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HIGH-PRODUCTIVITY SOLUTIONS
Learn about our High-Productivity Solutions, including our Automatic Pallet Changer for VMCs, our Automatic Parts Loader and our Automatic Bar Feeder for the SL Series Lathes.
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Move S2
The Move provides an innovative answer to the difficult choice between the two usual bar working philosophies of either regular length bar stocks, or short bar stocks. The “half-bar” concept of the Move combines the qualities of the two working philosophies, and reduces significantly their disadvantages. It offers new expectations of production return. In a few words “reduces to increase”.
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The Super Hydrobar HS is a manual barfeeder for small, and medium production runs. The diameter range is designed for camshaft controlled screw machines and Swiss-style CNC machines. The Hydrobar HS offers maximum flexibility in turning applications. The hydrodynamic support in totally enclosed guide tubes provides high performance with high reliability.
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Eco Load
The Eco Load is an economical alternative for spindle length bar stock feeding. The Eco Load is designed for simple applications, especially for standard production parts, and for medium and large production runs.
Quick Load Servo 65/80
The Quick Load Servo 65/80 series is designed for automatic loading of short bars. The machine uses the proven concept of the Quick Load Servo III, specially adapted for working in a standard application.
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"ONE" by Pietro Cucchi is a new single-spindle loader for fixed and sliding headstock Swiss-type lathes. This product was created to meet the specific needs of a market that increasingly requires flexibility, user-friendliness and high production rates. This completely new design succeeds in controlling and limiting the instability of the rotating bars, reducing setting and machining change times, and eliminating the use of the lathe stock stop. Furthermore, an innovative system synchronizing the bar pusher with the lathe headstock increases speed and production rates.
+ ACCURACY
- Maximum bar positioning accuracy (less than 0.2 mm) thanks to the axis motor
- Sliding headstock lathe synchronization based on an electric axis system
+ STABILITY
- Just one oil bath lubricated bar guide channel
- Automatic spring bushing inside the lathe spindle
- Oil bath lubricated pneumatic bar centering device between loader and lathe
- Steel structure weighing 1500/2300 Kg. (depending on model) anchored to the floor
+ FLEXIBILITY
- Withdrawing and unloading of bar crop-ends with new self-centering
pneumatic ejector
- Centralized adjustment of bar rack
- Bar pusher collet with quick pin fastening system
- Retractable independent top unit
- Colour matching with your lathe
- Version with bar load side and symmetrical control panel
+ PRODUCTION RATES
- Feed rate up to 1.5 m/s
- No limit on the speed of bar rotation
- No stock stop needed with positioning tolerance less than 0.2 mm
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Bar feeders that perfectly complement the capacities of the DECO lathes!
Bar feeders, 100% designed and developed in harmony with the machines for which they are intended.
- Your guarantee that the loading solution corresponds exactly with the capacity of the lathes for which they were developed!
- Use a dedicated bar feeder! The complete machining solution thus created is your performance guarantee for your DECO or MULTIDECO lathe!
Bar feeder for the DECO - single-spindle
Main features:
- Reduced space requirement
- Optimum integration
- Guaranteed bar guidance
- Machine incorporated control
except for the SBF 210, which has a bar feed mounted control panel
- Easy handling and programming
- Joint development between machine and barfeed
- Sole supplier responsibility for machine and bar feeder
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The revolution brought about in the bar loading phase by a series of mechanical innovations led to the creation of the "COMPACT" loader, which compared to the "STANDARD" models boasts the considerable advantage of carrying out the same machining operations in less space. Now our clients can freely choose the solution best suited for their working needs, without forgoing quality and flexibility, with all the innovations and inventions developed by Pietro Cucchi within this system: centring devices, spring bushes and also bar bundle loading that guarantee the highest level of automation in the loader feeding phase, where high production rates are required.
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- Increasing production by reducing labour: this is the key to the success of BASIC, the new automatic bar loader by Pietro Cucchi for multi-spindle lathes, available for 5, 6 or 8 spindles. A solution for lathe automation with no changes to the original feeding mechanism.
- By removing the stock reel, it can be connected to any multi-spindle lathe model.
- The entire range of diameters can be machined thanks to a bar guide channel with a diameter that corresponds to the maximum capacity of the lathe.
- It provides a compact assembly with very limited dimensions, especially the length.
- The new fork centring devices reduce the swinging movements of the bars in the guide channels. In this way the entire range of diameters - from the minimum to the maximum - can be machined in a single channel.
- Hexagonal bars can be machined by means of an additional device available separately upon request.
-Practical, simple and reliable: the bar is loaded into the guides by a series of pneumatic devices. Then, the electrically operated bar pusher pushes the bar through the feed finger until inside the collet of the lathe. During the machining stage, the bar is fed by the lathe feeding system (feed fingers).
- The palmtop-type portable control panel features complete diagnostics functions and allows you to set the speed control, the power of the bar pusher and all operating parameters.
- Models available for bars in 3.3 m and 4.0 m lengths.
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Quality by Pietro Cucchi in a compact size
The revolution brought about in the bar loading phase by a series of mechanical innovations led to the creation of the "COMPACT" loader, which compared to the "STANDARD" models boasts the considerable advantage of carrying out the same machining operations in less space. Now our clients can freely choose the solution best suited for their working needs, without forgoing quality and flexibility, with all the innovations and inventions developed by Pietro Cucchi within this system: centring devices, spring bushes and also bar bundle loading that guarantee the highest level of automation in the loader feeding phase, where high production rates are required.
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Exceptionally accurate, reliable, productive... but also noiseless
The multi-spindle loader of the "STANDARD" series by Pietro Cucchi are by now recognized and highly regarded all over the world. They were the first to introduce a series of advantages, combining accuracy, reliability, high production rates, and noiselessness. They experienced a continuous progress thanks to research and the introduction of a series of pioneering features which have confirmed their success year after year:
- The stock reel and the lathe feeding system have been completely removed
to turn the machine into a wholly automatic loader.
- Removal of the feed fingers and consequent increase in the machining
capacity of the lathe.
- Bar feeding is performed by using a hydraulic motor for each spindle.
A hydraulic distributor controls the flow of each motor, allowing feeding
in multiple positions simultaneously.
- Reduction of loading times down to 18", thanks to complete automation with an increase in lathe productivity by up to 45%, without the need of limiting the spindle rotation speed or setting the drum indexing speed.
- The use of die-cast components made of a particularly resistant and
soundproofing synthetic resin in the bar guide drum allowed for a remarkable reduction in vibrations and the noise generated by the rotating bars.
The choice (upon request) of the latest Pietro Cucchi innovations - rotating centring devices, automatic spring bushes and fork centring devices - further adds to this benefit.
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Bar feeder for the MULTIDECO - multispindle
ROBOBAR MSF-832/6
- the incorporated bar feeder provides major benefits such as simplied loading and reduced handling
- loading operations by stacker, calibration, positioning and bar feed are automatic
- the interchangeable, synthetic bar guides have a mechanical lock and oil bath system
- version for 3m and 4m bars
- the «end of bar
- soft» design controls the risks inherent in short parts
- the display of alarms and the inputting of variables are managed on-screen and on the console of the PNC 16i of the MultiDECO. «Only one user interface»
- the general design of the Robobar MSF 522/6, MSF 522/8 and MSF 832/6 bar feeders is a guarantee of fault-free operation and full integration with the MultiDECO machines
- electrical and pneumatic energy (no hydraulic energy)
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- Shortened structure length suits all types of CNC lathes.
- Various parameter settings, alarm detection, and function display.
- Employs MITSUBISHI AC servo-motor to transmit.
- Adopt PLC control circuit, high stability, easy to operation.
- Adopt high-density steel structure, ensuring rigidity and durability.
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- This barfeeder is suitable for small and precision spare parts such as watches, electronic components, etc.
- Hydraulic-type, high loading, ensuring rotational speed up to 20,000 rpm.
- Employs MITSUBISHI AC servomotor to transmit.
- Adopts PLC control circuit which features excellent stability and easy to operate.
- Various parameter settings, alarm detection and function display.
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- Mitsubishi servomotor and AX2N PLC.
- All other settings are keyed in on the screen.
- Adjustable faceplate conforms to operator use.
- Easy to operate by remote control box.
- Various feeding torques can be applied on different diameters, weights and lengths to minimize to distort the bar.
- Automatic positioning to the spindle center without any manual adjustments.
Material size is directly input on the screen.
- Loaded material impacts and rests on urethane.
- Easy to change spindle linear and maintain. It is unnecessary to purchase optional sliding rail.
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The ASR X-32PN2 is a high-performance magazine-loaded bar-feeder designed to accurately follow the rapid-traversing movement of sliding-spindle-type CNC lathes. Accurate control of the bar-feed movement, including acceleration and deceleration, is made possible by a servomotor. The latest oil-type bar-supporting mechanism and a large-size, roller-type bar support at the front end and at the mid-portion, enable stable operation during the high speed turning.
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- Hydraulic type, high loading and ensures silent turning.
- Various parameter settings, alarm detection and function display.
- Employs Mitsubishi AC servomotor to transmit.
- Adopts PLC control circuit featuring excellent stability and easy operation.
- High-density steel structure ensuring rigidity and durability.
- Electronic controller synchronized tracing device,
Quick-change guide channel, easy and convenient to change.
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- No special requirements or restrictions on material straightness.
- Material rotates within machining area and spindle length of lathe.
- Lathe spindle speed can be maximized.
- Material can be round, hexagonal and shaped.
- Material length can be uniform or random.
- Operating and maintaining easily.
- Small footprint.
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The patented clamp feeder VEGA Bialternato® has unique characteristics that put it at the top in terms of precision and versatility.
Using CNC grippers means that all materials, even the most delicate, with thickness ranging from 0.2 to 2mm, can be processed mar-free.
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Roller straightening units and spinner type straighteners for wires, tubes, ropes, cables and strips in sizes between 0,03 mm and 120 mm.
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