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The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil. |
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The automatic multi-line AX Range provides centralised lubrication at a fraction of the cost of conventional grease systems. They are constructed of waterproof and corrosion resistant materials, making them ideal for all types of industry and can be used on applications with up to 60 points where a multi-line system can be installed.
The AX Range are of self contained, automatic, electrically driven pump units, available with a maximum of 60 outlets in a choice of 110 or 240 volt rating. Larger models for special applications can also be supplied.
Integral pumping units deliver a precise volume of lubricant to each bearing feed line and in the event of accidental damage to one line the remaining lines are unaffected.
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These hydraulic pump units are for the closed circuit lubrication of special machines.
They are tailor-made to designs developed with the design offices of our industrial clients.
The CMtec positive-displacement pump carries the lubricant in a closed circuit between the machine to be lubricated and the oil sump of the lubrication unit. The assembly forms a self-contained unit that may be mobile.
These units are fitted with :
· Closed oil sump
· Filler breather
· Suction tube with oil strainer
· Visual level indicator with thermometer
· Motor-pump unit
OPTIONAL EXTRAS
· Air cooler
· Filtration system
· Heated tube
· Pressure control gauge
· Other tailor-made options available on request
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TYPICAL APPLICATIONS
STOCKLUBE SYSTEMS
The systems consist of a lubricating head assembly and a pump and tank unit. Lubricating heads are available in three sizes for maximum sheet width of 6, 12 and 24 inches and are adjustable for stock thickness up to 3/16 of an inch. |
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The S 10 Oil Drop Dispenser consists of a 2-litre metal
tank whereas the S10 is a toughened 10-litre
plastic tank.
Both are mounted on a frame to be secured to the
machine. The oil reaches the upper per and lower rollers
either in measured drops or in a continuous flow at a
pressure of 0.5 bar. This is achieved by feeding
compressed air into the tank via a quick release coupling.
The flowcontrol valves allow the oil flow to the upper
and lower rollers to be controltrolled separately. |
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Air/Oil lubrication is a relatively new emergent lubrication system. The recent developments in lubricant technology have expanded air/oil lubrication to dry machining applications.
The air stream, that normally operates continuously, provides both a transport for the oil to the lubrication point and cooling.
The oil-injected into the air stream at regular intervals coats the surfaces to be lubricated and reduces friction and wear.
Dropsa offers many articulated solutions to Air/Oil Lubrication - the VIP4 Family of products is the latest addiction to this range.
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Centralised lubrication systems feed lubricant from a central source to the points on a machine or machining system at which friction occurs.. In this way, undesired wear is minimised and sometimes some of the heat generated by the friction is dissipated with the help of the lubricant.
VOGEL centralised lubrication systems are practically maintenance-free. Maintenance is limited to refilling the lubrication reservoir and occasional visual inspection of the connected lubrication points.
Centralised lubrication systems are divided up into total loss and circulating lubrication systems.
Minimal quantity lubrication systems (MQL) are used mainly in modern production processes.
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Used in a large range of application, total loss oil lubrication involves creating a thin oil-film between moving parts which is renewed at regular intervals by an automated lubrication system.
Dropsa has developed a wide range of standard electric, pneumatic and hydraulic pump packages suitable for oil loss systems. A custom service design is available to tailor pump packages to specific customer applications.
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DESCRIPTION:
Press' Spray is a sprayer not polluting, economic, flexible and very easy to use
Press' Pray pulverizes the lubricant very finely, without using the air like vehicle. The total suppression of formation aérosole allows by this principle the lubricant more quickly of adhering to surface to lubricate, to pulverize lubricants with more aggressive organic properties and avoids the formation of fog pollutants.
FEATURES:
- Saves the lubricant (50%)
- The frequency of sharpening of the tooling Decreases
- Decreases the labor for disassembling reassembly of the tool.
- Frequency and adjustable duration of spraying
- Simplicity of construction and user-friendliness of the réglagles for implementation a fast.
- Spraying of high viscosity for the use of very viscous oils allowing a better heat exchange during the work of the tool on the matter. |
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DESCRIPTION:
This aircraft is equipped with 2 felts assembled on in-depth adjustable plates. It makes it possible to clean and lubricate strip iron before cutting.
FEATURES:
Code 710180:
Width: 180 mm
Maximum thickness: 4 mm
Weight: 8 kg
Code 710300
Width: 300 mm
Maximum thickness: 4 mm
Weight: 15 kg |
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Ideally suited for plant in continuous operation: Steel Works, Cement Works, Rolling Mills, Large Cranes and Sewage Processing.
Designed for heavy duty performance and reliability, these multi-line radials are equipped with integral pumping units which deliver an adjustable volume of lubricant to each bearing feed line.
A maximum of 30 outlets is provided. Additional points may be covered by distribution blocks.
Radial Systems
MR/AF Range
Lubricants incl. Grade 2 grease
Ideal for larger installations such as steel works, fixed plant and coal mines
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John Crane Safematic has developed Automatic Lubrication Systems for industrial applications to prevent damage to production machinery and prevent production breaks caused by machinery failure. They are mostly used in the pulp and paper industry, mechanical wood-processing industry and the food industry. Lubrication systems can be designed to lubricate separate machines or complete departments. Safematic lubrication technology is at its most comprehensive, the Safematic Mill WideTM concept that can be integrated into the central maintenance system. Safematic Automatic Lubrication Systems bring significant benefits:
Fewer shutdowns and production losses. According to our experience, automatic lubrication reduces bearing failures by more than 50% compared to manual lubrication
Significant savings in repair and spare part costs.
Up to 70% savings in lubricant costs due to accurate timing and dosing of lubricants
John Crane continues to develop the Safematic range of lubrication equipment using applications experience, leading edge technology for centralised greasing and centralised oiling systems. In addition, Safematic offers circulation lubrication systems where lubricant is also used for heat transfer purposes.
The Safematic product range is reliable, flexible and easily to expand. Safematic lubrication systems are an economic solution for effective lubrication for all industrial environments. |
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Linear motion made maintenance-free with K1 Lubrication Units. These patented units provide long-term maintenance-free operation especially in environments where grease replenishment is undesirable or where grease is easily washed away. Fresh, continuous oil flows onto the rail or shaft during operation.
Effective in environments where the lubrication is washed away or difficult to apply
Available only on NSK linear motion components including Linear Guides, Ball Screws, Monocarriers and Robot Modules |
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Linear motion made maintenance-free with K1 Lubrication Units. These patented units provide long-term maintenance-free operation especially in environments where grease replenishment is undesirable or where grease is easily washed away. Fresh, continuous oil flows onto the rail or shaft during operation.
Effective in environments where the lubrication is washed away or difficult to apply
Available only on NSK linear motion components including Linear Guides, Ball Screws, Monocarriers and Robot Modules |
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Centralised lubrication systems feed lubricant from a central source to the points on a machine or machining system at which friction occurs.. In this way, undesired wear is minimised and sometimes some of the heat generated by the friction is dissipated with the help of the lubricant.
VOGEL centralised lubrication systems are practically maintenance-free. Maintenance is limited to refilling the lubrication reservoir and occasional visual inspection of the connected lubrication points. |
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System description:
A pump supplies the lubricant to the lubricant distributors via the main feed line. The lubricant is then metered and fed to the lubrication points. This takes place during or after the pump operation time, depending on the type of distributor used.
- Prelubrication distributors:
The pressure produced by the running pump causes the prelubrication distributors to dispense a prestored quantity onto the lubrication points. Once the pump is turned off, the main line is relieved of pressure and the distributors' storage chambers refill themselves for the next lubrication cycle.
- Relubrication distributor:
During the lubrication cycle, the lubricant is pumped into the feeders' storage chambers, where it is then stored. Only after the pressure is relieved in the main line is this quantity dispensed under spring tension to the lubrication points (relubrication effect).
Both types of distributor dispense their supply of lubricant to the lubrication points at virtually the same time.
Their metering rates are easily changed by exchanging the metering nipples.
Applications:
for the numerous lubrication points on small and medium-sized machines, machine groups and systems operated on an intermittent basis. Also perfectly suitable for the commercial vehicle sector. (where relubrication distributors are used). |
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Technological Features
Avoid health and environmental hazards
High cost savings
Enormous increase in productivity possible
Cleaner products with higher surface quality
Longer tool service lives
Very little consumption of lubricant
Very user and maintenance friendly
Produces dry chips, and clean machines |
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