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Application
In the high pressure circuits of hydraulic and lubricating oil systems.
Performance features
Protection
against wear: By means of ultra-fine filter elements that meet even
the highest demands regarding cleanliness classes and
dirt-holding capacity.
Protection against
malfunction: By means of permanent filtration in the off-line circuits
excellent cleanliness classes can be achieved.
Special design features
Cover: The cover can be opened without special auxiliary tools.
Because of the cover design the filter element can be
changed almost without losing any oil.
Flow control valve: Over the flow control valve the FNS off-line filters are
connected directly to the high pressure pipe. The surplus
volume (e. g. in circuits with fixed displacement pumps)
from the high-pressure circuit is cleaned by the ultra
fine filter element.
Dirt
retention valve: Ensures that dirt accumulated in the filter is removed
together with the element. Settled dirt cannot return
into the system.
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Off-line filtration is in many cases the only feasible principle to achieve the required system cleanliness in fluid power systems. Off-line or kidney loop filter units consist of a circulation pump coupled to an appropriately sized and selected oil filter. The oil is circulated through this external filter system independent from the existing or non existing flow in the main system.
The programme comprises small compact standard units as well as customised subsystems of variable sizes.
Off - Line filter BNF series
Interchangeable DIN filter elements
Low noise emissions
Easy installation
May also be used for filling and draining the reservoir
Compact dimensions and easy to install either on the tank top or side. DIN elements provide qualified system cleanliness.
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The DUO3 off-line oil filter increases the availability and reliability of hydraulic and lubricant oil systems. For optimum oil filtration performance, more often than not filtering takes place in off-line circuits, where the oil filter can operate 24 hours a day independently of the main system, avoiding any changes in pressure and flow.
Fields of application
Typical fields of application include hydraulic systems, lubricating systems, hydraulic presses, injection moulding machines and machine tools. When rebuilding a system we recommend installation of an off line oil filter.
Design
Its low noise level and compact size make the DUO3 ideal for use in many different machines and working environments. For uniform and good circulation and oil filtration, the DUO3 has been fitted with a low pressure pump from our QPM range. This pump has few moving parts and is designed to have a long service life and consume little power.
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CJC™ Fine Filters are offline oil filtration systems with integrated circulating pumps for off-line installation. The filters are recognized around the world as highly efficient purification systems for applications involving hydraulic oil, lubrication oil, gear oil, quenching oil, phosphate esters and more.
CJC™ Fine Filters are ideal for controlling oil contamination levels for particles, water and degradation products (oxidation resin/sludge, varnish).
The CJC™ Depth Filters have a filtration degree of 3 microns absolute and a very large dirt-holding capacity.
CJC™ Fine Filters deliver measurable customer benefits: lower operation and maintenance costs, increased productivity, and maximum lifetime for system components, in-line filters and oil.
The modular filter units are built and sized to specific customer requirements - whether the oil volume is 2 litres or 200,000 litres.
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Contaminated oil is drawn into the Parker Portable Purification System (PVS) by a vacuum of 25 In/Hg. The oil passes through the in-line low watt density heater where the oil is heated to an optimum temperature of 150° F (66°C).
The oil then enters the distillation column where it is exposed to the vacuum through the use of special dispersal elements. This increases the exposed surface area of the oil and converts the water to vapor form, which is then drawn through the condenser by the vacuum pump.
The water-free oil falls to the bottom of the column and is removed by a heavy duty lube oil pump. This pump forces the dry oil through a final particulate removal filter. Clean oil passes out of the unit, back to the reservoir — and into the system.
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CP capsules are designed and manufactured by Critical Process for small flow and encapsulated disposable cartridge requirements. CP capsules are offered in a wide range of pleated and depth medias and offered in four grades; general, food / beverage, electronic and pharmaceutical. Each Capsule has been designed to hold the maximum amount of filter media that can be completely and effectively utilized in a capsule. CP capsules lower the cost of filtration and reduce the need for high cost metallic housings. They are well suited for liquids and gas applications with the same attention to quality, traceability, validation and testing.
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The Series 6300 filter provides the reliability of Mott precision porous metal media in a compact inline configuration. The filter element is made up of seven porous cups, which substantially increases the area over traditional designs, and increases on-stream filter life. The filter surface area is 10 square inches.
Filter specifications.
Materials of construction: 316L stainless steel porous media, 316 stainless steel housing, seal material as specified.
Maximum operating pressure: 2000 psi.
Maximum differential pressure: 500 psi.
1/8" - 27 NPT inline inlet and outlet connections.
Filter area: 10 in2.
Filter element 100% leak tested to bubble point.
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Fuel Manager Style Filters
Baldwin Filters design incorporates a removable, all-metal, self-venting drain valve into the filters assembly for full compatibility with OE designs. All OE drain valves, sensors and bowls may be used with the Baldwin design.
The Baldwin Design
Baldwins design removed the OE raised Ckeys to allow universal fit on multiple OE fuel bases.
This makes filter installation easier as no alignment to the mounting head is necessary.
All primary filters are painted red, while all secondary filters are painted white. This color coding helps determine, at a glance, that the proper filter is being installed.
The metal drain valve adds versatility of use on both standard and marine applications.
Baldwins removable self-venting drain valve is standard on these filters; however, the filter can be used with the Baldwin drain or removed for use with the OE sensor or bowl.
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Headline Filters range of Disposable In-Line Filters consists of permanently welded housings with encapsulated filter elements. This makes them ideal for portable analysers and other analysis systems requiring a robust and easily replaceable filter. A choice of body materials makes them suitable for a wide range of chemical environments.
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High Pressure In-Line 4300 and 4400 Series Filter
These compact lightweight filters take up no more room than the piping itself. Excellent cool-down characteristics make it ideal for cryogenic applications. Stainless steel models have excellent fluid and gas compatibility, while anodized aluminum models with disposable microglass elements provide positive economical filtration.
Features
- Housing Materials: anodized aluminum, 303 and 17-4 stainless steel.
- Flow rates: 0-40 gpm (100 SSU oil) 1,750 SCFM at 3,000 psig (GN2)
- Pressures: 3,000 and 6,000 psi maximum operating.
- Temperatures: -320º to 800º F
- Port Sizes: 1/8” to 3/4” NPT male or female.
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Applications
Fine filter for diesel and gasoline
Advantages
Extensive range
OEM quality
Recommended by machine producers
Complete solutions with filter head
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Russell Finex in-line filters for both industrial and sanitary applications offer an effective solution to your filtration requirements. Our Self-Cleaning Russell Eco Filters® improve your product quality by removing oversize contamination. They also give consistently high flow rates with no operator control necessary.
Without the need for filter bags or cartridges and with significant reductions in wasted product over traditional filters, our range of self-cleaning in-line filters are both cost-effective and environmentally friendly, hence their name "Eco Filters".
Our range of filters are designed for ease of operation and maintenance. They are simple to dis-assemble and clean without tools, allowing for fast and efficient product line changeovers, therefore increasing productivity. The units fit neatly into existing production lines, providing considerable filtration capacity without requiring excessive space.
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In recent years, new cycles for the preparation of painting plastic components have been developed, leading to complete systems very similar to those used to paint other materials.
A feature of these systems is the aesthetic result necessary, which requires special attention for the filtering of the air.
The car industry has given a great boost to the development of the systems. On the one hand, the use of plastic bumpers, hoods and mudguards has made paint manufacturers develop formulations capable of respecting the car specifications and, on the other hand, has led systems engineers to find solutions with automatic cycles that can ensure quality as well as extremely high production.
PROS
- Excellent finish
- Constant results
- Low cost/piece
- Possibility of changing colour
CONS
- High investment cost
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Solvent-based liquid spray painting systems
Painting with liquid spray painting products offers a wide range of solutions, thanks to the countless cycles possible, the characteristics of the paint (solvent- or water-based, mono-component or bi-component etc.).
Pre-treatment is decided by the type of material and the state of the surface, associated with cycles of series application (typically application of bases/primers + enamels and/or final protective coat).
According to the piece, the anti-corrosion or aesthetic finish aspects are privileged.
In general, solvent-based painting products require simpler treatment cycles compared to water-soluble painting products. Continuous or cell plants can be distinguished, or static plants with floor conveyors.
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Painting with liquid spray painting products offers a wide range of solutions, thanks to the countless cycles possible, the characteristics of the paint (solvent- or water-based, mono-component or bi-component etc.).
Pre-treatment is decided by the type of material and the state of the surface, associated with cycles of series application (typically application of bases/primers + enamels and/or final protective coat).
According to the piece, the anti-corrosion or aesthetic finish aspects are privileged.
In general, solvent-based painting products require simpler treatment cycles compared to water-soluble painting products. Continuous or cell plants can be distinguished, or static plants with floor conveyors.
PROS
- Excellent finish
- Possibility of manual application on large sized pieces
- Possibility of frequent changes of colour even on automatic continuous systems
- Possibility of numerous engineering solutions
CONS
- The presence of skilled operators is essential for manual application, especially for high quality finishes
- Complex automation
- Irrecoverable overspray
- Emission of solvents and abatement systems required
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Product Name : Automatic Spraying Machine
Features
1) When requested, the motion sequences, machine structure and workpiece size can be varied as desired.
2) An electrostatic spray gun is available to save paint (option).
3) Normal daily production rate is 20,000 pieces (based on workpiece length 300mm).
4) Employs Mitsubishi p.l.c. All control components meet the standards. Maintenance is not restricted by special components, for added convenience.
5) The drying system features double safety protections. Various overload protections are provided, protecting the machine from dangers such as insufficient running speed of motor, poor heat dissipation, and excessive temperature.
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We can install painting lines and machines that can be considered between series systems and big machines, in that field where little workshops do not have the necessary know-how and where big firms cannot be competitive. Right to give an answer to this kind of request we have taken the advice of high professional and long experienced technicians so to put our daily qualities of fore-treatment together with the following wished painting system.
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Fully Automatic Spot and Full Coater and Curing System
This machine is a kind of high & new product integrating light, machinery and electricity with pneumatic. This machine can do full & Spot UV. Varnish on thick and thin paper at the speed of 6000 sheets per hour. Conventional varnish or water base varnish can also be use on this machine. This machine includes all recent technological solutions for easier use and to increase productively.
FULLY AUTO UV. SPOT & FULL COATING MACHINE
1. Fully automatic one machine for coating full and spot UV. Varnish on Paper and Board.
2. Totally Indigenous Machine suitable for India condition and operators.
3. High speed Maximum 6000 Sheets per hour with accurate registration on spot jobs and high gloss on full jobs.
4. Different type of Paper and Board can be coat.
5. Can abe used afor high gloss UV., water base and solvent base varnish and heat sela lacquer.
6. Machine is equipped with automatic cylinder On/Off by pneumatic control systems.
7. Convenient plate cylinder positioning for fast nylon plate change.
8. Suitable for both flexo plate and rubber balnket as coating media.
9. Precisely constructed wtih four Roller coating heads for spot and full sheet coating.
10. Powder removing device is optional.
11. Auto delivery unit is optional.
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