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SmartBalancer2 – Avoid unbalance in your business
Over 50% of all problems, faults and breakdowns of machinery are directly or indirectly attributable to unbalance of rotors. This causes premature wear of the bearings, fatigue fractures and catastrophic failure or to shaft deformation. This puts your operating personnel at risk, and can result in unexpected breakdowns of machinery and systems.
Profit from the complete field balancing package
The SmartBalancer2 is a practical aid, which thanks to its comprehensive diagnosis tools, quickly gives you an overview of the state of balance of your machinery and systems. This handy, battery operated device enables rotors to be balanced quickly, cost effectively and accurately in the installed condition – in one and two planes, i.e. statically and dynamically.
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The Adash 4201 instrument is a portable, fully digital balancing and vibration analyser with the possibility of on-line measurements and data storing. It is intended for identification of bearing condition, lubrication and mechanical defects of the whole machine. It enables to apply diagnostics at the level of measurement overall values, FFT analyses and time signal measurement. Its equipment enables not only detection of occurring defects but also their detailed analysis and precise specification. It can also be used for single and two plane machine balancing and for run-up and run-out measurements. The analyser is characteristic by its very easy operation. If used with the DDS 2007 database and expert system, it is suitable for both experienced users and beginners. Also is possible to use simple A4000Download software. If used with the MDS 5.00 user software, it enables to evaluation the machine deflection shapes.
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Portable vibration measuring device for checking the vibrations caused by the tool, toolholder and spindle assembly with local correction of the unbalance.
The device is a carry-on unit which can be used to balance any rotating body – such as grinding wheels, pulleys, fans, rotors, etc. –in the workshop.
Features:
- Measures vibrations and unbalance.
- Availability of different unbalance correction methods.
- User-friendly, step by step driven unbalance procedure.
- Connectable to the bench unit BEST BALANCE 2000 Plus thus obtaining a complete manual tool and toolholder balancing machine.
- Rugged and ease to use
Advantages:
Helps to keep the vibrations within preset limits achieving:
- Longer tool life
- Better surface finishing
- Longer life of the spindle and bearings of the spindle
- Noise reduction
- Breakages prevention
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Vibrometers / Balancing Instruments
MinIbalancer MI 2100
The MinIbalancer MI 2100 by Hofmann is the state-of-the-art field balancing instrument for balancing rotating machinery in one or two planes under operating conditions.
Features:
Designed for field balancing in one or two planes
Best balancing results thanks to simple, clearly structured operation
Additional measurement of overall vibrations in order to detect unbalance problems
Measurement of the condition value of rolling bearings (option)
Balancing protocol directly to external printer (option)
Handy instrument body with fold-out stand
Application:
Field balancing on site
Balancing in production and assembly under field conditions
Measuring vibrations on bearings and machine housings
Determine overall or unbalance vibrations
Monitoring rolling bearing condition
Measuring rotational speed
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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The 795M is an economical portable single channel multi-function data collector and 1600 lines FFT spectrum analyzer. It is versatile for overall values measurement, bearing condition diagnostic, spectrum diagnosis and in-situ multi-plane balancing of rotating machinery (up to 8 planes of correction, up to 16 point to check vibration). It is a simple and useful device that allows for easy condition monitoring and unbalance correction of any rotating equipment found almost in every process industries. With the Windows based “ConSpect” software, it creates an easy to use, cost effective, scalable solution that meets the needs of the novice as well as advanced user. The small, rugged, and light weight IP65 design makes it ideal for any harsh industrial environments.
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USB BALANCER
The solution for the detection and the correction of the unbalancing of rotatory elements. Directly linked to the USB port of the PC the USB Balancer allows in a few minutes the automatic identification of the rotary speed, the determination of unbalancing quantity and the instructions for the correct balancing. The absence of photocells and of any additional electronics guarantees the extreme handling of the product at very low costs. Furthermore, the USB Balancer allows:
- no need to do a periodical calibration
- quick installation
- triaxial acceleration reading with selection of unbalancing plane
- automatic reports at the end of measurements
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The OROS 3-series analyzers are flexible enough to handle your measurement, whatever the application. These instruments overcome most of the measurement obstacles with their wide frequency span from milliHertz to 40 kHz and the extensive 140 dB dynamic range. Thanks to these attributes, OROS 3-Series analyzers are the right choice for all your NVH activities.
Able to accurately manage all types of Tach /keyphasor, OROS 3-series analyzes rotating machinery signals with their comprehensive toolset. Synchronous order analysis and constant band order tracking reveal hidden details during speed variation. The 3D waterfall and profiles give clear overviews of coast-downs or runs-up.
Acquire, Store, Analyze and Report is your everyday work in noise and vibration tests and R&D? Automotive, Aerospace, Consumer, Industry and Energy are demanding domains where you get more and more data to measure while delays for the results delivery are getting shorter. Focusing on your time to result challenge, OROS offers breakthrough noise and vibration analyzers, the OROS 3-Series. From 2 to 32 channels these comprehensive instruments offer powerful real-time analyses associated with a disk data recorder packaged in portable and professional units.
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PUMA / COUGAR Vibration Control and Analysis System
Puma Revolutionizing Vibration Testing
PUMA (Cougar for portability) utilizes Spectral Dynamics’ innovative Computer-Aided Test Suite™ (CATS) architecture. Both take full advantage of the PC’s powerful Intel processor and Windows XP technology. Optimized for multi-tasking, and founded on industry connectivity and data interchange protocols, the CATS make your entire test and validation process more timely and efficient.
Versatile Test Capabilities
The Computer-Aided Test Suite™ vibration control and analysis applications were designed to meet a wide range of test requirements. With scalable hardware and software the Vibration Control and Analysis System combines the simplicity of operation required for production screening with the power and versatility required for R&D prototype testing.
Technical Specifications
• 4 to 32 input channels with ICP
• Analysis to 40 kHz with 12,800 lines
• Scalable h/w and s/w architecture
• Powerful Multiple DSP architecture
• Comprehensive vibration test capabilities
• Extensive laboratory integration and test automation features
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VIBRATION INSTRUMENTATION & CONDITION MONITORING
a) VIBRATION MONITORING
A range of vibration meters such as the MV 100, MV 200, MV 400, MV 410 (B) etc. are available to measure vibrations. The MV-410 (B) is specially suited for evaluating the condition of bearings in actual operations besides vibration measurement.
A range of vibration analyzers like MV 306, MV 310, MV 320 etc. are available for vibration analysis ( frequency analysis) in addition to vibration vibration measurement. Field balancing can be done with a vibration analyzer by the use of stroboscope.
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