
Benchtop and pedestal platforms offer “space-saving” versatility while incorporating a state-of-the-art compact cooling system. The result - a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber.
7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while offering up to an industry leading three year warranty.
Custom configurations are available upon request.L
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LaserStar Technologies offers a wide range of standard and custom welding workstations to meet a variety of precision spot and seam laser welding applications.
Multi-purpose workstations are Class 1 enclosures that easily integrate with a variety of laser processing technologies and motion systems. Features include multi-axis motion devices, custom process controls, vision system alignment and inspection, atmospheric control, while offering the speed, reliability and flexibility required for meeting stringent quality control and process certification standards.
As a turnkey solution provider, LaserStar’s Applications Specialists will evaluate your welding requirements, define the application goals and objectives, specify and verify the correct welding technology, and define a complete system configuration to accomplish the desired results.
• Spot and Seam Welding
• Class 1 Eyesafe Enclosure
• Nd:YAG and Fiber Compatible
• Stable, Ergonomic Platform
• High Speed Motion Solutions
• Space Saving Footprint
• Modular System Design
• Economical Design
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LaserStar Advanced Workstations
The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology.
Operators can benefit from pin-point accuracy, increase the range of assembly and repair applications and minimize potential hazards of heat damage. The resulting weld is considerably stronger than a traditional bonded joint.
Benchtop and pedestal platforms offer “space-saving” versatility while incorporating a state-of-the-art compact cooling system. The result - a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance. Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber.
7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while offering up to an industry leading three year warranty.
Custom configurations are available upon request.
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LW5A Laser Welder Features:
- 30 Micron Spot Diameter with Fiber Delivery
- Real-time Power Feedback
- Precise Laser Welder Energy Control
- Pulse Durations from 0.04ms
- Peak Power from 0.04 - 0.5 kW
- Exceptional Pulse-to-Pulse Power Stability
- Air cooled, Single phase
The LW5AM Micro laser welder is designed to meet the stringent demands of FDA Process certification and reliable long term performance for laser welding medical devices, implants, surgical tools and other small, delicate components. The laser welder features real time power feedback, 20-segment pulse shaping, IAD coated variable beam splitters. Laser welding accessories include "clear view" on-axis CCTV viewing with optical magnification up to x1000.
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Features:
- Precision Laser Welding Technology for Gold and Copper Alloys
- Real-time Power Feedback
- Pulse Shaping
- Single Phase Power
- CDRH and CE Approved
A new world of applications has just opened up for laser spot welding! Introducing the new LW2AG Green welding laser from Miyachi Unitek. the LW2AG is the world's first laser spot welding machine to feature cutting edge laser welding technology, which is specifically designed for applications with highly reflective materials such as copper, copper alloys, and gold.
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ML-2150A - ML-2050A - ML-2051A - ML-2052A
Powerful Air-Cooling Feature that eliminates Pipes for All Models.
Real-Time Power Feedback Control YAG Laser Welder
High-efficiency, high-quality welding
A highly efficient power supply has been developed that holds down high frequencies to protect the environment. Since single-phase 200/220/240 VAC ±10％ is used, power supply requirements are flexible, even when this device is used overseas.
Optical fiber delivery System
A maximum of three branches are possible including energy sharing and time sharing.
Improved rise speed and energy efficiency
The laser output startup time has been reduced to about 1/20th of that for previous models. Additionally, the pulse width can be set under 5 ms in units of 0.02 msfor short-time welding, which is five times the precision of previous models.
Pulse repetition rate
Welding and processing have a maximum repetition rate of 30 pps.
ML-2052A
A light condensing diameter of 40 m is achieved with the compact, highbrightness laser oscillator. This enables a welding spot diameter of 80 m for stainless steel.
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Performance and quality.
Compact laser source for spot welding
Laservall’s Kubo family for spot laser welders is based on the use of innovative solutions for precision welding applications.
Characterized by its compact and ergonomic design, the Kubo source is available with power levels from 20 to 100 W.
This power range and a simple advanced user interface make the Kubo family suitable for basic manual workstations and for integration into automatic welding systems.
Advanced Pulse Filling™ and Pulse Modeling - PWM technology, enabling the creation of specific laser pulse shapes for optimizing the quality, strength and physical appearance of welds;
the Fiber Optic Delivery System enabling extremely even distribution of the energy throughout the weld spot (Flat Top Beam Profile);
the Off-Line Feedback system for improved long term power stability.
Kubo’s OFF-LINE feedback feature enables the system to offset automatically any lamp degradation or optical misalignment.
This important feature ensures a stable output power throughout the life of the lamp, ensuring consistent performance and long lamp life.
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This laser with the characteristic to allow customers of moulist of the versatility. Thus, thanks to its telescopic arm equipped with binocular, you have the possibility of using it on small prints but also of large moulds. Its source developing 80 Joules, with the characteristic to weld all types of steel (ferrous and non-ferrous) and that until strong hardnesses.
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