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The newcomer in the Ortlinghaus line of products for press drives is our hydraulically actuated form - fit linear motion lock, featuring electronic monitoring. This WORLD NOVELTY is used to lock the press ram regardless of it`s current position and can be integrated into the clutch itself. The activation of the linear motion lock can be implemented into the press control or can be activated by the machine operator from his panel. This easy to operate lock presents a maximum amount of safety for manual work within the area of the ram of presses and is regarded as a vital component for modern on the job safety.
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Actuation
Safety Locks are held open by hydraulic (100 bar min) or pneumatic (3,5 bar min) mean and clamp when pressure drops.
Direction of load
In most applications Safey Locks are mounted on a baseplate, so that the load causes a compressive force to the mounting surface. But if the application requires an upward absorption of the load, a flange for attachment is required as well as a special design of the Safety Lock housing regarding the tensile load.
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Hydraulic heavy load brake:
The Braking and Clamping Element with spring-loaded energy storage KBHS.
The KBHS series is a hydraulically operated heavy load brake featuring spring-loaded energy storage.
This function is based on the toggle lever principle. Pre-tensioned stress bolts provide holding force in case of pressure drop. Here the large-surface contact sections, which are equipped with a special brake lining, are pressed directly onto the free surfaces of the section rail.
At a hydraulic opening pressure of 150bar a holding power of up to 40,0000N is achieved.
The KBHS series features a compact design and is suitable from sizes 35 to 125.
The KBHS series is designed for braking and clamping on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section
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PClamp clamps and brakes rod loads safely amd quickly. It can be adapted to standard systems such as pneumatic cylinders from leading manufactures (e.g. SMC, Festo= or to individual solutions. Rotatory clamping can also be achieved with PClamp. Certified systems from Employer's Liability Insurance Association can be realised.
Area of application:
Linear rails and guide ways
Clamping of linear axis
Swivel tables
Rotary tables
Spindles, feeders
Rod, piston, spindle clamping
Elevating devices
Hydraulic presses
Hydraulic lifts and elevating tables
Safety catches
Blocking systems
High-lifting devices
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Nexen's RBR-series rail brakes are ideal for clamping and power-off holding applications. The unique piston design allows high clamping forces and low release pressures.
The RBR is engineered for dependable performance, easy set up and low maintenance.
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Active without pressure - compact and powerful:
The Clamping and Braking Element with spring-loaded energy storage UB.
The UB series combines the technology of our BW, TK and MB series. The rigid housing and central position of the wedge slide gear achieve very high supporting forces. The mounting hole template enables the BW, TK and MB series to be substituted. The UB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
This arrangement of three pistons connected in a line allows use of a stronger spring at 5.5bar.
The stronger spring-loaded storage permits holding forces up to 9,000 N. Positive fit contact sections mounted within a strong casing guarantee high axial and horizontal rigidity.
The UB series is designed for braking on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section.
In order to exclude damage from contamination with chips (chips between contact section and linear guide), the elements can be fitted with original seals (seal kit) from the respective linear guide manufacturer and longitudinal seals as accessories.
When used in harsh work environments or with cooling liquid, the seal kit should be used as well.
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Active without pressure – flat design:
The Clamping Element for torque take-up with spring-loaded energy storage TP
The TP series is a pneumatic clamping element for torque motors or for rotational axes.
It works with a newly developed spring-loaded energy storage system.
Torque take-up occurs inside the TP which excludes wear on the driven shaft.
TP achieves high holding torques at a pneumatic opening pressure of >4 bar.
Due to high rigidity, positioning accuracy is exact in use.
The zero maintenance TP is suitable for shaft diameters of
Ø50 to Ø320 mm.
It is characterised by easy assembly and a flat design.
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Active without pressure:
The Clamping and Braking Element including spring-loaded energy storage MB
The MB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
As a specific feature it has three pistons connected in a line.
This arrangement allows use of a stronger spring at 4.5 bar than the BW series does. The stronger spring-loaded storage permits holding forces up to 3,800 N.
The MB series is designed for braking on linear guides.
Because of the material combination of the linear guide/contact section,the linear guide won't be damaged by the contact section.
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The clamping elements react in the shortest possible response time by the patented pneumatic pre-loading of the system of the spring plates in the diaphragm.
These safety systems are permanently operational for the maximum machine protection.
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Multi-slide CNC automatic turning
The MSL series offers maximum productivity in the sector of Single-Spindle Automatic Lathes for bar machining up to 42/(Option) 60 mm, for a good return on investment. The compact machine design does not leave anything to be desired and is available in two versions for the most diverse requirements. The basic versions of the MSL series, the MSL 42|6 and the MSL 60|6, stand out with their compact, effective work area design and the six NC axes allow machining with 3 tools in simultaneous operation.
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OMG 350/400 CNC
Lathe equipped with hydraulic self-centering rest and tailstock with independent deplacements controlled by encoder and with a special hydraulic self-centering chuck for recovering the eccentricity of the shaft.
THE CNC SERIES
The lathe with numerical control, inclined bed, as to CNC series, has been made to solve, with accuracy, quickness and confidence the needs coming out from the production of pieces in middle and big series. For that the lathe is inclined shaped to get an effective chips and coolant liquid exhaust and can be equipped, on request, in addition to the already large standard equipment, with automatic devices to increase its productivity:
- charge and discharge of pieces;
- toolholders turrets;
- chips conveyor
The coupling with a numerical control of high characteristics and flexibility of use, with ISO programming, fulfils the outline of a lathe with high performances.
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HEMA produces flexible protective systems for applications in widely differing industrial sectors. Apart from its core product of bellows, HEMA also possesses extensive specialist knowledge on various alternative solutions. High-quality steel covers are innovatively designed and efficiently manufactured by HESTEGO in a brand new production plant. The latest equipment and optimum processes guarantee constant, reproducible quality.
Whether providing new designs from absolute scratch, improving designs on existing cover applications, rebuilding old covers based on drawings or samples or refurbishing parts of damaged steel covers - HEMA does it all, in less time and at a low cost. Telescopic steel covers are the traditional form of cover for machine tools. They are used wherever an effective protection against the penetration of chips and other sharp-edged elements is decisive. The penetration of coolants can also be effectively reduced by design measures and suitable wiper systems. With their advanced technology, precise positional accuracy and high movement speeds, HEMA steel covers adapt ideally to the constantly rising demands of modern machine tools.
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Telescopic Covers
Using
They represent the traditional form of covering the guide ways, shafts, columns and other sensitive parts of machine tools, which:
- protect the guide ways of machines against swarfs and cutting liquids
- prevent mechanical damage of machine guide ways
- increase the service life of machines
- optically round the overall appearance of the machine
- help prevent accidents.
Features
Owing to the many years of experience and several tens of thousands of covers made, they are characterized by:
- adjusting for high travel speeds
- design for both horizontal and vertical application
- top-class workmanship
- original design adjusted to the advanced technology used by a customer
- high-quality of workmanship and material used
- easy maintenance, long life.
Design
- They are designed, adjusted and made to measure for our customers according to specific parameters and application.
- During designing, the up-to-date technologies of 3D designing in CAD are used.
- For each customer, a solution is prepared and completed within several weeks.
Material
Covers are made of high-quality steel sheet in thickness from 1,5 mm to 3 mm, also in a stainless design.
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This system combines the ease, speed and tightness of bellows with the protective strength of a steel cover for large quantities of chips or hot chips even in difficult installation positions.
The special shape and function of this unique new system guarantee optimum protection without resilient or plastic deformation of the telescoping plates.
- Long service life
- Unique new "Wings" telescopic principle
- Ideal extension/retraction ratio
- Acceleration rates over 2 g (tested at 2.5 g)
- Highly flexible, creative and innovative covering concept
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Our advantages:
- Speed up to 150m/mn and acceleration up to 2g
- Liquid proof up to 100%
- Optimised use of space
- High durability
- Test-benches for standard components
- Certification ISO 9001-2000
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Linear Thrusters Pneu-Moment
For smooth, guided motion. A durable housing with guide shafts keeps our Linear Thruster from rotating and allows it to carry higher loads. Choose from two different models. A choice of stroke lengths and a wide variety of catalog options make the Bimba Linear Thrusters easy to use and ready to order.
The Benefits of the Linear Thrusters Pneu-Moment Include:
Bimba stainless steel body air cylinders for long, reliable life
Optional magnetic piston for use with Hall Effect or Magnetic Reed Switches
Optional adjustable cushions for smooth deceleration of load at end of stroke
Optional internal or external bumpers to absorb shock or adjust stroke
Easily accessible ports
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High load weight vs extension. Five bore sizes from 3/4" (20mm) to 2" (50mm). Stroke lengths up to 12" (305mm), Base or side mount. Linear ball or composite bearings. Options include switches, shock absorbers, stop collars and bumpers.
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Custom Thrusters
With over 30 years experience in the automation industry, we at Ultramation understand the challenges faced by today's engineers and we recognize that a standard "off the shelf" unit does not always meet the need. Our specials range from simple modifications of standard units to complete customized solutions. We are versed in utilizing various materials and finishes in order to accommodate specific design and operating environment demands. We also offer both 2D and 3D design capability and our service and quality is unsurpassed.
Early in the design phase, we work closely with the customer to thoroughly understand the requirements and expectations. Once the design is finalized, documentation is provided for both design confirmation and future traceability. Customers can rest assured that their customized design will be available in our document control system for years to come.
Our design and fabrication experience enables us to provide competitively priced custom solutions and fast delivery. Quantities can range from 'one-of' designs to high volume production. We welcome the opportunity to quote these special applications because we recognize that today's special might well be tomorrow's standard.
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The Two Shaft Linear Thrusters offer a compact design while offering maximum design flexibility. They feature two precision guide shafts that provide non-rotational linear guidance and high load capacity. Replaceable linear ball bearings are standard and provide long life, high load capacity and low-friction service. Optional composite bushings and chrome plated stainless steel guide shafts provide a solution for more challenging environments. A stainless steel option is offered for wash down applications.
The black anodized precision machined housings are designed for replaceable stainless steel or aluminum body nose mounted cylinders. Cylinder options range from magnetic pistons to dry service. Other options include position sensing, counterbored or tapped short or long tooling plates, auxiliary mounting plates, and external bumpers or hydraulic shock absorbers.
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Slide Valve (Pictured)
Slide Valve and Lock-Out Slide Valves
In the open position, slide valves allow air to flow through to downstream equipment in the open position. When in closed position, the valve shuts off the air from the compressor. Air trapped on the load side is then bled off into the atmosphere, preventing equipment from unexpectedly cycling even though the line is "shut off".
The lockout slide valves can be locked in the close position. This is an especially important feature when equipment or machinery is being worked on because it avoids accidental start up, which can cause injury to personnel. The lockout slide valve can accomodate standard lock shank sizes up to .145" (sold separately).
Other types of Valves that Coilhose Pneumatics offers:
Ball Valves
Safety Excess Flow Check Valve
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Handwheel or air cylinder actuation
* Heavy duty construction
* Adjustable packing gland type seals around the 4 sides of the slide
* Zero or minimum maintenance
* Square or rectangular flanges
* Temperature up to 500°C
* Version in accordance with ATEX 94/9/EC
* Customized solutions
Application: Shutoff and dust-tight valve for powders on outlets of silos and hoppers where a robust and reliable valve is required
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Slide Valves - Slim Slide Valves
This cost effective valve is available with round or square inlets between 125mm and 350mm, with a choice of manual, single pneumatic or motorised operation.
Used when isolating the flow of dry free flowing powders, granules and dust.
For use on various types of gravity feed applications, e.g. silos, hoppers, screw conveyors etc, where automatic operation is required.
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