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Metalworking Lubricants, a specialist business unit within ROCOL Lubricants Group, develop and manufacture a range of innovative fluids and lubricants whose performance is designed to meet the increasing demands placed upon today's production processes.
Commitment to new product development is unrivalled with experienced chemists dedicated in formulating cutting edge technology.
ROCOL Metalworking Lubricants products benefit machine shops, precision engineers, and fabricators throughout the world in many different industries.
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Chesterton's 380 Machinery Coolant is a high-performance, low maintenance, synthetic metal working fluid. It provides superior lubricity and cooling for a variety of machining operations. It is recommended for alloy steels, cast irons and exotic metals.
380 Machinery Coolant will provide maximum protection against bacterial growth and is tolerant to hard water. It covers a broad range of machining operations ranging from slow speed applications to high speed turning. It is ideal for high precision, high quality and custom machining.
The excellent lubricity and coolant properties of 380 reduce heat in the chip formation process, which extends tool life when compared to conventional soluble oils and semi-synthetics.
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Armed with its experience in the field of maintenance, Motul today possesses a complete range of lubricants
Conscious of the fact that lubrication of machines is a determinant factor for industry, Motul always has a ready ear for the requirements and needs of the market and of its customers.
To serve you better, Motul offers you, as well as its range of product, complete technical assistance for maintenance, from recommendation to after-sales service, via the putting into service of our products ...
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Higher oils ultra fluid, they are appropriate for the lubrication and the protection of all movements for high and very high speeds:
- fast pins of machine tools: grinding machines, machines with points, spinning tops.
- fast pins of textile machinery.
- mechanisms with very weak play, stages.
- hydraulic control circuit requiring of oils of very low viscosity. Oils STITCHES ms have properties anti-wear, Extrême Precision (ranks ISO VG 5 to 10) and of the emulsions.
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ETERNA 2000 is a high performances machining fluid which can be
recycled. It is general-purpose (all raw materials, all types of machining), ISO classification: MAH. Soluble fluid of machining, standard true
solution, of particularly advanced design and technology. Product
answering the Eco-design label. Guaranteed without nitrites,
borated derivatives, organochlorinated, sulphur derivatives and heavy
metals. ETERNA 2000 is chemically and biologically stable,
ultrafiltrable, reusable. The very high cooling capacity of ETERNA 2000 allows to obtain state surface of high quality in the roughing or finishing operations. Its stability and its weak retention on pieces and chips allow an important reduction of machining fluids consumption. Not foaming,
anti-corrosive, not gumming, ETERNA 2000 also makes it possible to
obtain an environment of clean working station (produced without
mineral, vegetable or synthetic oil).
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CPS PALLET CHANGER
The CPS pallet changer is a mechanical unit applied mainly on horizontal machining centres. The cam mechanism permits the transformation of an input rotary motion in a uniform sequence of intermittent movements of the output shaft, to which the pallet grip arm is splined.
The entire cycle composed of grip, rotation and laying of pallets is realized through a complete turn of the cam shaft.
The complete turn could take from 2.5 to 6 seconds, in accordance to the weight and the pallet entraxe.
Rotation angle of the arm for pallet gripping is usually 180°; it is also possible to project units with different angles (90°, 60°, 45°, 30°)
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RTE ROTARY ELEVATOR
The Rte rotary elevator unit can be used in automations to slave manufacturing machines during pallets handling on automatic assembly lines or on machine tools as pallets changing.
It can be moved in two independent ways:
Indexed rotation carried out through a cam activated by a self-braking gear motor with a number of required stations varying from 2 to 48
Lifting carried out using a pneumatic cylinder having a maximum stroke equal to 50 mm.
The RTE unit is made up of a steel plate supporting a rotary table with a cam activated by a self – braking gear motor and controlled by a FCR micro switch.
Inside the rotary table there is a special pneumatic cylinder vertically moving an aluminum plate on which the needed equipment can be fixed.
The RTE rotary elevator unit is standard built with 2 main sizes:
RTE 06 P with a maximum capacity of 150 kg and compressed air pressure of 5 kg/cm²
RTE 06 P with a maximum capacity of 300 kg and compressed air pressure of 5 kg/cm²
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WorkPal Compact Servo is a simple, easy-to-use pallet changer for machine tools.
The compact unit comes in several models for practically every purpose in the workshop. Both the horizontal and the vertical motions are adjustable, meaning that the robot can lift the pallet over the chip guard or tray lip of the machine. So – no need for costly modifications to the machine.
The units, which are suited for both toolmaking and series production, can produce for 168 hours a week if necessary. Further benefits include reduced operator dependence, minimised work planning and simpler NC programming.
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.)
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8-Series: Pallet Changers & FMS
A complete range of automation components for dual shuttle systems or FMS type installations
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HMC Chucks feature the "Perma Fix" Roll Lock System, with its long fine slots of the internal bore, is an integral part of the entire body. This design assures ultra accuracy and rigidity. When tightening the nut, the needle roller bearings rise on the exterior taper of the chuck body and clamp evenly around the entire 360° tool perimeter. As a result, the greater the clamping pressure, the higher the concentricity.
Superior steel alloy allows tough hardening treatment for greater durability. The New Hi-Power Milling Chuck can be operated thousands of times before even the slightest wear will become apparent. The patented pin mechanism assures positive non-slip locking for large diameter 2" shank cutters under the heaviest cutting conditions.
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- Provides 4-5 times the gripping force of a collet chuck
- Each taper is precision ground to a tolerance of AT3 or better!
- T.I.R. of only 0.0002" rivals shrink-fit
- Factory balanced to 10,000 RPM for high speed operation
- Constructed of special steel for maximum rigidity & finish
- All products are backed by our 100% satisfaction guarantee
Advantages:
- Provides excellent tool life and saves money by reducing tooling expenses
- Extreme holding power and rigidity for precise milling operations
- Excellent repeatability and low T.I.R. of 0.0002"
- Insert sleeves are available to fit different size tool shanks
- Fast and easy tool changes using conical screw mechanism
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Types of lamella
We use three basic forms to fasten the lamellas. The different product types and their designations result from these three basic forms of fastening. The product types FASTAF/FASTAC have fixed mounted lamellas. Flexibly mounted lamellas are used in the FASTAM/FASTLAP product types. These flexibly mounted lamellas are offered in two different versions, according to the conditions of use with hinge 2) or clip 3). It is also possible to choose between versions of the hinge type with or without initial tension.
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Bellows
Arnold bellows offer safe protection for both people and machinery. These are the products to soke your problems - in which material, stability and shape can be individually customised.
If the bellows will be subjected to high mechanical stress and strain, the telescopic covers provide safe protection even at high processing speeds. Due to our patented mounting system, the telescopic covers will either be flexibly mounted or connected with the bellows without the use of adhesive materials under consistent counter pressure, if required and can also be coolant-compatible, if this is desired.
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Bellows are mounted in the vertical position and will be located between the rails and the working area of the machine.
PVC frames have notches to attach to the rails, preventing gaps from forming between the rails and the bellows.
Bellows wrap around the rails or guide ways for complete protection from both sides.
BUWW bellows come in any size or shape with many materials to help you solve your protection needs
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The base is standard bellows of slide, which offers an additional protection by telescopic aluminum or the steel sheet addition on request. We recommend his use in the event of intensive projections of chips hot and/or cutting.
The plates resist the acids and can be realized according to your possibilities of obstruction.
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