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Extend Machinery Life with Proper Lubrication
Elliott's Packaging Solutions business is a global leader in the design, manufacture and packaging of lubrication, sealing, fuel, and piping systems for all types of rotating equipment. Our dedicated team of designers and experienced fabricators, welders and service personnel produce and install packaged systems engineered to meet customers' precise needs. We routinely deliver packaged systems such as gas turbine fuel forwarding manifold assemblies, integrated lube and seal oil systems, dry gas seal and buffer gas seal packages and steam turbine generator sets.
Nearly 80 years ago, Elliott first began to manufacture oil consoles for its own turbomachinery. The quality and reliability that Elliott engineered into these systems soon led other equipment manufacturers to begin specifying Elliott systems and packaging for their own apparatus. Today, Elliott manufactures complete auxiliary systems for non-Elliott turbomachinery OEMs in the U.S. and international markets.
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The lubrication system PSD 250 is a spray and dosage system for high-viscosity lubricants in the viscosity range around 1.000mm²/sec.
The lubricant consumption is dependent only on the discharge pressure, in addition to the used lubricant and the factory presets (type of the installed dosage heads and feeder tube length to the nozzle). The circulation device in the bottom prevents a sedimentation for the solid lubricant particles.
This lubrication unit is particulary suitable for formdrilling process.
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The automatic multi-line AX Range provides centralised lubrication at a fraction of the cost of conventional grease systems. They are constructed of waterproof and corrosion resistant materials, making them ideal for all types of industry and can be used on applications with up to 60 points where a multi-line system can be installed.
The AX Range are of self contained, automatic, electrically driven pump units, available with a maximum of 60 outlets in a choice of 110 or 240 volt rating. Larger models for special applications can also be supplied.
Integral pumping units deliver a precise volume of lubricant to each bearing feed line and in the event of accidental damage to one line the remaining lines are unaffected.
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These hydraulic pump units are for the closed circuit lubrication of special machines.
They are tailor-made to designs developed with the design offices of our industrial clients.
The CMtec positive-displacement pump carries the lubricant in a closed circuit between the machine to be lubricated and the oil sump of the lubrication unit. The assembly forms a self-contained unit that may be mobile.
These units are fitted with :
· Closed oil sump
· Filler breather
· Suction tube with oil strainer
· Visual level indicator with thermometer
· Motor-pump unit
OPTIONAL EXTRAS
· Air cooler
· Filtration system
· Heated tube
· Pressure control gauge
· Other tailor-made options available on request
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Technological Features
Avoid health and environmental hazards
High cost savings
Enormous increase in productivity possible
Cleaner products with higher surface quality
Longer tool service lives
Very little consumption of lubricant
Very user and maintenance friendly
Produces dry chips, and clean machines
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TYPICAL APPLICATIONS
STOCKLUBE SYSTEMS
The systems consist of a lubricating head assembly and a pump and tank unit. Lubricating heads are available in three sizes for maximum sheet width of 6, 12 and 24 inches and are adjustable for stock thickness up to 3/16 of an inch.
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The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil.
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MicroCoat® Lubrication Systems
The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil.
* Prevent tool damage
* Extend tool life up to 300%
* Cut oil use an average of 70% or more
* Increase press speed
* Eliminate pressroom mist and puddles
* Reduce VOC's
* Reduce or eliminate parts washing
* Reduce hazardous waste and disposal costs
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The centralized lubrication technology offered by bielomatik is customized to fit the optimal and economical lubricant dosing requirements of nearly any plant or machinery application. Because the scope and scale of potential applications is so large, bielomatik has engineered and assembled an equally diverse array of system components, sub-assemblies and methodologies. Our thought leadership is evidenced by patented and specialized technical solutions. This combination of technology, experience, established best practices and core competencies is in position to aid you in strengthening the performance and the profitability of your enterprise.
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perma ECOSY is a compact multi-point lubrication system that features a clear construction and multiple functionality. It can supply up to 6 lubrication points with oil. Each outlet’s discharge amount can be set individually and separately from the other outlets.
Data about machine operating conditions is collected and transmitted to the lubrication system by a sensor or by the PLC. This ensures lubrication as needed. perma ECOSY is basically maintenance-free; it only requires simple refills of the oil tank.
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perma STAR CONTROL IMPULSE immediately supplies the lubrication point with oil or grease and works precise and temperature independent. The unique feature of perma STAR CONTROL IMPULSE is its connection to machine-control which also turns it ON and OFF.
Therefore it is especially useful on equipment where lubrication is to take place only when the machine is in operation, and where a feedback signal to PLC is required.
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Minimal Quantity Lubrication
Minimal quantity lubrication technology has already proven its advantage over traditional wet or dry machining in metal machining. bielomatik 1-channel and 2-channel MQL systems are field-tested in many companies and different industries worldwide.
MQL from bielomatik helps reduce production costs, strengthen and develop market position, decrease health issues, as well as enhance the environment.
The benefits
* Reduced processing time due to higher cutting speed
* Longer service life of the tools
* Work pieces remain almost dry, as well as the chips
* Possibility to upgrade machines to bielomatik MQL technology
* Reduced maintenance and handling costs compared to wet machining
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perma NET is the first centrally programmable and controllable Single-Point-Lubrication-System in the world. The High-Tech-Solution for Professional Lubrication Management.
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ain areas of application are for mechanical engineering applications with demanding requirements for a defined lubrication: Ensuring a high degree of efficiency with minimal wear and long life, particularly in relation to tool spindles.
How it works: A flow of air inside a narrow tube teases a droplet of oil apart to form streaks that are then transported to the lubrication point. A nozzle continually supplies the bearing with oil in the form of fine droplets. The transporting air stream is practically oil-free upon leaving the bearing.
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SKF lubrication systems have been developed to prevent repair work and production breaks caused by machinery failures. Lubrication systems can be designed to lubricate single machines or complete process departments.
Centralized lubrication systems feed lubricant from a central source to the points on a machine at which friction occurs. In this way, wear is minimized and in some cases the heat generated by the friction is dissipated with the help of the lubricant.
SKF Centralized Lubrication Systems bring significant benefits
* Fewer shutdowns and production losses. According to our experience, automatic lubrication reduces bearing failures by more than 36% compared to manual lubrication.
* Significant savings in repair and spare part costs.
* Up to 70% savings in lubricant costs due to accurate timing and dosing of lubricants
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Ideally suited for plant in continuous operation: Steel Works, Cement Works, Rolling Mills, Large Cranes and Sewage Processing.
Designed for heavy duty performance and reliability, these multi-line radials are equipped with integral pumping units which deliver an adjustable volume of lubricant to each bearing feed line.
A maximum of 30 outlets is provided. Additional points may be covered by distribution blocks.
Radial Systems
MR/AF Range
Lubricants incl. Grade 2 grease
Ideal for larger installations such as steel works, fixed plant and coal mines
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John Crane Safematic has developed Automatic Lubrication Systems for industrial applications to prevent damage to production machinery and prevent production breaks caused by machinery failure. They are mostly used in the pulp and paper industry, mechanical wood-processing industry and the food industry. Lubrication systems can be designed to lubricate separate machines or complete departments. Safematic lubrication technology is at its most comprehensive, the Safematic Mill WideTM concept that can be integrated into the central maintenance system. Safematic Automatic Lubrication Systems bring significant benefits:
Fewer shutdowns and production losses. According to our experience, automatic lubrication reduces bearing failures by more than 50% compared to manual lubrication
Significant savings in repair and spare part costs.
Up to 70% savings in lubricant costs due to accurate timing and dosing of lubricants
John Crane continues to develop the Safematic range of lubrication equipment using applications experience, leading edge technology for centralised greasing and centralised oiling systems. In addition, Safematic offers circulation lubrication systems where lubricant is also used for heat transfer purposes.
The Safematic product range is reliable, flexible and easily to expand. Safematic lubrication systems are an economic solution for effective lubrication for all industrial environments.
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Linear motion made maintenance-free with K1 Lubrication Units. These patented units provide long-term maintenance-free operation especially in environments where grease replenishment is undesirable or where grease is easily washed away. Fresh, continuous oil flows onto the rail or shaft during operation.
Effective in environments where the lubrication is washed away or difficult to apply
Available only on NSK linear motion components including Linear Guides, Ball Screws, Monocarriers and Robot Modules
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Linear motion made maintenance-free with K1 Lubrication Units. These patented units provide long-term maintenance-free operation especially in environments where grease replenishment is undesirable or where grease is easily washed away. Fresh, continuous oil flows onto the rail or shaft during operation.
Effective in environments where the lubrication is washed away or difficult to apply
Available only on NSK linear motion components including Linear Guides, Ball Screws, Monocarriers and Robot Modules
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System description:
A pump supplies the lubricant to the lubricant distributors via the main feed line. The lubricant is then metered and fed to the lubrication points. This takes place during or after the pump operation time, depending on the type of distributor used. Typically used lubricants are oil and fluid greases.
* Pre-lubrication distributors:
The pressure produced by the running pump causes the pre-lubrication distributors to dispense a pre-stored quantity onto the lubrication points. Once the pump is turned off, the main line is relieved of pressure and the distributors' storage chambers refill themselves for the next lubrication cycle.
* Re-lubrication distributor:
During the lubrication cycle, the lubricant is pumped into the feeders' storage chambers, where it is then stored. Only after the pressure is relieved in the main line is this quantity dispensed under spring tension to the lubrication points (re-lubrication effect).
Both types of distributor dispense their supply of lubricant to the lubrication points at virtually the same time.
Applications:
Single-line systems are suitable for the numerous lubrication points on small and medium-sized machines, machine groups and systems operated on an intermittent basis. They are perfectly suitable for the commercial vehicle sector.
It is easy to plan, expand and adjust such systems.
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The K3 SUPERLUBE™ is a manual greasing system designed for powerful, professional greasing. A cost effective solution for all workshop greasing requirements, Macnaught produces models to suit pails from 12.5 kg (28 lbs) up to 22 kg (48 lbs) with depths of 310 mm to 430 mm.
Features
- includes pump unit, lid, rubber edged follower, 3 m (10 ft) x (1/2") ID delivery hose, and the high pressure, high volume KR grease gun (all components available separately)
- spring loaded pump system provides 60 shots of grease
- suitable for greases up to and including NLGI No.2
- 360° swivel to prevent hose kinking
- fully sealed to prevent contamination
- optional TR5 drum trolley to provide portability
- 10 year warranty
- 10 year parts availability
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SKF has a wide selection of electrically operated piston pumps to suit the respective lubricant and type of centralized lubrication system. They are mainly used in systems with a large number of branches and whenever a large amount of lubricant is consumed.
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For external lubrication of tools, lubrication during assembly, chain lubrication and similar applications
Lubricants: Instead of conventional aqueous cooling lubricants (emulsions, solutions) MQL makes use of non-water based eco-friendly lubricants, which can be optimised for the respective machining operation through the addition of additives.
Vectolub technology: A pneumatically driven micro positive displacement pump transports a very small quantity of lubricant (0 to 90 mm³) to a nozzle through the inner capillaries of a coaxial tube. The low-pressure air moving through the tube becomes churned up in the nozzle. The metered quantity of lubricant forms micro droplets (200 to 600 μm) which are then conducted by the airflow to the lubrication point without the formation of a mist. The small droplet size produces a sealed layer of lubricant.
Benefits: This technology optimizes the lubrication efficiency, reduces the consumption of lubricant and preserves the safety and cleanliness of the working area.
VTEC unit
* MQL system with up to 8 outlets
* Modularity
Thanks to its modular construction a VTEC unit adapts itself perfectly to any application.
* Upgradeability
It is possible at any time to add or even to modify some modules.
* Polyvalency
A single VTEC unit can simultaneously lubricate several independent applications.
* Security
Every outlet can be individually controlled and monitored.
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The MKD-Dual minimal lubrication system represents the first step towards the world of near-dry machining by using the leading air-oil aerosol technology.
Designed in particular for internal lubrication processes, this exclusive unit can generate a thin film of aerosol mixture which is brought directly to the tool cutting point by using the existing fluid distribution channels found on most machines.
The auto-regulation is one of the key characteristics of MKD-Dual you will not find on other aerosol generators for near dry machining.
Dual Venturi based aersol generator will automatically compensate when going from one size of tool to another avoiding the deterioration of the aerosol quality that is found when varying the linear velocity of air through the Venturi.
MKD-Dual therefore optimises the process through an automatic adjustment of the micro-oil mist depending on the air flow - this means best aerosol quality throughout the different sizes of cutting tool and a considerable time saving on initial setup (no complex regulation).
MKD-Dual has been designed mainly for mid-high range applications- this sophisticated technology of generating an ultra thin aerosol with sub micron particle size allows the mixture to flow through the spindle during rotation at high speeds minimizing the effects of centrifugal force on the aerosol avoiding deterioration.
The Dual unit is provided with two outlets which can be supplied with electro-pneumatically controlled ball valves.
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The Lubeplus GX is ideally suited to mechanical applications and plant used in the food processing, packaging and printing industries. Can accommodate systems with up to 200 lubrication points.
Lubeplus GX is designed to operate with Positive Dsplacement Units (PDU) or with Metering Flow units . The lubricator is available with a wide combination of condition monitoring features and a choice of 'with' or 'without' microprocessor control.
Gear Pump operation
Max. operating pressure 25 bar
Can pump Oil or fluid grease
Available in 3 or 6 litre reservoirs.
Supply voltages 110v or 240
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The New HDI Product Range - suitable for medium to large machine tools, fixed plant in quarries, steel works, coal mines, cement works and large cranes where a choice of lubricant from SAE 90 oil to NLGI grade 2 grease is required.
The Progressive Grease pump is an electrically operated pump, supplied with a 12/24v DC Internal controller with external digital display, which can be fitted with up to three pumping units. Available with 3, 6 ,9 and 15 KG reservoirs, delivering precise amounts of lubricant through progressive distribution blocks, providing the user with lubrication point versatility and reliability.
Progressive HDI Pump
Pumps Lubricants including and up to Heavy Grade 2 greases
Delivery pressure: 350Bar Maximum
Output: 4.2cc per minute per outlet.
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