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RECORD
This bar feeder has been designed on all Swiss type machines. The front chuck, as well as the bar storage, are automatically controlled by simply digiting the relevant diameter on the PLC.
The upper guides, which do not need to be replaced, can be regulated manually, while the lower guides feature a quick change system allowing for reduced change over times.
Remnants are extracted by means of a self-centring ejector.
The maximum extractable remnant length is 500mm.
The bar feeder is equipped with a mechanical system for Swiss machine synchronisation. |
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The tank and the blade are out of stainless steel.
The depth and the beat of the blade adapt automatically to the level of filling, in order not to brew the components unnecessarily. Good resistance to clogging.
Ideal for the coated components, painted, or of which surface treatment polluting east.
High rates. (For example 5000 parts/hour for a screw M4x30.) Capacity ZSE 151: 1,5l.
Possibility of adding a hopper great capacity.
Mechanical selector Weber.
System in advance on rail without silentblocs. Balanced linear rail: few transmitted vibrations, low noise level.
The system makes it possible to distribute components without head. Management integrated for distribution alone, or distribution and unit of screwing (of installation). |
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| The LAYING can be carried out with or without efforts of installation and thus allows the automatic installation of the rivets, the axes, the pins and the pawns with a control of effort so necessary. One can notice that its design is close to that of the screw drivers. |
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Cattaneo s.r.l. will expose in the International Fair Euro Blech 2008 at Hannover in date October 21-25, Hall 27 Stand B20. It will exhibite a new Compact Coil Line DSF-8-800, with Decoiler 5 Tons and Straightener/Feeder 800x8 mm.
It projected to obtain the maximum flexibility and the best performances four our Swedish Customer, in the motor vehicles sector.
The Compact Coil Line is engineered according with the most modern technologies; it will utilise a latest generation control system Siemens. |
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► Power supply by vibrating bowls
► Loading crane
► Digitize system insertion for pieces
► Loading and unloading conveyor
► Manual devices to put down pieces between wheels (secured)
► Device for admission of bars |
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-Feeders: The feeder works by taking up the sheet metal supplied by the decoiler or straightener and regulating the exact quantity that should be furnished to the press at all times. By using CNC technology (numeric computer control) the process can be parametrized so that it is possible to program maximum speed, acceleration / deceleration and with the position in either millimetres or inches. To see figure
-Feeder/levelling machine: This machine is an evolution of the above and today most feeders incorporate the levelling function. As its name indicates, its purpose is to level out the sheet metal that, due to the slightly convex morphology, it adopts on the coil. Therefore, it is necessary to flatten the sheet metal so that it is absolutely level on reaching the press. Otherwise, the quality of finish produced by the feeder-levelling machine would not be obtained. |
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CWF-10B COLD WIRE FEEDERS:
Our most popular model, available with either a two or four roll drive system. The unit is designed for mechanized applications and is supplied complete with a wire guide positioner and control.
CWF-20C PRECISION COLD WIRE FEEDER:
Has all the features of the CWF-10B but utilizes a high accuracy drive motor and control with closed loop feedback to maintain the wire feed speed to within ±0.1% of the rated speed. Four drive rolls and a clear wire spool cover are standard features.
HWP-50D HOT WIRE FEEDER:
The hot wire system is used where high deposition combined with high quality are needed. Used with the GTAW (TIG) or Plasma process, the wire is preheated before it enters the weld pool. The system can be used for the surfacing or the joining of heavy materials in most ferrous alloys, including exotic materials. |
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Application:
The Minster Straightener, equipped with the Production Management Control (PMC) System, is the core of the stock preparation system. In its basic form, this multi-function machine provides precise straightening of the stock, and accurate control of the storage loop. When equipped with the optional hold-down arm and peeler table, the Minster Straightener facilitates safe and efficient threading of the coil. When installed along with a complete Minster coil line, it controls and supplies hydraulic power to the thread table, reel and coil car. It also communicates via its PMC with the press and feed PMC, providing complete coil line control and diagnostics.
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CDSF7-PR is a special edition of the CDSF6. To prevent the excessive spring effect of the coil, usual for the compact lines, we add a pinch-roll to pull the coil from the braking decoiler. This system is appreciated in Germany.
- The CDSF7-PR is a compact line consisting of:
- single motorised decoiler: work at variable speed with a loop control to guarantee a soft movement
- straightener/feeder: with 2 rolls pinch-roll Ø 180 mm
- Straightener station with rolls at big distance, adapted for medium width strip - 9 rolls Ø 90 mm, to guarantee the necessary planarity.
- The line requires 8 meters of space.
- The CDSF7-PR is the best solution in case you don't need high speed (max 90 spm) but you have few space. The line have a competive price. |
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The M.V.P. Patriot™ Standard Output System delivers power, versatility and unprecedented precision to the composites production process.
The secret to Patriot’s unprecedented precision is the unique pumping system. Patriot™ is a versatile pumping system that addresses many of the problems experienced in composites material application.
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High-capacity metering unit for the processing of adhesives PolyMix 1000 up to 10 kg/min., PolyMix 2000 to 20 kg/min.
Gear metering unit for the processing of pasty/tixotrophic resins as filling station or via an external bracket directly at the component. |
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| Complete MACT-compliant cart mounted system featuring a internal mix PC LEL chopper gun and Binks Unison precision catalyst metering pump. This outfit uses a 207-12240 internal mix LEL chop gun. |
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The M.V.P. Patriot™ High Output System offers a positive displacement pump design that delivers highly accurate ratio control of ±0.1%.
The secret to Patriot’s unprecedented precision is the unique pumping system. Patriot™ is a versatile pumping system that addresses many of the problems experienced in composites application.
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| For dosing chemical concentrates simply into water we offer our Venturi 1, Venturi 2 and Venturi 3. Using water pressure as the power source the chemical concentrate takes up the required percentage proportional refer the valves on customers demand. |
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Simple and Maintenance-Free, The Polaris System is Available in Four Different Pump Ratios for Spray and Pour Applications. You can choose from 8:1, 13:1, 22:1 and 40:1 Systems.
These systems are built TOUGH and feature DUAL 1.0 GPM or 2.0 GPM Stainless Steel Fluid Pumps with TRIPLE UPPER SEALS to Prevent Moisture Attack. In addition, Quick Pin Disassembly Provides for Rapid Pump Rebuild or Replacement.
The Polaris Processes Coatings, Adhesives, Polyurethane Foams, Polyurethane Elastomers, and Polyureas.
With the additon of optional line heaters, a hose heater and our Programmable Dispense Meter, This system becomes the Ultimate in 2-Component Dispense Technology. |
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RTM Attachment Included For Direct Injection .
Available in 2 Different Pump Ratios To Fit Your Exact Needs.
The 5:1, and 9:1 Systems Are Built To Last and Feature A
3.7 GPM Stainless Steel Fluid Pump.
System Is STANDARD Internal Mix; Complete With Catalyst Alarm &
Programmable Resin Monitor - AT NO EXTRA CHARGE !!!
With The Precision Of The "Phoenix 45" Airless Air-Assist Gun,
The "Atlas" System Is THE Choice For Your Standard-Volume Application.
The System You Need At The Price You Deserve...
This System Processes Your Neat Or Filled RTM Resin With Absolute Ease!
System Features:
- Phoenix 45" Internal Gun
- RTM Lite or RTM HP Nozzle Assembly
- Resin Pump Quick Pin Disassembly
- "UltraClean" Take Apart Accumulator
- Long Wearing Pump Seals
- "OptiSlave" Catalyst Slave System
- Micro-Adjustable Dispense Percentage
- Stainless Steel Catalyst Pump
- "No-Leak" Upper Seal
- Hardened Components
- Easy Access Control Valve
- Several Mounting Options Available
- Spare Parts Kit w/ extra Mix Nozzles
- 1 Year Warranty |
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