|
|
HIGH-PRODUCTIVITY SOLUTIONS
Learn about our High-Productivity Solutions, including our Automatic Pallet Changer for VMCs, our Automatic Parts Loader and our Automatic Bar Feeder for the SL Series Lathes.
|
|
Move S2
The Move provides an innovative answer to the difficult choice between the two usual bar working philosophies of either regular length bar stocks, or short bar stocks. The “half-bar” concept of the Move combines the qualities of the two working philosophies, and reduces significantly their disadvantages. It offers new expectations of production return. In a few words “reduces to increase”.
|
|
What does it do?
- Unscrambles and feeds flexible packed product coming from a discontinue production process
How does it work?
- Products in bulk are fed manually or automatically into the bulk hopper of the feeder, whereupon they are released on demand towards multiple servo-driven tracking sections. Here the products are first separated, brought into a single line, than, if necessary, turned into one direction (short side leading) and spaced evenly. From here the products can be fed directly into the packaging cell.
What can I pack?
- Potato chips and other snacks, Confectionery, Candy bars, Pet foods, Pouches, Thermoformed Products, etc.
- Bulk feeding of products to a BluePrint Automation vision-guided robotic system
- Bulk feeding of products to a flow-wrapper
- The merging of different flavored bags to a production line to create a multi/variety-pack
How productive is it?
- Unsurpassed in build and flexibility, minimal wear, and superior quality! Up to 200 PPM!
|
|
Automatic dispenser of oxygen absorbers.
Oxygen absorbers are widely used by the industry, especially for food and pharmaceutical products. Most of the time available in bulk, they have to be placed, one by one, on the product to be preserved.
This time consuming task can be easily automated.
|
|
|
The Super Hydrobar HS is a manual barfeeder for small, and medium production runs. The diameter range is designed for camshaft controlled screw machines and Swiss-style CNC machines. The Hydrobar HS offers maximum flexibility in turning applications. The hydrodynamic support in totally enclosed guide tubes provides high performance with high reliability.
|
|
Eco Load
The Eco Load is an economical alternative for spindle length bar stock feeding. The Eco Load is designed for simple applications, especially for standard production parts, and for medium and large production runs.
Quick Load Servo 65/80
The Quick Load Servo 65/80 series is designed for automatic loading of short bars. The machine uses the proven concept of the Quick Load Servo III, specially adapted for working in a standard application.
|
|
Feed and control unit ZSL151
Step conveyor
- For parts with coatings, paint finishes or delicate surfaces
- Integrated flexibly programmable control PLC and pneumatics
- Low vibration exit track, minimal vibration, low noise level
|
|
|
|
|
|
Eriez offers a complete line of vibratory feeders for materials in quantities ranging from a few spoonfuls to tons per hour. If the many standard systems available are not quite right for your operation, Eriez' Technical Center can develop custom-designed vibratory and screening equipment to precisely meet your needs.
Small
Light and medium-duty feeders accurately feed and control material flows at rates ranging from pounds to many tons per hour. Totally enclosed magnetic drives. Low power consumption. AC operation.
High Speed
Exceptionally high-speed feeding of light, bulky materials.
High Deflection
handle powders and leafy products that normally could not be fed successfully in an electromagnetic feeder.
Heavy-duty
large capacity and difficult material handling operations up to 850tph (765mtph)
Mechanical Feeders and Conveyors
Low-horsepower, high-capacity mechanical feeders handle bulk materials in volumes up to 2250tph (2040mtph).
Conveyors - Single Mass and Mechanical Tuned Two-Mass
Volumatic Feeder Machines
Made up of a hopper, vibrator, feeder and controls. Assures accurate flow of dry bulk materials for weigh scales, packaging and bagging equipment, small batch operations and additive feedings.
|
|
Ranging from the extra heavy-duty stationary models to the most flexible feeders for mobile applications, Metso Minerals feeders offer minimum downtime and maximum tonnage for thousands of installations around the world. Our feeders feature a rugged yet flexible design, extra heavy-duty construction, exclusive vibrator technology and ease-of field-changes in grizzly opening and deck-slope.
Metso Minerals feeder series is designed particularly for continuous use with any hard and abrasive materials. They combine a robust frame design with
high feeding capacity and a limited overall height. These features make it ideal for operation in restricted space, and in both stationary and mobile plants.
|
|
|
The SpeedFeeder is specially designed for quick and easy handling of sheet metal parts in presses and other metal processing machines. Up to 4 units can be mounted on the same Y-beam. With the units connected to one control system the axes can be synchronized to provide parallel operation.
|
|
Blank loaders
to feed single presses and press lines. The cut blanks are delivered to the blank loader as a stack. After blank isolation the top blank of the stack is lifted by suckers or magnets to be transported to the transfer equipment or to a conveyor belt.
If required we can guarantee a production without interruption during stack exchange.
The transfer operation of the blanks from stack to the transfer system or conveyor belt can be realized with feeder or robot. In both cases, a continuous production are possible.
|
|
Electronic roller feed units
Dreher roller feed units stand out for high precision and constant feed exactness at a high dynamic force. Roller feed units can be delivered for a strip width until 2000 mm and a strip thickness from 0,1 to 10 mm for co-ordinated roller diameters.
Pneumatic strip feed units
The cost-effective well-tried alternative to roller feed units disposing of an integrated sequentiell phase control and guaranteeing easy installation, precision and product assurance. These units can also be used for foils, sensible strip material, stripe and wire profile material.
Number of strokes: 1200 1/min
Precision: +/- 0,025 mm
Minimum set-up times by easy adjustment
Easy strip insertion
Mechanic intermediate release device
Feeder with linear motor
High precision feeder for very large strokes and for more flexibility in the production.
Particularly suitable for:
- the feed of three dimensional parts
- Large strokes
- For sensitive and coating strips
- Flexible feed length
|
|
The patented clamp feeder VEGA Bialternato® has unique characteristics that put it at the top in terms of precision and versatility.
Using CNC grippers means that all materials, even the most delicate, with thickness ranging from 0.2 to 2mm, can be processed mar-free.
|
|
Feed units and systems
Vibration helical conveyor
- Universal use for small parts and connecting elements of all types
- Readiness and Conveying...
Feed and control unit ZSL151
Step conveyor
- For parts with coatings, paint finishes or delicate surfaces
- Integrated flexibly programm...
Feed- and control unit ZSU
Feed system and screwdriving process control
- compact feed system and process control in one unit
- Vibration spiral conveyor made from...
|
|
|
IPTE s range of component feeder systems are meeting the requirements for components that are delivered via stick packing, and in reels containing radial or axial parts. Our feeder range covers the majority of the available odd-form or "exotic" components.
|
|
|
|
|
|
DIMECO roll feeder range results from a combination of 5 mechanical models and 3 numerical control packages. They fulfil your needs for strips from 0,1mm to 10 mm thickness and up to 2000mm wide.
Cutting edge roll performances are reached thanks to an optimized inertia to reach up to 1000 rpm and 150m/mn. Rolls are hardened, chromed and sand blasted for a better grip.
The use of a comprehensive electronic package (sensors, motors, controls) provided by the same supplier selected among worldwide leading O.E.M. provides outstanding positioning accuracy and reliability (+/- 0,05mm).
You can select the HMI that most fits your needs: simple but efficient with ECODRIVE, sophisticated with SIMOSTAR370, which offers access to the entire operating and maintenance data on a 12” colour touch screen.
With PFS and ADA functions, feeding line machines speeds and accelerations are synchronized according to press rate, feeding angle and pitch. Material strains are therefore avoided, loop length may be reduced and machine lifetime is increased.
Built-in electronic cams and active safety device controls are programmed directly from the feeder terminal.
|
|
The DRFF-520 Precision Screw Feeder incorporates an adjustable rail which accomodates screw thread diameters from 1.0-5.2mm (#0-#10). A rail adjustment kit is included with the feeder to facilitate quick and easy setup. Three potentiometer adjustments give the user control of feed intensity and time.
*single rail accomodates all screw sizes
*multiple adjustments to optimize feed rate
*less moving parts for increased durability
*quiet operation
*Economical way to increase Production
The DRFF-520 compliments Delta Regis Tools Core Business - Electric Screwdrivers. Visit our web site at www.deltaregis.com to view all our products.
|
|
|
Eriez offers a complete line of vibratory equipment to convey, screen and feed materials in quantities ranging from a few spoonfuls to tons per hour. If the many standard systems available are not quite right for your operation, Eriez' Technical Center can develop custom-designed vibratory and screening equipment to precisely meet your needs.
|
|
Pre- and post processing equipment such as prefeeding machines (dereeler and puller-type), wire marking / inkjet printing, fully synchronized cable coilers and wire stackers. Full integration with Schleuniger automatic cutting machines and automatic cut & strip machines.
In a production line, tension-free feeding of a cable or wire is important for optimum processing results. Schleuniger offers a vast range of prefeeding machines for various spool (reel) weights and dimensions.
|
|
|
|
|
|
Winding and Unwinding many Materials, NITTOKU`s original Wire Feeding and Wire Reeling Machines!
Displayed Machine: SVT-02
The feeding mechanism feeds a wire at competent tension depending on the material.
The wire reeling provides layer winding by the new software for layer winding.
New type of NITTOKU`s wire feeding mechanism has tension parameter feedback function! This has made SVT-02 series suitable for material that has the character of strong tension and easy stretching. Ex. Belt cord, Litz wire, Electric wire etcetera.
Materials :
. Metal Group : Gold, Silver, Copper, Platinum, Tungsten, Stainless, Aluminum, Steel wire, Welding wire, Solder wire, Copper foil, Aluminum foil, etc
. Resin Group : Fishing line, Belt core, Air tube, Electric line, Resin fiber etc
. Others : Glass fiber, Fiber yarn, Carbon fibre, Paper, Cloth, Film, Wrap film, Adhesive tape, Nonwovon fabric, Elastic film, Metalic thin film, Hard film, etc
Form :
. Round wire, Rectangle wire, Ribbon wire, Twisted wires, Clad wire, Sheet, Film etc
|
|
|
|
|
|
"ONE" by Pietro Cucchi is a new single-spindle loader for fixed and sliding headstock Swiss-type lathes. This product was created to meet the specific needs of a market that increasingly requires flexibility, user-friendliness and high production rates. This completely new design succeeds in controlling and limiting the instability of the rotating bars, reducing setting and machining change times, and eliminating the use of the lathe stock stop. Furthermore, an innovative system synchronizing the bar pusher with the lathe headstock increases speed and production rates.
+ ACCURACY
- Maximum bar positioning accuracy (less than 0.2 mm) thanks to the axis motor
- Sliding headstock lathe synchronization based on an electric axis system
+ STABILITY
- Just one oil bath lubricated bar guide channel
- Automatic spring bushing inside the lathe spindle
- Oil bath lubricated pneumatic bar centering device between loader and lathe
- Steel structure weighing 1500/2300 Kg. (depending on model) anchored to the floor
+ FLEXIBILITY
- Withdrawing and unloading of bar crop-ends with new self-centering
pneumatic ejector
- Centralized adjustment of bar rack
- Bar pusher collet with quick pin fastening system
- Retractable independent top unit
- Colour matching with your lathe
- Version with bar load side and symmetrical control panel
+ PRODUCTION RATES
- Feed rate up to 1.5 m/s
- No limit on the speed of bar rotation
- No stock stop needed with positioning tolerance less than 0.2 mm
|
|
Bar feeders that perfectly complement the capacities of the DECO lathes!
Bar feeders, 100% designed and developed in harmony with the machines for which they are intended.
- Your guarantee that the loading solution corresponds exactly with the capacity of the lathes for which they were developed!
- Use a dedicated bar feeder! The complete machining solution thus created is your performance guarantee for your DECO or MULTIDECO lathe!
Bar feeder for the DECO - single-spindle
Main features:
- Reduced space requirement
- Optimum integration
- Guaranteed bar guidance
- Machine incorporated control
except for the SBF 210, which has a bar feed mounted control panel
- Easy handling and programming
- Joint development between machine and barfeed
- Sole supplier responsibility for machine and bar feeder
|
|
|
The revolution brought about in the bar loading phase by a series of mechanical innovations led to the creation of the "COMPACT" loader, which compared to the "STANDARD" models boasts the considerable advantage of carrying out the same machining operations in less space. Now our clients can freely choose the solution best suited for their working needs, without forgoing quality and flexibility, with all the innovations and inventions developed by Pietro Cucchi within this system: centring devices, spring bushes and also bar bundle loading that guarantee the highest level of automation in the loader feeding phase, where high production rates are required.
|
|
|
|
|
|
- Increasing production by reducing labour: this is the key to the success of BASIC, the new automatic bar loader by Pietro Cucchi for multi-spindle lathes, available for 5, 6 or 8 spindles. A solution for lathe automation with no changes to the original feeding mechanism.
- By removing the stock reel, it can be connected to any multi-spindle lathe model.
- The entire range of diameters can be machined thanks to a bar guide channel with a diameter that corresponds to the maximum capacity of the lathe.
- It provides a compact assembly with very limited dimensions, especially the length.
- The new fork centring devices reduce the swinging movements of the bars in the guide channels. In this way the entire range of diameters - from the minimum to the maximum - can be machined in a single channel.
- Hexagonal bars can be machined by means of an additional device available separately upon request.
-Practical, simple and reliable: the bar is loaded into the guides by a series of pneumatic devices. Then, the electrically operated bar pusher pushes the bar through the feed finger until inside the collet of the lathe. During the machining stage, the bar is fed by the lathe feeding system (feed fingers).
- The palmtop-type portable control panel features complete diagnostics functions and allows you to set the speed control, the power of the bar pusher and all operating parameters.
- Models available for bars in 3.3 m and 4.0 m lengths.
|
|
|
|
|
|
Exceptionally accurate, reliable, productive... but also noiseless
The multi-spindle loader of the "STANDARD" series by Pietro Cucchi are by now recognized and highly regarded all over the world. They were the first to introduce a series of advantages, combining accuracy, reliability, high production rates, and noiselessness. They experienced a continuous progress thanks to research and the introduction of a series of pioneering features which have confirmed their success year after year:
- The stock reel and the lathe feeding system have been completely removed
to turn the machine into a wholly automatic loader.
- Removal of the feed fingers and consequent increase in the machining
capacity of the lathe.
- Bar feeding is performed by using a hydraulic motor for each spindle.
A hydraulic distributor controls the flow of each motor, allowing feeding
in multiple positions simultaneously.
- Reduction of loading times down to 18", thanks to complete automation with an increase in lathe productivity by up to 45%, without the need of limiting the spindle rotation speed or setting the drum indexing speed.
- The use of die-cast components made of a particularly resistant and
soundproofing synthetic resin in the bar guide drum allowed for a remarkable reduction in vibrations and the noise generated by the rotating bars.
The choice (upon request) of the latest Pietro Cucchi innovations - rotating centring devices, automatic spring bushes and fork centring devices - further adds to this benefit.
|
|
Quality by Pietro Cucchi in a compact size
The revolution brought about in the bar loading phase by a series of mechanical innovations led to the creation of the "COMPACT" loader, which compared to the "STANDARD" models boasts the considerable advantage of carrying out the same machining operations in less space. Now our clients can freely choose the solution best suited for their working needs, without forgoing quality and flexibility, with all the innovations and inventions developed by Pietro Cucchi within this system: centring devices, spring bushes and also bar bundle loading that guarantee the highest level of automation in the loader feeding phase, where high production rates are required.
|
|
Bar feeder for the MULTIDECO - multispindle
ROBOBAR MSF-832/6
- the incorporated bar feeder provides major benefits such as simplied loading and reduced handling
- loading operations by stacker, calibration, positioning and bar feed are automatic
- the interchangeable, synthetic bar guides have a mechanical lock and oil bath system
- version for 3m and 4m bars
- the «end of bar
- soft» design controls the risks inherent in short parts
- the display of alarms and the inputting of variables are managed on-screen and on the console of the PNC 16i of the MultiDECO. «Only one user interface»
- the general design of the Robobar MSF 522/6, MSF 522/8 and MSF 832/6 bar feeders is a guarantee of fault-free operation and full integration with the MultiDECO machines
- electrical and pneumatic energy (no hydraulic energy)
|
|
Flat bed conveyor designed for the manual and automatic loading of paper reams
Of almost as much importance as the wrapping is the product handling before the product reaches the wrapping machine and after it leaves it. There is no point in producing a Packaging machine unless it is presented in a way which is suitable for the production line layout as well as the needs of the product format.
|
|
Automated feed systems and full line integration are available with inline feeder.
FFS100
- The products on the pool conveyor are separated by linear separator and fed into infeed chain of wrapper correctly and smoothly.
FFS150
- Built-in type in-line feeder, infeed system indexes products timed to infeed chain of wrapper.
FFS1000N
- Multiple belt system controls speed of each belt according products delivery and feed them to wrapper infeed chain with high speed correctly and smoothly.
- Interface system synchronizes the speed of feeder rapidly according to the speed of wrapper.
|
|
Roll feed systems from ARKU guarantee high feed and repetition accuracy. ARKU produces them in two series for all strip cross-sections.
ARKU has developed the feed series ServoMaster® PowerMaster® as successful solutions based on its many years' experience with successful sheet shaping installations.
|
|
|
|
